Spraying device for communication iron tower accessory machining

Abstract

The utility model discloses a spraying device for processing communication iron tower fittings, which relates to the technical field of spraying equipment and comprises a spraying box body, a visual box door is arranged on the front side of the spraying box body, a collecting mechanism is arranged on the front side of the spraying box body, and a moving mechanism is arranged on the right side of the spraying box body. By adopting the structure, the output end of the second driving motor in the fourth mounting groove is utilized to drive the second rotating rod to rotate on the inner side of the third mounting groove, the rotation of the second rotating rod enables the first bevel gear on the outer side to be in meshed transmission with the second bevel gear, and the first rotating rod connected with the second bevel gear can drive the antenna on the hook to rotate. Due to the fact that each antenna rotates independently and is matched with vertical moving spraying of the spraying pipe head, the spraying uniform effect of the antennas can be better, the antennas rotate in the axial direction through the first rotating rods connected with the hooks, the swing amplitude is smaller, and collision of the antennas is not prone to occurring.

Description

Technical Field

[0001] The utility model belongs to the technical field of spraying equipment, in particular to a spraying device used for processing communication tower accessories. Background Art

[0002] Communication towers, the pillars of modern communications networks, tower tall and reach the sky, densely dotted across cities and towns. They not only house base station antennas, ensuring widespread and stable wireless signal coverage, but also play a crucial role in information transmission. Antennas are an integral component of communication towers, installed atop them to transmit and receive wireless signals. Antenna production requires etching and coating with conductive ink.

[0003] Chinese patent publication number CN218655057U discloses a conductive ink spraying device for an antenna, comprising a main frame and a spray box. The spray box is fixedly mounted above the main frame, one side of the spray box is connected to a high-pressure air pump via a spray gun, a rotating motor is fixedly mounted on the top of the spray box, the main shaft of the rotating motor is connected to a rotating frame via a coupling, a hook is fixedly mounted on the rotating frame by welding, and an antenna is suspended on the hook.

[0004] The antennas in the above-mentioned prior art still have some technical deficiencies during the processing and spraying process. For example, the antennas need to be suspended in the spray box during spraying, and the traditional hanging method is to hang multiple antennas on the hooks at the lower end of the rotating frame, and then use a motor to drive the rotating frame to rotate to achieve the spraying of the antennas. Since there will still be certain obstructions in the process of turning to the direction of the spray head, it will also cause uneven spraying, and the rotation of the rotating frame will easily cause the antenna to swing greatly. Secondly, the spray heads in the spray box in the traditional spraying device are fixed and cannot be moved for spraying according to the length of the antenna. If too many spray heads are set to increase the coverage effect, then when spraying shorter antennas, it will undoubtedly cause more paint waste. Utility Model Content

[0005] In view of the problems mentioned in the background technology, the purpose of the present invention is to provide a spraying device for processing communication tower accessories to solve the problems mentioned in the background technology.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions:

[0007] The spraying device for processing communication tower accessories includes: a spray box, a visual box door is provided on the front of the spray box, a collection mechanism is provided on the front of the spray box, a moving mechanism is provided on the right side of the spray box, a spray pipe head is fixedly installed on the outside of the moving mechanism, and a suspension mechanism is provided on the inside of the spray box;

[0008] The gear train is fixedly mounted on the cam face of the gear train, and the gear train is installed in a fixed manner on the cam face of the gear train, and the gear train is installed in a fixed manner on the cam face of the gear train.

[0009] The moving mechanism includes a first mounting slot and a second mounting slot, the first mounting slot is opened on the outside of the spray box, the second mounting slot is opened on the inside of the spray box, a first driving motor is fixedly installed on the inside of the first mounting slot, a screw is rotatably connected to the inside of the second mounting slot, the upper end of the screw extends into the inside of the first mounting slot and is fixedly installed on the output end of the first driving motor, the outer side of the screw is threadedly connected to a moving plate, and the spray pipe head is fixedly installed on the outer side of the moving plate;

[0010] The collecting mechanism includes a slot, a slot is provided on the front of the spray box, a collecting box is inserted into the inner side of the slot, a collecting hole is provided at the inner bottom of the spray box, the lower end opening of the collecting hole and the slot are connected to each other, the box opening of the collecting box is provided directly below the collecting hole, an inclined block is fixedly installed on the inner side of the spray box, and the lower end of the inclined surface of the inclined block is fixedly connected to the edge of the opening of the collecting hole.

[0011] As a preferred technical solution, a connecting block is fixedly connected to one side of the movable plate, the connecting block is slidably connected to the inner side of the second mounting groove, and the movable plate is threadedly connected to the outer side of the screw rod through the connecting block.

