Steel arch mounting auxiliary device for highway tunnel excavation

By designing an auxiliary device for the installation of steel arch frames in highway tunnel excavation and using a moving and lifting mechanism to support the steel arch frames, the problems of high labor intensity and low efficiency in traditional manual installation were solved, and efficient steel arch frame installation was achieved.

CN223330593UActive Publication Date: 2025-09-12SICHUAN ROAD & BRIDGE CONSTRUCTION GROUP CO LTD +1
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Patent Information

Application Number
CN202423052381.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-09-12
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Traditional steel arch installation relies on manual carrying and lifting, which is labor-intensive and inefficient, affecting construction progress.

Method used

An auxiliary device for installing steel arch frames for highway tunnel excavation was designed. It includes a moving mechanism and a lifting mechanism. The steel arch frames are supported by brackets and driven by slide cylinders to rise to the installation position, reducing manual labor and improving efficiency.

Benefits of technology

It greatly reduces the physical burden on workers, improves work comfort and construction efficiency, and realizes the efficient installation of steel arch frames.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a highway tunnel excavation steel arch mounting auxiliary device, and relates to the technical field of steel arch mounting assistion.The highway tunnel excavation steel arch mounting auxiliary device comprises a moving mechanism and a lifting mechanism, a supporting seat is arranged at the top of the lifting mechanism, a groove is formed in the inner side of the supporting seat, and a containing groove is formed in the bottom of an inner cavity of the groove; and two connecting shafts are installed between the groove and the supporting base, the outer surfaces of the two connecting shafts are sleeved with supporting plates through bearings, the sides, close to each other, of the two supporting plates are fixedly connected with sliding table air cylinders, and brackets are installed on the sliding table air cylinders. The steel arch can be supported through the arranged bracket, the whole steel arch can be moved through the arrangement of the moving mechanism so that the steel arch can be carried and positioned, the physical burden of workers is greatly relieved, the operation comfort and efficiency are improved, the bracket is pushed to ascend through the sliding table air cylinder, and then the steel arch is driven to ascend to the installation position; and the steel arch can be supported and positioned after installation.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel arch frame installation assistance, in particular to an auxiliary device for installing a steel arch frame for highway tunnel excavation. Background Art

[0002] In current highway tunnel construction, the installation of steel arches is a key component of tunnel support structures, crucial for ensuring the safety and stability of tunnel construction. Traditionally, the installation of steel arches relies primarily on workers carrying and positioning them by hand or shoulder. This process is not only extremely labor-intensive and physically demanding, but also inefficient, severely impacting construction progress. Therefore, we have addressed this issue by proposing an auxiliary device for installing steel arches during highway tunnel excavation. Summary of the Invention

[0003] The purpose of the utility model is to solve the existing problems of high labor intensity and low efficiency in workers' transportation and positioning.

[0004] In order to achieve the above-mentioned purpose of the invention, the utility model provides an auxiliary device for installing a steel arch frame for highway tunnel excavation to improve the above-mentioned problem.

[0005] The specific application is as follows:

[0006] An auxiliary device for installing a steel arch frame for highway tunnel excavation includes a moving mechanism and a lifting mechanism. A support seat is provided on the top of the lifting mechanism. A groove is provided on the inner side of the support seat. A receiving groove is provided at the bottom of the inner cavity of the groove. Two connecting shafts are installed between the groove and the support seat. The outer surfaces of the two connecting shafts are provided with support plates through bearing sleeves. The two support plates are fixedly connected to a slide cylinder on the side close to each other, and a bracket is installed on the slide cylinder.

[0007] As a preferred technical solution of the present application, the two support plates are both inclined outward, and slopes are provided on the inner walls on both sides of the groove, and the slopes are in contact with the side of the support plate away from the slide cylinder.

[0008] As a preferred technical solution of the present application, the accommodating groove is used to accommodate the slide cylinder after the support plate rotates to a horizontal position.

[0009] As a preferred technical solution of the present application, notches are provided on the outer sides of the top ends of the two support plates.

