Thermocouple sealing cap performance test tool

By designing a thermocouple sealing cap performance test fixture and utilizing the automated operation of the material removal component and the test component, the problem of poor sealing performance was solved, fast and accurate sealing testing was achieved, and the service life of the thermocouple was ensured.

CN223332560UActive Publication Date: 2025-09-12CHANGZHOU ORIENTAL MACHINERY & ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422729553.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-10
Publication Date
2025-09-12
Estimated Expiration
2034-11-10

AI Technical Summary

Technical Problem

In the prior art, the sealing performance of the thermocouple sealing cap is poor after installation, which affects the service life of the thermocouple and makes it impossible to effectively perform sealing tests.

Method used

A thermocouple sealing cap performance testing tool was designed, which included a feeding component and a testing component. The feeding component realized automatic feeding of the sealing cap through vacuum adsorption and automated operation, and the testing component quickly tested the sealing performance through an air pump and a digital pressure gauge.

Benefits of technology

The system realizes the automatic sealing performance test of the thermocouple sealing cap, ensures the sealing performance is qualified, improves the work efficiency and prolongs the service life of the thermocouple.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223332560U_ABST
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Abstract

The utility model discloses a thermocouple sealing cap performance test tool, and relates to the technical field of test tools. The thermocouple sealing cap performance test tool comprises a base; the material taking assembly is used for taking materials from the thermocouple sealing cap main body; and the testing assembly is used for testing the sealing performance of the thermocouple sealing cap main body and comprises a mounting column fixedly arranged on the upper surface of the base and a connecting seat fixedly arranged at the top end of the mounting column and matched with the inner wall of the bottom end of the thermocouple sealing cap main body. According to the utility model, the test assembly is arranged, so that the test tool can achieve the purpose of rapidly testing the sealing performance of the thermocouple sealing cap main body when the test tool actually tests the sealing performance of the thermocouple sealing cap main body, thereby ensuring that the sealing performance of the thermocouple sealing cap main body installed on a thermocouple is qualified; therefore, the service life of the thermocouple is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of testing tooling, in particular to a thermocouple sealing cap performance testing tooling. Background Art

[0002] Thermocouples are commonly used temperature measuring elements in temperature measuring instruments. They directly measure temperature and convert temperature signals into thermoelectromotive force signals, which are then converted into the temperature of the measured medium through electrical instruments (secondary instruments). The top of the thermocouple is the wiring area.

[0003] In order to achieve effective protection for the wiring area, a sealing cap is set on the top of the wiring area. However, the existing sealing cap is directly installed on the top of the thermocouple after production, resulting in some unqualified sealing caps having poor sealing performance after installation, which affects the service life of the thermocouple.

[0004] Therefore, we proposed a thermocouple sealing cap performance test tool to solve the above problems. Utility Model Content

[0005] In view of the deficiencies of the prior art, the utility model provides a thermocouple sealing cap performance testing tool, which solves the problem in the prior art that the sealing performance of the thermocouple sealing cap body cannot be tested.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A thermocouple sealing cap performance testing tool, comprising:

[0007] base;

[0008] A material taking assembly, which is used to take material from the thermocouple sealing cap body, the material taking assembly includes a hollow mounting seat fixedly mounted on the upper surface of the base, and a rotating rod rotatably mounted on the upper surface of the hollow mounting seat, and a lifting rod is slidably mounted on the surface of the rotating rod, the end of the lifting rod is fixedly provided with a mounting plate, the lower surface of the mounting plate is rotatably provided with a vacuum plate, the lower surface of the vacuum plate is embedded with a plurality of vacuum tubes in a circumferential array, the bottom end of the vacuum tube is provided with a vacuum suction cup, the side of the vacuum plate is provided with a vacuum generator for extracting and degassing the inside of the vacuum plate, and the upper surface of the mounting plate is provided with a first motor for driving the vacuum plate to rotate;

[0009] A test assembly is used to test the sealing performance of the thermocouple sealing cap body. The test assembly includes a mounting post fixed on the upper surface of the base, and a connecting seat fixed on the top of the mounting post and adapted to the inner wall of the bottom end of the thermocouple sealing cap body. The test assembly also includes an air pump fixed on the upper surface of the base, and the inflation end of the air pump is provided with an inflation tube extending to the upper surface of the connecting seat. The lower surface of the connecting seat is provided with a digital pressure gauge, and the surface of the digital pressure gauge is provided with an air inlet pipe extending to the upper surface of the connecting seat.

