Reaction kettle capable of removing waste materials on inner wall
By designing a detachable scraper pad structure and a motor-driven method, the scraper pad can be quickly replaced, solving the problem of scraper pad wear affecting the cleaning effect and difficulty in replacement, and improving the cleaning efficiency of the reactor.
Patent Information
- Application Number
- CN202422624374.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The scraper pad and brush of the existing reactor are constantly rubbed against the inner wall of the reactor during use, causing wear and tear, which affects the cleaning effect, and the scraper pad is difficult to replace.
A detachable scraper pad structure is designed, which can be quickly replaced by a threaded rod and motor drive. The guide block and guide groove are combined to protect the spring from torsion, ensuring that the scraper pad can be easily replaced after wear.
The invention solves the problem of reduced cleaning effect caused by wear of scraper pads and brushes, simplifies the replacement process of scraper pads and improves cleaning efficiency.
Smart Images

Figure CN223337334U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reactors, in particular to a reactor capable of removing waste materials from the inner wall. Background Art
[0002] A reactor is a comprehensive reaction vessel used in laboratories or industrial environments for various chemical, physical, or biological reactions. Reactors are widely used in production applications such as petroleum, chemicals, rubber, pesticides, dyes, pharmaceuticals, and food, as well as in various scientific research projects. The operating principle of a reactor is that a motor drives a stirring shaft to stir the reactants, allowing them to react fully to produce the desired substance.
[0003] Chinese patent CN220803270U discloses a reactor capable of cleaning waste from the inner wall of a reactor, comprising a reactor body, a pipe fixedly connected to the left side of the top of the reactor body, a motor provided at the middle side of the top of the reactor body, a rotating column fixedly connected to the driving end of the motor, a crossbar fixedly connected to the upper side of the outer wall of the rotating column, a connecting plate fixedly connected at both ends of the crossbar, a scraper fixedly connected to the outer wall of the connecting plate on the left, and a brush provided on the outer wall of the connecting plate on the right. In the present utility model, the reactor body, pipe, motor, rotating column, crossbar, connecting plate, scraper and brush are arranged in coordination, and a water pipe is provided to the external water pipe of the pipe to input cleaning water into the reactor body, and the rotating column is driven by the motor to rotate, thereby driving the scraper and brush to operate, and the scraper is used to scrape off the attachments on the inner wall, and the brush is used to clean the inner wall.
[0004] In the above patent, the scraper pad and brush built into the reactor will continuously rub against the inner wall of the reactor during use, causing wear of the scraper pad and brush, affecting the cleaning effect. At the same time, it is difficult to replace the scraper pad and brush in the above patent. Utility Model Content
[0005] The purpose of the utility model is to provide a reactor capable of removing waste materials from the inner wall, so as to solve the problems raised in the above-mentioned background technology.
[0006] To solve the above technical problems, the present utility model provides the following technical solutions: A reaction kettle capable of removing waste materials on the inner wall, comprising: a kettle body, a motor is installed at the center of the top surface of the kettle body, a stirring rod is vertically fixed at the output end of the motor, a cross bar is fixed at the upper end of the stirring rod, vertical rods are symmetrically fixed at both ends of the cross bar, the vertical rods are connected to a connecting rod by bolts, a scraping pad in contact with the inner wall of the kettle body is vertically fixed on one side of the connecting rod, a through groove for sliding connection with a stop rod is vertically opened on the kettle body, a fixing frame located outside the through groove is fixed on the outer wall of the kettle body, the fixing frame is fixedly connected with a bearing, a connecting plate for sliding connection with a connecting shaft is fixed on the inner wall of the bearing, a spring is horizontally fixed on the connecting plate, the outer end of the spring is fixed with a connecting disk fixed to the connecting shaft, a through hole one for sliding connection with a connecting block and a connecting shaft is opened on the stop rod, the connecting block and the connecting shaft are fixed, through holes two corresponding to the through hole one are respectively opened on the connecting rod and the vertical rod, and a relief groove is provided, a threaded rod two in close contact with the outer wall of the connecting shaft is horizontally threadedly connected to the fixing frame, and sealing gaskets are fixed on the inner walls of the through groove and the through hole one.
[0007] Further, three support legs are fixed on the outer wall of the lower end of the kettle body, the three support legs are equidistantly distributed, a water inlet pipe is installed on the top plate of the kettle body, and a threaded rod one is vertically threadedly connected to the top plate of the kettle body.