[0010] As a preferred technical solution of the present application, the moving mechanism includes a base frame, a plurality of moving wheels are provided on the base frame, and the lifting mechanism is installed between the top of the base frame and the bottom of the support seat.

[0011] As a preferred technical solution of the present application, the lifting mechanism includes two first columns fixedly installed on the top of the base frame, and a sliding groove is provided on the side of the two first columns close to each other, and a second column is inserted into the two sliding grooves. The top ends of the two second columns respectively pass through two sliding grooves and are fixedly connected to the support seat.

[0012] As a preferred technical solution of the present application, a reinforcement frame is fixedly connected between the base frame and the two first columns, and the reinforcement frame is used to reinforce the first columns.

[0013] As a preferred technical solution of the present application, a fixing piece is provided between the second column and the reinforcement frame, and the fixing piece is used to fix the second column.

[0014] As a preferred technical solution of the present application, the fixing member includes a plurality of limiting holes opened on the second column, and a hand-tightening bolt is provided on the outer side of the reinforcement frame, and one end of the hand-tightening bolt is inserted into one of the limiting holes.

[0015] As a preferred technical solution of the present application, a reinforcement plate is fixedly connected between the bottoms of the two second columns.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] In the scheme of this application:

[0018] In order to solve the problems of high labor intensity and low efficiency in workers' transportation and positioning in the existing technology, the present application provides a bracket to support the steel arch frame, and the setting of the moving mechanism enables the whole to move to transport and position the steel arch frame, which greatly reduces the physical burden of workers and improves the comfort and efficiency of work. The bracket is pushed up by the slide cylinder, and then the steel arch frame is driven to rise to the installation position, so that the steel arch frame can be supported and positioned after installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the structure of the auxiliary device for installing the steel arch frame for highway tunnel excavation provided in this application;

[0020] Figure 2 A schematic diagram of the structure of the support base of the auxiliary device for installing the steel arch frame for highway tunnel excavation provided in this application;

[0021] Figure 3 A schematic cross-sectional view of the support base of the auxiliary device for installing a steel arch frame for highway tunnel excavation provided in this application;

[0022] Figure 4 This is a schematic diagram of the structure of the support plate of the highway tunnel excavation steel arch frame installation auxiliary device provided in this application after being rotated horizontally.

[0023] Indicated in the figure:

[0024] 1. Moving mechanism; 101. Base frame; 102. Moving wheels;

[0025] 2. Lifting mechanism; 201. First column; 202. Slide; 203. Second column; 204. Reinforcement plate; 205. Limiting hole; 206. Thumb bolt; 207. Reinforcement frame;

[0026] 3. Support seat; 301. Groove; 302. Accommodating groove; 303. Connecting shaft; 304. Support plate; 305. Slide cylinder; 306. Bracket; 307. Notch. DETAILED DESCRIPTION

[0027] In order to help those skilled in the art better understand the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0028] As described in the background art, in traditional technology, the installation of steel arch frames mainly relies on workers to carry and position them by carrying them on their shoulders or by hand. This process is not only extremely labor-intensive and requires a lot of physical strength from workers, but also inefficient, which seriously affects the construction progress.

[0029] In order to solve this technical problem, the utility model provides a highway tunnel excavation steel arch frame installation auxiliary device, which is used to assist in the installation of the steel arch frame.

[0030] Specifically, please refer to Figure 1-Figure 3 The auxiliary devices for installing steel arch frames in highway tunnel excavation specifically include:

[0031] The moving mechanism 1 and the lifting mechanism 2, the top of the lifting mechanism 2 is provided with a support seat 3, the inner side of the support seat 3 is provided with a groove 301, the bottom of the inner cavity of the groove 301 is provided with a receiving groove 302, two connecting shafts 303 are installed between the groove 301 and the support seat 3, the outer surfaces of the two connecting shafts 303 are provided with support plates 304 through bearing sleeves, the two support plates 304 are fixedly connected to the side close to each other with a slide cylinder 305, and a bracket 306 is installed on the slide cylinder 305.