[0010] Preferably, the inner bottom wall of the hollow mounting seat is provided with a second motor for driving the rotating rod to rotate, and an active gear disc is fixedly provided at the output end of the second motor.

[0011] Preferably, the bottom end of the rotating rod extends to the interior of the hollow mounting seat and is rotatably connected to the inner bottom wall of the hollow mounting seat, and a driven gear disc meshing with the driving gear disc is fixed on the surface of the rotating rod.

[0012] Preferably, a strip-shaped opening is provided on the surface of the rotating rod, and the lifting rod is slidably connected to the inner wall of the strip-shaped opening.

[0013] Preferably, a third motor is fixedly provided at the top of the rotating rod, and the output end of the third motor extends to the inner wall of the strip opening and is fixedly provided with a threaded column rotatably connected to the inner bottom wall of the strip opening, and the surface of the lifting rod is provided with a threaded hole threadedly connected to the outer surface of the threaded column.

[0014] Preferably, the output end of the first motor extends to the lower surface of the mounting plate, and the bottom end of the output end of the first motor is fixedly connected to the upper surface of the vacuum plate.

[0015] Beneficial effects

[0016] The utility model provides a thermocouple sealing cap performance test tool. Compared with the existing technology, it has the following advantages:

[0017] The thermocouple sealing cap performance testing tool is provided with a test component so that when the test tool is actually performing a sealing performance test on the thermocouple sealing cap body, the sealing performance of the thermocouple sealing cap body can be quickly tested, thereby ensuring that the sealing performance of the thermocouple sealing cap body installed on the thermocouple is qualified, thereby ensuring the service life of the thermocouple. Moreover, by providing a material removal component, the tool can achieve the purpose of automatically loading and removing materials from the thermocouple sealing cap body during actual use, with a high degree of automation, which effectively improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the utility model when viewed from above;

[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;

[0021] Figure 4 For this utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0022] In the picture:

[0023] 100, base;

[0024] 200, material picking assembly; 201, hollow mounting seat; 202, rotating rod; 203, lifting rod; 204, mounting plate; 205, vacuum plate; 206, vacuum tube; 207, vacuum suction cup; 208, vacuum generator; 209, first motor; 2010, second motor; 2011, driving gear plate; 2012, driven gear plate; 2013, third motor; 2014, threaded column;

[0025] 300, thermocouple sealing cap body;

[0026] 400, test assembly; 401, mounting column; 402, connecting seat; 403, air pump; 404, air filling tube; 405, digital pressure gauge; 406, air intake pipe. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] Example 1

[0029] See also Figure 1-4 The utility model provides a technical solution: a thermocouple sealing cap performance test tool, comprising:

[0030] Base 100;

[0031] The test assembly 400 is used to test the sealing performance of the thermocouple sealing cap body 300. The test assembly 400 includes a mounting column 401 fixed on the upper surface of the base 100, and a connecting seat 402 fixed on the top of the mounting column 401 and adapted to the inner wall of the bottom end of the thermocouple sealing cap body 300. The test assembly 400 also includes an air pump 403 fixed on the upper surface of the base 100, and the inflation end of the air pump 403 is provided with an inflation tube 404 extending to the upper surface of the connecting seat 402, the lower surface of the connecting seat 402 is provided with a digital pressure gauge 405, and the surface of the digital pressure gauge 405 is provided with an air inlet pipe 406 extending to the upper surface of the connecting seat 402.

[0032] In this embodiment, by setting up the test component 400, the test tool can achieve the purpose of quickly testing the sealing performance of the thermocouple sealing cap body 300 when actually testing the sealing performance of the thermocouple sealing cap body 300, thereby ensuring that the sealing performance of the thermocouple sealing cap body 300 installed on the thermocouple is qualified, thereby ensuring the service life of the thermocouple.

