Compressor upper shell leak detection equipment

By designing a leak detection device for the compressor upper casing, using a drive motor and silicone pad to clamp the casing, and using a smoke pump to inject smoke for detection, the problem of long detection time in the existing technology is solved, and efficient leak detection and water resource conservation are achieved.

CN223332551UActive Publication Date: 2025-09-12MAANSHAN YUEMEI METAL PROD TECH IND
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422909526.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-09-12
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing compressor casing leak detection usually adopts the water immersion method, which takes a long time and has low efficiency, making it difficult to meet the needs of large-scale production.

Method used

A leak detection device for the compressor upper casing is designed. The drive motor is used to drive the screw to rotate, the two ends of the casing are clamped by silicone pads, and smoke is pumped in with smoke for detection to achieve rapid leak detection.

Benefits of technology

It improves detection efficiency, saves water resources, and adapts to large-scale production needs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223332551U_ABST
    Figure CN223332551U_ABST
Patent Text Reader

Abstract

The utility model provides a compressor upper shell leak detection device, and relates to the compressor technology field, the compressor upper shell leak detection device comprises a work plate, the work plate is internally provided with a moving cavity, the surface of the work plate is provided with limiting slide holes at two ends of the moving cavity, and a bearing in one end of the moving cavity is rotatably connected with a screw rod close to the center. According to the utility model, a to-be-detected shell is placed on the working plate, then the driving motor drives the screw rod to rotate, the screw rod rotates to drive the connecting plate to move, the connecting plate moves to drive the moving plate to move through the limiting plate and the connecting block, and the moving plate moves to enable the first silica gel pad and the second silica gel pad to clamp the two ends of the shell. According to the shell leakage detection device, the two end holes of the shells with different sizes can be plugged, at the moment, smoke can be injected into the shells, the shell leakage detection effect can be achieved, and therefore the effect of improving the detection efficiency can be achieved, and meanwhile the effect of saving water resources can be achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of compressors, in particular to a compressor upper shell leakage detection device. Background Art

[0002] A compressor is a driven fluid machine that boosts low-pressure gas to high-pressure gas. It is the heart of the refrigeration system. It draws in low-temperature, low-pressure refrigerant gas from the intake pipe, compresses it through the motor-driven piston, and discharges high-temperature, high-pressure refrigerant gas into the exhaust pipe, powering the refrigeration cycle.

[0003] Existing compressor casings often experience leaks during the production process. This is typically done through immersion, which requires completely immersing the compressor casing in water to detect bubbles. This method is time-consuming and inefficient. Some high-precision airtightness testers require a long preheating and calibration period before testing, which also increases the time cost of testing. For large-scale compressor manufacturers, low testing efficiency can impact production schedules. Therefore, a compressor casing leak detection device is needed to address this issue. Utility Model Content

[0004] The purpose of the utility model is to solve the problem in the prior art that leakage detection is usually carried out by immersion method, which requires the compressor upper casing to be completely immersed in water to observe whether bubbles are generated. This method takes a long time to detect and has low efficiency. A leakage detection device for the compressor upper casing is proposed.

[0005] The cam is fixedly mounted on a support frame, and the cam is secured to a position 400 meters high and is accessible via a plurality of channel slots, wherein the cam is secured on a plurality of channels and is accessible via a plurality of channel slots.

[0006] Preferably, support legs are fixedly connected to the bottom of the working plate near the four corners, and the bottoms of the support legs are all trapezoidal.

[0007] Preferably, one end of the screw rod passes through the inner wall of the other end of the movable cavity and is rotatably connected to its bearing, and a drive motor is fixedly connected to one end of the working plate near the center, and the output end of the drive motor is fixedly connected to one end of the screw rod.

[0008] Preferably, a limiting rod is passed through and slidably connected to the surface of the limiting plate near both ends, and both ends of the limiting rod are fixedly connected to the inner walls of both ends of the limiting sliding hole.

[0009] Preferably, the connecting pipe is a telescopic hose.

[0010] Preferably, a control panel is fixedly mounted on the surface of the working plate near one end, and the control panel is electrically connected to the driving motor and the smoke pump.

[0011] Compared with the prior art, the advantages and positive effects of the present invention are:

[0012] In the utility model, the shell to be inspected is placed on the working plate, and the screw is driven to rotate by the driving motor, and the rotation of the screw drives the connecting plate to move. The movement of the connecting plate can drive the movable plate to move through the limit plate and the connecting block. The movement of the movable plate can enable the first silicone pad and the second silicone pad to clamp the two ends of the shell, which can have the effect of sealing the holes at both ends of the shell of different sizes. At this time, smoke can be injected into the interior of the shell to perform a leak detection on the shell, thereby achieving the effect of improving the detection efficiency and saving water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The utility model provides a three-dimensional diagram of the overall structure of a compressor upper shell leakage detection device;

[0014] Figure 2 This utility model provides a vertical cross-sectional view of the overall structure of a compressor upper shell leak detection device;

[0015] Figure 3 This utility model provides a cross-sectional view of the overall structure of a compressor upper shell leak detection device;

[0016] Figure 4 The present invention provides a partial structural stereogram of a compressor upper casing leakage detection device.