[0008] Further, the vertical rod is located outside the stirring rod and inside the kettle body, a threaded hole for threaded connection with a bolt is opened on the vertical rod, and the bolt is located on one side of the scraping pad.
[0009] Further, the upper end of the stop rod passes through the top surface of the kettle body and is located on one side of the threaded rod one, a sealing strip is provided on the outer wall of the stop rod, there are two fixing frames, the fixing frames are distributed up and down, and the cross section of the fixing frame is in a shape of a capital C.
[0010] Further, the outer wall of the bearing and the center of the fixing frame are fixed, a guiding groove for sliding connection with a guiding block is horizontally opened on the outer wall of the connecting shaft, the guiding block and the connecting plate are fixed, the spring is located outside the fixing frame, and the spring is sleeved on the outside of the connecting shaft.
[0011] Further, the diameter of the relief groove is greater than the sum of the diameter of the connecting shaft and the length of the connecting block, a limiting groove for movable connection with a limiting block and communicating with the through groove is opened on the kettle body, and the limiting block and the center of the bottom surface of the stop rod are fixed.
[0012] Compared with the prior art, the beneficial effects achieved by the present utility model are:
[0013] 1. The utility model works as follows: when the scraper pad is worn after use, the threaded rod is rotated to move downward, the motor is started to make the cross bar and the threaded rod contact each other, the motor is turned off, the connecting plate is pulled outward to drive the connecting block on the connecting shaft to disengage from the through hole one, and the spring is stretched at the same time, and then the blocking rod is pulled upward to disengage from the through slot, the connecting plate is pressed to compress the spring, and the connecting plate makes the connecting shaft and the connecting block slide in the through hole two, when the connecting block passes through the through hole two and enters the avoidance groove, the connecting plate is rotated, and the connecting plate drives the connecting plate to rotate on the bearing through the guide groove on the connecting shaft, and the spring follows the rotation, and when the connecting plate rotates to a suitable angle, the connecting plate is released. At this time, under the action of the spring, the connecting block and the connecting rod are fitted together, and then the bolt is turned to remove it from the threaded hole. , and then pull the connecting plate outward to take out the connecting rod that drives the scraper pad; when installing, put the second through-hole on the connecting rod with the scraper pad on the connecting shaft, rotate the connecting plate, and then push the connecting rod into the through-slot as close to the vertical rod as possible, and then connect the connecting rod and the vertical rod with the bolt, and then rotate the connecting plate in the opposite direction to disengage the connecting shaft from the second through-hole; then replace another one, the principle is the same as above; after the replacement is completed, pull the connecting plate outward, and then insert the blocking rod into the through-slot, loosen the connecting plate so that the connecting block is located in the first through-hole, and the replacement of the scraper pad is completed; by replacing, the problem that the scraper pad and the brush in the reactor will continuously rub against the inner wall of the reactor during use, causing the scraper pad and the brush to wear and affect the cleaning effect, is solved, and the problem that it is difficult to replace the scraper pad is solved;
[0014] 2. The utility model starts the motor and adds cleaning liquid to the kettle body through the water inlet pipe at the same time. The output end of the motor drives the horizontal rod on the stirring rod to rotate, and the horizontal rod drives the vertical rod to rotate. The vertical rod rotates the scraper pad on the connecting rod through the bolt to clean the waste on the inner wall of the kettle body; by arranging the guide block and the guide groove, when the connecting disk is rotated, the connecting disk drives the connecting shaft, so that the guide groove on the connecting shaft allows the connecting plate to rotate in the bearing through the guide block, and at the same time, the connecting plate and the connecting disk can simultaneously make the spring follow the rotation, avoiding torsion of the spring when the connecting disk is rotated, thereby avoiding damage to the spring. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0016] Figure 1 This is a schematic top view of the overall structure of the utility model;
[0017] Figure 2 This utility model Figure 1 A schematic diagram of the enlarged structure of the middle A area;
[0018] Figure 3 This utility model Figure 2A magnified schematic diagram of the structure of the middle B region;
[0019] Figure 4 This is a schematic diagram of the internal structure of the kettle body of the utility model;
[0020] Figure 5 This is a schematic diagram of the structural connection of the stirring rod of the utility model;
[0021] Figure 6 This is a schematic diagram of the structure of part of the vertical rod of the utility model;
[0022] Figure 7 This is a schematic diagram of the connection of the lower end of the barrier rod of the utility model;