[0012] As a preferred technical solution, a slider is symmetrically fixedly connected to one side of the movable plate close to the second mounting groove, a slide groove is provided on the inner side of the spray box, and the slider and the slide groove are slidably connected.

[0013] As a preferred technical solution, a protective cover is fixedly installed on the upper end of the spray box, and the protective cover covers the notches of the third installation slot and the fourth installation slot.

[0014] As a preferred technical solution, a heat dissipation hole is opened on one side of the inner wall of the fourth installation groove, and one end of the heat dissipation hole corresponds to the position of the second drive motor.

[0015] In summary, the present invention has the following beneficial effects:

[0016] First, the output end of the second driving motor in the fourth mounting slot is used to drive the second rotating rod to rotate inside the third mounting slot. The rotation of the second rotating rod causes the first bevel gear on the outside to engage with the second bevel gear, and the first rotating rod connected to the second bevel gear can drive the antenna on the hook to rotate. Since each antenna rotates independently and is sprayed in conjunction with the up and down movement of the spray nozzle head, the spraying effect of the antenna can be more uniform. In addition, the antenna rotates axially through the first rotating rod connected to the hook, and the swing amplitude is also smaller, which is less likely to cause collision of the antenna.

[0017] Second, the external control module can be used to control the first drive motor so that the output end of the first drive motor drives the screw to rotate inside the second mounting groove, and the rotation of the screw causes the movable plate connected to the outer thread to move up and down in the spray box. While the antenna is moved back and forth for spraying, the spacing of the moving spraying can also be adjusted conveniently according to the length of the antenna, thereby reducing unnecessary paint waste to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural diagram of the utility model;

[0019] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0020] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;

[0021] Figure 4 It is a schematic diagram of the internal structure of the third installation slot and the fourth installation slot of the utility model.

[0022] Figure markings: 1. Spray box; 2. Visual box door; 3. Collection mechanism; 301. Collection box; 302. Slot; 303. Collection hole; 304. Oblique block; 4. Moving mechanism; 401. First mounting slot; 402. First drive motor; 403. Second mounting slot; 404. Screw; 405. Moving plate; 5. Protective cover; 6. Spray tube head; 7. Slide; 8. Slider; 9. Suspension mechanism; 901. First rotating rod; 902. Hook; 903. First bevel gear; 904. Second rotating rod; 905. Second bevel gear; 906. Third mounting slot; 907. Fourth mounting slot; 908. Second drive motor; 10. Connecting block; 11. Heat dissipation hole. DETAILED DESCRIPTION

[0023] refer to Figures 1 to 4 , the spraying device for processing communication tower accessories described in this embodiment includes: a spray box 1, a visual box door 2 is provided on the front of the spray box 1, a collecting mechanism 3 is provided on the front of the spray box 1, a moving mechanism 4 is provided on the right side of the spray box 1, a spray pipe head 6 is fixedly installed on the outside of the moving mechanism 4, and a hanging mechanism 9 is provided on the inside of the spray box 1; a pipe hole is also provided on the right side of the spray box 1, which can facilitate the external paint conveying equipment to convey the paint to the spray pipe head 6 through the hose for spraying. In addition, the conveying hose on the spray pipe head 6 will have a certain redundant part in the spray box 1, so it also satisfies the spray pipe head 6 to cooperate with the moving mechanism 4 for mobile spraying;

[0024] The suspension mechanism 9 includes a third mounting slot 906 and a fourth mounting slot 907. Both the third mounting slot 906 and the fourth mounting slot 907 are provided at the upper end of the spray box body 1. The inner side of the third mounting slot 906 is rotatably connected to the second rotating rod 904. The outer side of the second rotating rod 904 is fixedly mounted with a first bevel gear 903. The inner side of the fourth mounting slot 907 is fixedly mounted with a second drive motor 908. One end of the second rotating rod 904 extends into the inner side of the fourth mounting slot 907 and is fixedly mounted with the output end of the second drive motor 908. The inner top of the spray box body 1 is rotatably connected with the first rotating rod 901 at equal intervals. The upper end of the first rotating rod 901 extends into the inner side of the third mounting slot 906 and is fixedly mounted with a second bevel gear 905. The second bevel gear 905 and the third bevel gear are meshedly connected. The first rotating rod 9 01 is fixedly installed with a hook 902 at the lower end of the first rotating rod 901. By hanging multiple antennas on the hook 902 at the lower end of the first rotating rod 901, the output end of the second driving motor 908 in the fourth mounting slot 907 is used to drive the second rotating rod 904 to rotate inside the third mounting slot 906. The rotation of the second rotating rod 904 causes the first bevel gear 903 on the outer side to engage with the second bevel gear 905, and the first rotating rod 901 connected to the second bevel gear 905 can drive the antenna on the hook 902 to rotate. Since each antenna rotates independently and is sprayed in conjunction with the up and down movement of the spray pipe head 6, the spraying effect of the antenna can be more uniform, and the first rotating rod 901 connected to the hook 902 rotates axially, and the swing amplitude is also smaller, which is not easy to cause collision of the antenna;