[0033] Example 2

[0034] Based on the first embodiment, and different from the first embodiment,

[0035] A thermocouple sealing cap performance testing tool further comprising:

[0036] The material picking component 200 is used to pick up materials from the thermocouple sealing cap body 300. The material picking component 200 includes a hollow mounting seat 201 fixed on the upper surface of the base 100, and a rotating rod 202 rotatably set on the upper surface of the hollow mounting seat 201. The inner bottom wall of the hollow mounting seat 201 is provided with a second motor 2010 for driving the rotating rod 202 to rotate, and the output end of the second motor 2010 is fixed with an active gear disc 2011.

[0037] The bottom end of the rotating rod 202 extends into the interior of the hollow mounting seat 201 and is rotatably connected to the inner bottom wall of the hollow mounting seat 201 . A driven gear disc 2012 meshing with the driving gear disc 2011 is fixed to the surface of the rotating rod 202 .

[0038] The second motor 2010 is provided to facilitate adjustment of the position of the thermocouple sealing cap body 300 after adsorption and fixation, so that the thermocouple sealing cap body 300 can reach directly above the test assembly 400 .

[0039] A lifting rod 203 is slidably provided on the surface of the rotating rod 202 . A strip-shaped opening is opened on the surface of the rotating rod 202 , and the lifting rod 203 is slidably connected to the inner wall of the strip-shaped opening.

[0040] A third motor 2013 is fixed to the top of the rotating rod 202, and the output end of the third motor 2013 extends to the inner wall of the strip opening and is fixed with a threaded column 2014 that is rotatably connected to the inner bottom wall of the strip opening. A threaded hole is provided on the surface of the lifting rod 203 that is threadedly connected to the outer surface of the threaded column 2014. The setting of the third motor 2013 can realize the automatic lifting and lowering of the thermocouple sealing cap body 300 after adsorption and fixation.

[0041] A mounting plate 204 is fixed to the end of the lifting rod 203. A vacuum plate 205 is rotatably mounted on the lower surface of the mounting plate 204. A plurality of vacuum tubes 206 are embedded in a circular array on the lower surface of the vacuum plate 205. A vacuum suction cup 207 is mounted at the bottom end of each vacuum tube 206. A vacuum generator 208 for extracting and degassing the interior of the vacuum plate 205 is mounted on the side of the vacuum plate 205. A first motor 209 for driving the vacuum plate 205 to rotate is mounted on the upper surface of the mounting plate 204.

[0042] The output end of the first motor 209 extends to the lower surface of the mounting plate 204, and the bottom end of the output end of the first motor 209 is fixedly connected to the upper surface of the vacuum plate 205. The setting of the first motor 209 can realize the quick connection between the fixed thermocouple sealing cap body 300 and the connecting seat 402.

[0043] In this embodiment, by providing the material taking component 200, the tooling can achieve the purpose of automatically loading and taking materials for the thermocouple sealing cap body 300 during actual use, with a high degree of automation, which effectively improves work efficiency.

[0044] During operation, the threaded column 2014 can be rotated by the rotation of the third motor 2013. The rotation of the threaded column 2014 drives the lifting rod 203 to move downward, so that the vacuum suction cup 207 is adsorbed on the surface of the thermocouple sealing cap body 300. Then, the vacuum generator 208 is started to make the vacuum suction cup 207 effectively adsorb the surface of the thermocouple sealing cap body 300, and the third motor 2013 is started to reverse and drive the thermocouple sealing cap body 300 to rise. Then, the second motor 2010 is started to drive the active gear disc 2011 to rotate. The rotation of the active gear disc 2011 drives the driven gear disc 2012 and the rotating rod 202 to rotate, so that the thermocouple sealing cap body 300 follows the rotating rod 202 to rotate 180 degrees and reaches directly above the test assembly 400. The third motor 2013 is started again to drive the thermocouple sealing cap body 300 to move downward and correspond to the connecting seat 402. Then, the first motor 209 is started to drive the vacuum disc 205 and the thermocouple sealing cap body After the body 300 is rotated to make an effective connection with the connecting seat 402, the thermocouple sealing cap main body 300 is installed on the connecting seat 402, and the air pump 403 is started to inflate the interior of the thermocouple sealing cap main body 300. When the air pressure reaches a certain value, the inflation is stopped. At this time, the reading of the digital pressure gauge 405 is observed for 5 minutes to observe whether the reading of the digital pressure gauge 405 changes. If the value remains unchanged, it indicates that the sealing performance of the thermocouple sealing cap main body 300 is good. If the value decreases, it indicates that the sealing performance of the thermocouple sealing cap main body 300 is unqualified, thereby achieving the purpose of quickly testing the sealing performance of the thermocouple sealing cap main body 300, ensuring that the sealing performance of the thermocouple sealing cap main body 300 installed on the thermocouple is qualified, thereby ensuring the service life of the thermocouple, so that the tooling can achieve the purpose of automatically loading and taking out the thermocouple sealing cap main body 300, with a high degree of automation, effectively improving work efficiency.