[0023] In the figure: 1. kettle body; 2. supporting legs; 3. motor; 4. water inlet pipe; 5. threaded rod 1; 6. stop rod; 7. through groove; 8. avoidance groove; 9. fixing frame; 10. connecting plate; 11. spring; 12. connecting plate; 13. bearing; 14. guide groove; 15. guide block; 16. connecting block; 17. through hole 1; 18. connecting shaft; 19. stirring rod; 20. threaded hole; 21. horizontal rod; 22. vertical rod; 23. connecting rod; 24. scraper pad; 25. bolt; 26. through hole 2; 27. threaded rod 2; 28. limit block; 29. limit groove. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figure 1-Figure 7, the present utility model provides a technical solution: a reactor capable of removing waste materials on the inner wall, including: a kettle body 1, with three support legs 2 fixedly installed on the outer wall of the lower end of the kettle body 1, and the three support legs 2 are equally spaced. A discharge pipe is installed at the lower end of the kettle body 1, and a valve is installed on the discharge pipe. A water inlet pipe 4 is installed on the top plate of the kettle body 1, which is used to add liquid to improve the cleaning effect when cleaning the waste materials on the inner wall of the kettle body 1. A feed hopper is provided at the upper end of the kettle body 1. A first threaded rod 5 is vertically threadedly connected to the top plate of the kettle body 1. When not cleaning, the lower end of the first threaded rod 5 is located inside the top plate of the kettle body 1, that is, the first threaded rod 5 is not in the space inside the kettle body 1, so as to avoid affecting the stirring of the stirring rod 19. Before cleaning, rotate the first threaded rod 5 so that its lower end is located inside the kettle body 1, making the cross bar 21 on the stirring rod 19 contact with the first threaded rod 5, and turn off the motor 3. At this time, the connecting rod 23 and the through groove 7 correspond to each other, facilitating the replacement of the connecting rod 23. A motor 3 is installed at the center of the top surface of the kettle body 1, and a stirring rod 19 is vertically fixed to the output end of the motor 3. A cross bar 21 is fixed to the upper end of the stirring rod 19. Vertical rods 22 are symmetrically fixed at both ends of the cross bar 21. The vertical rods 22 are connected to a connecting rod 23 through bolts 25. A scraping pad 24 in contact with the inner wall of the kettle body 1 is vertically fixed on one side of the connecting rod 23. The two scraping pads 24 can be replaced with one scraping pad 24 and one brush. The vertical rods 22 are located outside the stirring rod 19 and inside the kettle body 1. Threaded holes 20 for threadedly connecting with the bolts 25 are provided on the vertical rods 22. The bolts 25 are located on one side of the scraping pad 24. A through groove 7 for slidably connecting with a stop rod 6 is vertically provided on the kettle body 1. A fixing frame 9 located outside the through groove 7 is fixedly installed on the outer wall of the kettle body 1. The upper end of the stop rod 6 passes through the top surface of the kettle body 1 and is located on one side of the first threaded rod 5. The inner wall of the stop rod 6 and the inner wall of the kettle body 1 are on the same arc surface, enabling the scraping pad 24 to slide on the inner wall of the stop rod 6. A sealing strip is provided on the outer wall of the stop rod 6. There are two fixing frames 9, which are distributed vertically. The cross section of the fixing frame 9 is in a U shape. The fixing frame 9 is fixedly connected to a bearing 13. A connecting plate 12 for slidably connecting with a connecting shaft 18 is fixedly installed on the inner wall of the bearing 13. A spring 11 is horizontally fixed to the connecting plate 12. The outer end of the spring 11 is fixed to a connecting disk 10 fixedly connected to the connecting shaft 18. A through hole one 17 for slidably connecting with a connecting block 16 and the connecting shaft 18 is provided on the stop rod 6. A sealing pad is installed on the inner wall of the through hole one 17. The connecting block 16 and the connecting shaft 18 are fixed. The outer wall of the bearing 13 and the center of the fixing frame 9 are fixed. A guiding groove 14 for slidably connecting with a guiding block 15 is horizontally provided on the outer wall of the connecting shaft 18. The guiding block 15 is fixed to the connecting plate 12. The functions of the guiding block 15 and the guiding groove 14 are that while the connecting shaft 18 rotates, it drives the connecting plate 12 to rotate inside the bearing 13, so that the spring 11 rotates accordingly. The spring 11 is located outside the fixing frame 9 and sleeved on the outer side of the connecting shaft 18. Through holes two 26 corresponding to the through hole one 17 are respectively provided on the connecting rod 23 and the vertical rod 22, and the diameter of the avoiding groove 8 is greater than the sum of the diameter of the connecting shaft 18 and the length of the connecting block 16.The kettle body 1 is provided with a limit slot 29 that intersects the through slot 7 and is movably connected to the limit block 28. The limit block 28 is fixed to the center of the bottom surface of the baffle 6. The limit block 28 and limit slot 29 stabilize the connection of the baffle 6, allowing the connecting block 16 and the connecting shaft 18 to rotate within the avoidance groove 8. The fixing frame 9 is horizontally threaded with a threaded rod 27 that is in close contact with the outer wall of the connecting shaft 18. The through slot 7 and the inner wall of the through hole 17 are fixed with a sealing gasket to prevent the connecting shaft 18 and the connecting block 16 from separating from the through hole 17 during the stirring process, thereby preventing the liquid from flowing out of the through hole 17.