[0025] The moving mechanism 4 includes a first mounting slot 401 and a second mounting slot 403. The first mounting slot 401 is opened on the outside of the spray box 1, and the second mounting slot 403 is opened on the inside of the spray box 1. The first driving motor 402 is fixedly installed on the inside of the first mounting slot 401, and the inner side of the second mounting slot 403 is rotatably connected with a screw 404. The upper end of the screw 404 extends into the inner side of the first mounting slot 401 and is fixedly installed with the output end of the first driving motor 402. The outer side of the screw 404 is threadedly connected with a moving plate 405, and the spray pipe head 6 is fixedly installed on the outer side of the moving plate 405. During the spraying process, the first driving motor 402 can be controlled by an external control module so that the output end of the first driving motor 402 drives the screw 404 to rotate inside the second mounting slot 403, and the rotation of the screw 404 The movement causes the movable plate 405 connected to the outer thread to move up and down in the spray box 1, and while the antenna is moved back and forth for spraying, the spacing of the moving spraying can be adjusted according to the length of the antenna, thereby reducing unnecessary paint waste to a certain extent; when adjusting according to the antenna length, the control module can be programmed and debugged in advance according to the antenna length, and during the spraying process, the movable plate 405 will move up and down within this stroke range for spraying, so as to achieve a uniform effect on the antenna spraying. The control module can control the stroke of the first drive motor 402 through the encoder. After programming, the total stroke can be adapted according to the length of the antenna. This control method is very common in modern automation and motor control systems, especially in applications that require precise position control or speed control.

[0026] The collecting mechanism 3 includes a slot 302. The front of the spray box 1 is provided with a slot 302. The inner side of the slot 302 is plugged with a collecting box 301. The inner bottom of the spray box 1 is provided with a collecting hole 303. The lower end opening of the collecting hole 303 and the slot 302 are connected to each other. The box opening of the collecting box 301 is located directly below the collecting hole 303. An inclined block 304 is fixedly installed on the inner side of the spray box 1. The lower end of the inclined surface of the inclined block 304 is fixedly connected to the edge of the opening of the collecting hole 303. During the spraying process, dripping and residual material will be generated. The inclined block 304 can be used to block the residual material and enter the collecting box 301 along the collecting hole 303 for collection, which is convenient for subsequent processing.

[0027] refer to Figure 2 and Figure 3, one side of the movable plate 405 is fixedly connected with a connecting block 10, and the connecting block 10 is slidably connected to the inner side of the second mounting groove 403. The movable plate 405 is threadedly connected to the outer side of the screw 404 through the connecting block 10. The movable plate 405 is symmetrically fixedly connected with a slider 8 on one side close to the second mounting groove 403. A slide groove 7 is provided on the inner side of the spray box 1. The slider 8 and the slide groove 7 are slidingly connected. The movable plate 405 is threadedly connected to the screw 404 through the connecting block 10, so that the movable plate 405 can slide vertically at the slide groove 7 through the slider 8, which can ensure the stability of the movable plate 405.

[0028] refer to Figure 1 and Figure 4 A protective cover 5 is fixedly installed on the upper end of the spray box 1, and the protective cover 5 covers the notches of the third mounting slot 906 and the fourth mounting slot 907. A heat dissipation hole 11 is provided on one side of the inner wall of the fourth mounting slot 907. One end of the opening of the heat dissipation hole 11 corresponds to the position of the second drive motor 908. The protective cover 5 covers the notches of the third mounting slot 906 and the fourth mounting slot 907, which can protect the transmission components of the suspension mechanism 9. The heat dissipation hole 11 at the fourth mounting slot 907 can meet the heat dissipation effect of the second drive motor 908; the external control module is also electrically connected to the second drive motor 908 through a wire, which is convenient for its control and use.