[0017] Legend: 1. Working plate; 2. Support leg; 3. Moving cavity; 4. Limiting slide hole; 5. Connecting plate; 6. Limiting plate; 7. Limiting rod; 8. Screw; 9. Driving motor; 10. Connecting block; 11. Moving plate; 12. First silicone pad; 13. Fixed plate; 14. Second silicone pad; 15. Fixed block; 16. Smoke pump; 17. Smoke inlet pipe; 18. Connecting pipe; 19. Cigarette nozzle; 20. Control panel. DETAILED DESCRIPTION

[0018] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0019] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0020] Example 1, as Figure 1-4 As shown, the utility model provides a compressor upper shell leak detection device, including a working plate 1, a movable cavity 3 is opened inside the working plate 1, and a limiting sliding hole 4 is opened on the surface of the working plate 1 and at both ends of the movable cavity 3. A screw rod 8 is connected to the bearing rotation inside one end of the movable cavity 3 and near the center. The surface of the screw rod 8 is sleeved and threadedly connected to a connecting plate 5. The interior of the limiting sliding hole 4 is slidably connected to a limiting plate 6. Both ends of the connecting plate 5 are fixedly connected to the limiting plate 6, and the top of the limiting plate 6 is fixedly connected to a connecting block 1 0, a movable plate 11 is fixedly connected between the connecting blocks 10, a fixed plate 13 is fixedly connected to the top of the working plate 1 and near one end, a first silicone pad 12 and a second silicone pad 14 are fixedly connected to the surfaces of the movable plate 11 and the fixed plate 13 respectively, a fixed block 15 is fixedly connected to the top of the fixed plate 13, a smoke pump 16 is embedded in and fixedly connected to the surface of the fixed block 15, the smoking end and the output end of the smoke pump 16 are respectively fixed and connected to the smoke inlet pipe 17 and the connecting pipe 18, and the other end of the connecting pipe 18 is fixed and connected to the cigarette nozzle 19.

[0021] The effect achieved by the entire embodiment 1 is that a moving cavity 3 is opened inside the working plate 1, and limiting sliding holes 4 are opened on the surface of the working plate 1 and at both ends of the moving cavity 3. A screw rod 8 is connected to the bearing rotation inside one end of the moving cavity 3 and near the center. The surface of the screw 8 is sleeved and threadedly connected to a connecting plate 5. The internal sliding connection of the limiting sliding hole 4 is connected to the limiting plate 6. Both ends of the connecting plate 5 are fixedly connected to the limiting plate 6. The top of the limiting plate 6 is fixedly connected to a connecting block 10. A moving plate 11 is fixedly connected between the connecting blocks 10, which can make the screw 8 rotate to drive the connecting plate 5 to move, the movement of the connecting plate 5 drives the limiting plate 6 to move, the movement of the limiting plate 6 drives the connecting block 10 to move, and the movement of the connecting block 10 drives In order to achieve the effect of movement of the movable plate 11, a fixed plate 13 is fixedly connected through the top of the working plate 1 and near one end, and the surfaces of the movable plate 11 and the fixed plate 13 are respectively fixedly connected with the first silicone pad 12 and the second silicone pad 14, which can play the effect of blocking the holes at both ends of the upper shell of the compressor, and a fixed block 15 is fixedly connected through the top of the fixed plate 13. The surface of the fixed block 15 is embedded in and fixedly connected with a smoke pump 16, and the smoking end and the output end of the smoke pump 16 are respectively fixed and connected with a smoke inlet pipe 17 and a connecting pipe 18, and the other end of the connecting pipe 18 is fixed and connected with a smoke nozzle 19, which can draw smoke from the smoke inlet pipe 17 through the smoke pump 16, and then the smoke will be sprayed out from the connecting pipe 18 and the smoke nozzle 19.

[0022] Example 2, as Figure 1-4 As shown, the bottom of the working plate 1 and near the four corners are fixedly connected with support legs 2, and the bottoms of the support legs 2 are all trapezoidal; one end of the screw 8 passes through the inner wall of the other end of the moving cavity 3 and is rotatably connected to its bearing, one end of the working plate 1 and near the center is fixedly connected with a drive motor 9, and the output end of the drive motor 9 is fixedly connected to one end of the screw 8; the surface of the limit plate 6 and near both ends are penetrated and slidably connected with the limit rod 7, and both ends of the limit rod 7 are fixedly connected to the inner walls of both ends of the limit sliding hole 4; the connecting pipe 18 is a telescopic hose; the surface of the working plate 1 and near one end is fixedly installed with a control panel 20, and the control panel 20 is electrically connected to the drive motor 9 and the smoke pump 16.