[0026] Working principle of this utility model:
[0027] Refer to the instruction manual Figure 1-7, start the motor 3 and add cleaning liquid into the kettle body 1 through the water inlet pipe 4. The output end of the motor 3 drives the cross bar 21 on the stirring rod 19 to rotate, and the cross bar 21 drives the vertical rod 22 to rotate. The vertical rod 22 rotates the scraper pad 24 on the connecting rod 23 through the bolt 25 to clean the waste on the inner wall of the kettle body 1; when the scraper pad 24 is worn after use, the threaded rod 1 5 is rotated to move the threaded rod 1 5 downward on the kettle body 1, and then the motor 3 is started to make the cross bar 21 and the threaded rod 1 5 contact. At this time, the connecting rod 23 corresponds to the through groove 7, which is convenient for taking out the connecting rod 23 from the through groove 7. The motor 3 is turned off, and the threaded rod 27 is rotated to disengage from the connecting shaft 18, so that the threaded rod 27 ends the locking of the connecting shaft 18, and the connecting disk 10 is pulled outward to drive the connecting shaft 1 The connecting block 16 on 8 is disengaged from the through hole 17, releasing the locking of the blocking rod 6 by the connecting block 16 from moving up and down. At the same time, the connecting disk 10 stretches the spring 11, and then pulls the blocking rod 6 upward to disengage the through slot 7, opening the through slot 7 so that the through slot 7 is in an open state. Then, the connecting disk 10 is pressed to compress the spring 11, and the connecting disk 10 makes the connecting shaft 18 and the connecting block 16 pass through the through slot 7 and slide in the through hole 26. When the connecting block 16 passes through the through hole 26 and enters the avoidance groove 8, the avoidance groove 8 can allow the connecting shaft 18 with the connecting block 16 to rotate in the avoidance groove 8. By rotating the connecting disk 10, the connecting disk 10 drives the guide block 15 to drive the connecting plate 12 to rotate on the bearing 13 through the guide groove 14 on the connecting shaft 18, and at the same time, the spring 11 follows the rotation. , to avoid torsion damage to the spring 11 during rotation. When the connecting disk 10 is rotated at a suitable angle, the suitable angle is that the connecting block 16 can stagger the through hole 26 and loosen the connecting disk 10. At this time, under the action of the spring 11, since the shape of the through hole 26 is the same as the cross-sectional shape of the through hole 17 and the shape is not a perfect circle, the connecting block 16 can fit tightly with the connecting rod 23 after being rotated and loosened. Then, with the help of other tools, the bolt 25 is rotated through the through slot 7 to remove it from the threaded hole 20, so that the connecting rod 23 and the vertical rod 22 are separated. While removing the bolt 25, under the action of the spring 11, the connecting rod 23 is moved closer to the side of the through slot 7, so that the connecting rod 23 that drives the scraper pad 24 can move horizontally, and then the connecting disk is pulled outward. 10 makes the connecting block 16 on the connecting shaft 18 drive the connecting rod 23 to move outward, so that the connecting rod 23 with the scraper pad 24 is taken out of the through groove 7; during installation, the through hole 26 on the connecting rod 23 with the scraper pad 24 is sleeved on the connecting shaft 18, rotate the connecting plate 10, and then push the connecting rod 23 into the through groove 7 as close to the vertical rod 22 as possible, and then use the bolt 25 to connect the connecting rod 23 and the vertical rod 22, and then rotate the connecting plate 10 in the opposite direction to disengage the connecting shaft 18 from the through hole 26; then replace another one, the principle is the same as above; after the replacement is completed, pull the connecting plate 10 outward, and then insert the blocking rod 6 into the through groove 7, loosen the connecting plate 10 so that the connecting block 16 is located in the through hole 17, rotate the threaded rod 27 and the connecting shaft 18 to fit tightly, and complete the replacement of the scraper pad 24;The replacement method solves the problem that the scraper pad 24 and the brush in the reactor will continuously rub against the inner wall of the reactor during use, causing the scraper pad 24 and the brush to wear and affect the cleaning effect, and solves the problem that the scraper pad 24 is difficult to replace.