[0029] Principle and advantages of use: During use, first, multiple antennas are hung on the hook 902 at the lower end of the first rotating rod 901, and then the output end of the second driving motor 908 in the fourth mounting slot 907 is used to drive the second rotating rod 904 to rotate inside the third mounting slot 906, and the rotation of the second rotating rod 904 causes the first bevel gear 903 on the outside to engage and transmit the second bevel gear 905, and the first rotating rod 901 connected to the second bevel gear 905 can drive the antenna on the hook 902 to rotate, and at the same time, the first driving motor 402 can be controlled by the external control module so that the output end of the first driving motor 402 drives the screw 404 to rotate inside the second mounting slot 403, and the rotation of the screw 404 causes the movable plate 405 with the outer thread connection to move up and down in the spray box 1, which can move the antenna back and forth for spraying, and can also conveniently adjust the spacing of the moving spraying according to the length of the antenna;

[0030] During the spraying process, dripping and residual material may be generated. The oblique block 304 can be used to block the residual material and collect it into the collection box 301 along the collection hole 303 for subsequent processing.

Claims

1. The spraying device used for processing communication tower accessories is characterized by ,include: A spray box (1), wherein a visual box door (2) is provided on the front of the spray box (1), a collecting mechanism (3) is provided on the front of the spray box (1), a moving mechanism (4) is provided on the right side of the spray box (1), a spray pipe head (6) is fixedly installed on the outside of the moving mechanism (4), and a hanging mechanism (9) is provided on the inside of the spray box (1); The suspension mechanism (9) includes a third mounting slot (906) and a fourth mounting slot (907), both of which are located at the upper end of the spray box (1), the inner side of the third mounting slot (906) is rotatably connected to a second rotating rod (904), the outer side of the second rotating rod (904) is fixedly mounted with a first bevel gear (903), the inner side of the fourth mounting slot (907) is fixedly mounted with a second drive motor (908), the second rotating rod One end of (904) extends into the inner side of the fourth installation slot (907) and is fixedly installed at the output end of the second drive motor (908); the inner top of the spray box (1) is rotatably connected with a first rotating rod (901) at equal intervals; the upper end of the first rotating rod (901) extends into the inner side of the third installation slot (906) and is fixedly installed with a second bevel gear (905); the second bevel gear (905) and the third bevel gear are meshedly connected; the lower end of the first rotating rod (901) is fixedly installed with a hook (902).

2. The spraying device for processing communication tower accessories according to claim 1, characterized in that: The moving mechanism (4) comprises a first mounting groove (401) and a second mounting groove (403), wherein the first mounting groove (401) is provided on the outside of the spray box (1), and the second mounting groove (403) is provided on the inside of the spray box (1), a first driving motor (402) is fixedly installed on the inside of the first mounting groove (401), a screw rod (404) is rotatably connected to the inside of the second mounting groove (403), the upper end of the screw rod (404) extends into the inside of the first mounting groove (401) and is fixedly installed at the output end of the first driving motor (402), the outer side of the screw rod (404) is threadedly connected to a moving plate (405), and the spray pipe head (6) is fixedly installed on the outer side of the moving plate (405).

3. The spraying device for processing communication tower accessories according to claim 2, characterized in that: A connecting block (10) is fixedly connected to one side of the movable plate (405), and the connecting block (10) is slidably connected to the inner side of the second mounting groove (403). The movable plate (405) is threadedly connected to the outer side of the screw rod (404) through the connecting block (10).

4. The spraying device for processing communication tower accessories according to claim 2, characterized in that: A slider (8) is symmetrically fixedly connected to one side of the movable plate (405) close to the second mounting groove (403), a slide groove (7) is provided on the inner side of the spray box (1), and the slider (8) and the slide groove (7) are slidably connected.

5. The spraying device for processing communication tower accessories according to claim 1, characterized in that: A protective cover (5) is fixedly mounted on the upper end of the spray box (1), and the protective cover (5) covers the notches of the third installation slot (906) and the fourth installation slot (907).

6. The spraying device for processing communication tower accessories according to claim 1, characterized in that: A heat dissipation hole (11) is provided on one side of the inner wall of the fourth mounting groove (907), and one end of the opening of the heat dissipation hole (11) corresponds to the position of the second drive motor (908).

7. The spraying device for processing communication tower accessories according to claim 1, characterized in that: The collecting mechanism (3) includes a slot (302), the front of the spray box (1) is provided with a slot (302), the inner side of the slot (302) is plugged with a collecting box (301), the inner bottom of the spray box (1) is provided with a collecting hole (303), the lower end opening of the collecting hole (303) and the slot (302) are connected to each other, the box opening of the collecting box (301) is located directly below the collecting hole (303), and an inclined block (304) is fixedly installed on the inner side of the spray box (1), and the lower end of the inclined surface of the inclined block (304) is fixedly connected to the edge of the opening of the collecting hole (303).

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