[0023] The effect achieved by the entire embodiment 2 is that the support legs 2 are fixedly connected to the bottom of the working plate 1 and near the four corners. The bottoms of the support legs 2 are all trapezoidal, which can play the role of supporting the bottom of the working plate 1; one end of the screw 8 passes through the inner wall of the other end of the moving cavity 3 and is rotatably connected to its bearing, one end of the working plate 1 and near the center is fixedly connected to a drive motor 9, and the output end of the drive motor 9 is fixedly connected to one end of the screw 8, which can play the role of enabling the drive motor 9 to drive the screw 8 to rotate; the limit rod 7 is passed through and slidably connected to the surface of the limit plate 6 and near both ends, and both ends of the limit rod 7 are fixedly connected to the inner walls of the two ends of the limit sliding hole 4, which can play the role of enabling the limit rod 7 to limit the limit plate 6; the connecting pipe 18 is a telescopic hose; a control panel 20 is fixedly installed on the surface of the working plate 1 and near one end. The control panel 20 is electrically connected to the drive motor 9 and the smoke pump 16, which can play the role of enabling the control panel 20 to control the device.

[0024] Working principle: by placing the shell to be inspected on the working plate 1, the screw 8 is driven to rotate by the driving motor 9, and the rotation of the screw 8 drives the connecting plate 5 to move, and the movement of the connecting plate 5 can drive the limit plate 6 to move, and the movement of the limit plate 6 can drive the connecting block 10 to move, and the movement of the connecting block 10 can drive the movable plate 11 to move, and the movement of the movable plate 11 can enable the first silicone pad 12 and the second silicone pad 14 to clamp the two ends of the shell, which can play the effect of sealing the holes at both ends of the shell of different sizes. At this time, the cigarette head 19 is inserted into the interior of the shell, and the smoke pump 16 can be used to inject smoke into the interior of the shell, which can play the effect of leak detection on the shell, thereby achieving the effect of improving the detection efficiency and saving water resources.

[0025] The wiring diagram of the drive motor 9, the cigarette holder 19 and the control panel 20 in the present invention is common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use. Therefore, the control method and wiring arrangement of the drive motor 9, the cigarette holder 19 and the control panel 20 are not explained in detail.

[0026] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A compressor upper casing leak detection device, comprising a working plate (1), characterized in that: A moving cavity (3) is provided inside the working plate (1), and limiting sliding holes (4) are provided on the surface of the working plate (1) and at both ends of the moving cavity (3). A screw rod (8) is rotatably connected to a bearing inside one end of the moving cavity (3) and near the center. A connecting plate (5) is sleeved on the surface of the screw rod (8) and is threadedly connected. The limiting sliding hole (4) is slidably connected to the limiting plate (6). Both ends of the connecting plate (5) are fixedly connected to the limiting plate (6), and the top of the limiting plate (6) is fixedly connected to a connecting block (10). The connecting blocks (10) are fixedly connected to each other. A movable plate (11), a fixed plate (13) is fixedly connected to the top of the working plate (1) and near one end, a first silicone pad (12) and a second silicone pad (14) are fixedly connected to the surfaces of the movable plate (11) and the fixed plate (13), a fixed block (15) is fixedly connected to the top of the fixed plate (13), a smoke pump (16) is embedded in and fixedly connected to the surface of the fixed block (15), a smoke pump (16) is fixedly connected to the smoking end and the output end of the smoke pump (16), respectively, and a smoke inlet pipe (17) and a connecting pipe (18) are fixedly connected to the other end of the connecting pipe (18), and a smoke nozzle (19) is fixedly connected to the other end.

2. A compressor upper casing leak detection device according to claim 1, characterized in that: Support legs (2) are fixedly connected to the bottom of the working plate (1) and near the four corners, and the bottoms of the support legs (2) are all trapezoidal.

3. The compressor upper casing leak detection device according to claim 1, characterized in that: One end of the screw (8) passes through the inner wall of the other end of the moving cavity (3) and is rotatably connected to its bearing. A driving motor (9) is fixedly connected to one end of the working plate (1) near the center. The output end of the driving motor (9) is fixedly connected to one end of the screw (8).

4. The compressor upper casing leak detection device according to claim 1, characterized in that: The surface of the limiting plate (6) and near both ends are penetrated by limiting rods (7) and are slidably connected thereto. Both ends of the limiting rods (7) are fixedly connected to the inner walls of both ends of the limiting sliding hole (4).

5. The compressor upper casing leak detection device according to claim 1, characterized in that: The connecting pipe (18) is a telescopic hose.

6. The compressor upper casing leak detection device according to claim 1, characterized in that: A control panel (20) is fixedly mounted on the surface of the working plate (1) near one end, and the control panel (20) is electrically connected to the driving motor (9) and the smoke pump (16).