[0032] The utility model provides an auxiliary device for installing a steel arch frame for highway tunnel excavation. The bracket 306 provided in this application can support the steel arch frame. The setting of the moving mechanism 1 allows the entire device to be moved to transport and position the steel arch frame, which greatly reduces the physical burden on workers and improves work comfort and efficiency. The bracket 306 is pushed up by the slide cylinder 305, and then the steel arch frame is driven to rise to the installation position, so that the steel arch frame can be supported and positioned after installation.

[0033] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0034] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.

[0035] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0036] Example 1, please refer to Figure 1-Figure 3 The support frame 306 is pushed up by the sliding cylinder 305, and the steel arch frame is supported and positioned.

[0037] Further, such as Figure 3 As shown, the two support plates 304 are both inclined outward, and slopes are provided on the inner walls on both sides of the groove 301, and the slopes are in contact with the side of the support plate 304 away from the slide cylinder 305. This arrangement allows the support plate 304 to be supported and limited by the slope after it is rotated open to maintain the position of the support plate 304.

[0038] Further, such as Figure 3As shown, the accommodating groove 302 is used to accommodate the slide cylinder 305 after the support plate 304 is rotated to the horizontal. After use, the support plate 304 is rotated to the inside of the groove 301 to the horizontal. At this time, the slide cylinder 305 can be accommodated in the accommodating groove 302. The support seat 3 and the support plate 304 cooperate with each other to protect the slide cylinder 305, and the overall height is reduced to facilitate transportation.

[0039] Further, such as Figure 2 As shown, a notch 307 is provided on the outer side of the top of each of the two support plates 304. The notch 307 is provided to facilitate the staff to rotate and open the support plates 304 when the support plates 304 are in a horizontal state.

[0040] Example 2 further optimizes the highway tunnel excavation steel arch installation auxiliary device provided in Example 1. Specifically, Figure 1 As shown, the moving mechanism 1 includes a base frame 101, on which a plurality of moving wheels 102 are provided. The lifting mechanism 2 is installed between the top of the base frame 101 and the bottom of the support base 3. The setting of the moving wheels 102 facilitates the movement of the entire device.

[0041] Example 3 further optimizes the highway tunnel excavation steel arch installation auxiliary device provided in Example 1 or 2. Specifically, Figure 1 As shown, the lifting mechanism 2 includes two first columns 201 fixedly installed on the top of the base frame 101, and a slide groove 202 is provided on the side where the two first columns 201 are close to each other. The two slide grooves 202 are inserted with second columns 203. The top ends of the two second columns 203 respectively pass through the two slide grooves 202 and are fixedly connected to the support seat 3. This arrangement can support the support seat 3 and can adjust the height of the support seat 3.

[0042] Further, such as Figure 1 As shown, a reinforcement frame 207 is fixedly connected between the base frame 101 and the two first columns 201 . The reinforcement frame 207 is used to reinforce the first columns 201 to improve the firmness of the first columns 201 .

[0043] Further, such as Figure 1 As shown, a fixing piece is provided between the second column 203 and the reinforcement frame 207 , and the fixing piece is used to fix the second column 203 , thereby achieving the fixation of the height of the support base 3 .

[0044] Further, such as Figure 1As shown, the fixing part includes several limiting holes 205 opened on the second column 203, and a hand-tightening bolt 206 is provided on the outer side of the reinforcement frame 207. One end of the hand-tightening bolt 206 is inserted into one of the limiting holes 205. By inserting the hand-tightening bolt 206 into the limiting hole 205, the position of the second column 203 can be fixed. After loosening the hand-tightening bolt 206 so that the hand-tightening bolt 206 is separated from the limiting hole 205, the second column 203 can be pushed up and down to adjust the height of the support seat 3.

[0045] Further, such as Figure 1 As shown, a reinforcement plate 204 is fixedly connected between the bottoms of the two second columns 203 , and the reinforcement plate 204 is used to reinforce the space between the two second columns 203 .