[0045] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

Claims

1. A thermocouple sealing cap performance test tool, characterized in that: include: Base (100); The material taking component (200) is used for taking material from the thermocouple sealing cap body (300). The material taking component (200) comprises a hollow mounting seat (201) fixedly arranged on the upper surface of the base (100), and a rotating rod (202) rotatably arranged on the upper surface of the hollow mounting seat (201). A lifting rod (203) is slidably arranged on the surface of the rotating rod (202). The end of the lifting rod (203) is fixedly provided with a mounting plate (204). The lower surface of the mounting plate (204) is provided with a plurality of A vacuum disc (205) is rotatably provided, a plurality of vacuum tubes (206) are embedded in a circular array on the lower surface of the vacuum disc (205), a vacuum suction cup (207) is provided at the bottom end of the vacuum tube (206), a vacuum generator (208) for extracting and degassing the interior of the vacuum disc (205) is provided on the side surface of the vacuum disc (205), and a first motor (209) for driving the vacuum disc (205) to rotate is provided on the upper surface of the mounting disc (204); A test assembly (400) is used to test the sealing performance of a thermocouple sealing cap body (300). The test assembly (400) includes a mounting post (401) fixed on the upper surface of a base (100), and a connecting seat (402) fixed on the top of the mounting post (401) and adapted to the inner wall of the bottom end of the thermocouple sealing cap body (300). The test assembly (400) also includes an air pump (403) fixed on the upper surface of the base (100), and an air filling pipe (404) extending to the upper surface of the connecting seat (402) is provided at the air filling end of the air pump (403). A digital pressure gauge (405) is provided on the lower surface of the connecting seat (402), and an air inlet pipe (406) extending to the upper surface of the connecting seat (402) is provided on the surface of the digital pressure gauge (405).

2. The thermocouple sealing cap performance testing tool according to claim 1, characterized in that: The inner bottom wall of the hollow mounting seat (201) is provided with a second motor (2010) for driving the rotating rod (202) to rotate, and an active gear disc (2011) is fixedly provided at the output end of the second motor (2010).

3. The thermocouple sealing cap performance testing tool according to claim 2, characterized in that: The bottom end of the rotating rod (202) extends to the interior of the hollow mounting seat (201) and is rotatably connected to the inner bottom wall of the hollow mounting seat (201). A driven gear disc (2012) meshing with the driving gear disc (2011) is fixedly provided on the surface of the rotating rod (202).

4. The thermocouple sealing cap performance testing tool according to claim 1, characterized in that: A strip-shaped opening is provided on the surface of the rotating rod (202), and the lifting rod (203) is slidably connected to the inner wall of the strip-shaped opening.

5. The thermocouple sealing cap performance testing tool according to claim 4, characterized in that: A third motor (2013) is fixedly provided at the top end of the rotating rod (202), and an output end of the third motor (2013) extends to the inner wall of the strip-shaped opening and is fixedly provided with a threaded column (2014) rotatably connected to the inner bottom wall of the strip-shaped opening, and a threaded hole is provided on the surface of the lifting rod (203) that is threadedly connected to the outer surface of the threaded column (2014).

6. The thermocouple sealing cap performance testing tool according to claim 1, characterized in that: The output end of the first motor (209) extends to the lower surface of the mounting plate (204), and the bottom end of the output end of the first motor (209) is fixedly connected to the upper surface of the vacuum plate (205).