[0028] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A reactor capable of removing waste from the inner wall, comprising: The kettle body (1) has a motor (3) installed at the center of the top surface of the kettle body (1). The output end of the motor (3) is vertically fixed with a stirring rod (19). It is characterized in that: a cross bar (21) is fixed at the upper end of the stirring rod (19). Vertical rods (22) are symmetrically fixed at both ends of the cross bar (21). The vertical rod (22) is connected with a connecting rod (23) through a bolt (25). On one side of the connecting rod (23), a scraping pad (24) in contact with the inner wall of the kettle body (1) is vertically fixed. A through groove (7) for sliding connection with a stop rod (6) is vertically opened on the kettle body (1). A fixed frame (9) located outside the through groove (7) is fixed on the outer wall of the kettle body (1). The fixed frame (9) is fixedly connected with a bearing (13). A connecting plate (12) for sliding connection with a connecting shaft (18) is fixed on the inner wall of the bearing (13). A spring (11) is horizontally fixed on the connecting plate (12). The outer end of the spring (11) is fixed with a connecting disk (10) fixed to the connecting shaft (18). A through hole one (17) for sliding connection with a connecting block (16) and the connecting shaft (18) is opened on the stop rod (6). The connecting block (16) and the connecting shaft (18) are fixed. Through holes two (26) and avoidance grooves (8) corresponding to the through hole one (17) are respectively opened on the connecting rod (23) and the vertical rod (22). A second threaded rod (27) in close contact with the outer wall of the connecting shaft (18) is horizontally threadedly connected to the fixed frame (9). Sealing gaskets are fixed on the inner walls of the through groove (7) and the through hole one (17).
2. The reactor capable of removing waste from the inner wall according to claim 1, characterized in that: Three support legs (2) are fixed on the outer wall of the lower end of the kettle body (1). The three support legs (2) are equidistantly distributed. A water inlet pipe (4) is installed on the top plate of the kettle body (). A first threaded rod (5) is vertically threadedly connected to the top plate of the kettle body (1).
3. The reactor capable of removing waste from the inner wall according to claim 1, characterized in that: The vertical rod (22) is located outside the stirring rod (19) and inside the kettle body (1). A threaded hole (20) for threaded connection with the bolt (25) is opened on the vertical rod (22). The bolt (25) is located on one side of the scraping pad (24).
4. The reactor capable of removing waste from the inner wall according to claim 1, characterized in that: The upper end of the stop rod (6) passes through the top surface of the kettle body (1) and is located on one side of the first threaded rod (5). A sealing strip is provided on the outer wall of the stop rod (6). There are two fixed frames (9). The fixed frames (9) are distributed vertically. The cross section of the fixed frame (9) is in a U shape.
5. The reactor capable of removing waste from the inner wall according to claim 1, characterized in that: The outer wall of the bearing (13) and the center of the fixed frame (9) are fixed. A guide groove (14) for sliding connection with a guide block (15) is horizontally opened on the outer wall of the connecting shaft (18). The guide block (15) and the connecting plate (12) are fixed. The spring (11) is located outside the fixed frame (9). The spring (11) is sleeved on the outside of the connecting shaft (18).
6. The reactor capable of removing waste from the inner wall according to claim 1, characterized in that: The diameter of the avoidance groove (8) is larger than the sum of the diameter of the connecting shaft (18) and the length of the connecting block (16). A limit groove (29) that is in communication with the through groove (7) and is movably connected with a limit block (28) is opened on the kettle body (1). The limit block (28) and the center of the bottom surface of the stop rod (6) are fixed.
Citation Information
Patent Citations
Reaction kettle capable of removing waste materials on inner wall of reaction kettle
CN220803270U