[0046] The use process of the auxiliary device for installing the steel arch frame for highway tunnel excavation provided by the utility model is as follows:

[0047] After the adjustment is completed, screw the hand-tightening bolt 206 so that the hand-tightening bolt 206 is plugged into the corresponding limiting hole 205, and the steel arch frame is placed between the two brackets 306. The device drives the steel arch frame to the installation position, and then the slide cylinder 305 pushes the bracket 306 to rise, so that the steel arch frame rises to the installation position. After the steel arch frame is installed, the slide cylinder 305 drives the bracket 306 to descend, so that the bracket 306 is separated from the steel arch frame; after use, rotate the support plate 304 toward the inside of the groove 301 so that the slide cylinder 305 is accommodated in the accommodating groove 302, that is, Figure 4 As shown, when using again, just press the support plate 304 from the notch 307 with your finger to open it.

[0048] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0049] Obviously, the embodiments described above are only some of the embodiments of the present invention, rather than all of the embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned specific embodiments, or to make equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the specification and drawings of the present invention, directly or indirectly used in other related technical fields, is also within the scope of protection of the patent of the present invention.

Claims

1. A road tunnel excavation steel arch installation auxiliary device, characterized in that: The invention comprises a moving mechanism (1) and a lifting mechanism (2), wherein a support seat (3) is provided on the top of the lifting mechanism (2), a groove (301) is provided on the inner side of the support seat (3), a receiving groove (302) is provided at the bottom of the inner cavity of the groove (301), two connecting shafts (303) are installed between the groove (301) and the support seat (3), the outer surfaces of the two connecting shafts (303) are provided with support plates (304) through bearing sleeves, and the sides of the two support plates (304) close to each other are fixedly connected with a slide cylinder (305), and a bracket (306) is installed on the slide cylinder (305).

2. The auxiliary device for installing a steel arch frame for highway tunnel excavation according to claim 1, characterized in that: The two support plates (304) are both inclined outwards, and the inner walls on both sides of the groove (301) are both provided with slopes, and the slopes are in contact with the side of the support plate (304) away from the slide cylinder (305).

3. The auxiliary device for installing a steel arch frame for highway tunnel excavation according to claim 2, characterized in that: The accommodating groove (302) is used to accommodate the slide cylinder (305) after the supporting plate (304) rotates to a horizontal position.

4. The auxiliary device for installing a steel arch frame for highway tunnel excavation according to claim 3, characterized in that: The outer sides of the top ends of the two support plates (304) are each provided with a notch (307).

5. The highway tunnel excavation steel arch installation auxiliary device according to claim 4, characterized in that: The moving mechanism (1) comprises a base frame (101), a plurality of moving wheels (102) are provided on the base frame (101), and the lifting mechanism (2) is installed between the top of the base frame (101) and the bottom of the support seat (3).

6. The auxiliary device for installing a steel arch frame for highway tunnel excavation according to claim 5, characterized in that: The lifting mechanism (2) comprises two first columns (201) fixedly mounted on the top of the base frame (101), a sliding groove (202) is provided on the side of the two first columns (201) close to each other, a second column (203) is inserted into the two sliding grooves (202), and the top ends of the two second columns (203) respectively pass through the two sliding grooves (202) and are fixedly connected to the support seat (3).

7. The auxiliary device for installing a steel arch frame for highway tunnel excavation according to claim 6, characterized in that: A reinforcement frame (207) is fixedly connected between the base frame (101) and the two first columns (201), and the reinforcement frame (207) is used to reinforce the first columns (201).

8. The highway tunnel excavation steel arch installation auxiliary device according to claim 7, characterized in that: A fixing piece is provided between the second column (203) and the reinforcement frame (207), and the fixing piece is used to fix the second column (203).

9. The highway tunnel excavation steel arch installation auxiliary device according to claim 8, characterized in that: The fixing member includes a plurality of limiting holes (205) opened on the second column (203), and a hand-tightening bolt (206) is provided on the outer side of the reinforcement frame (207), and one end of the hand-tightening bolt (206) is plugged into one of the limiting holes (205).

10. The highway tunnel excavation steel arch installation auxiliary device according to claim 9, characterized in that: A reinforcing plate (204) is fixedly connected between the bottoms of the two second upright posts (203).