Screw locking equipment
By introducing detection components and early warning modules into the screw locking equipment, the problem of the screw locking equipment being unable to identify burrs was solved, and precise positioning and high-yield screw locking operations were achieved, thereby improving product quality.
Patent Information
- Application Number
- CN202422646053.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Existing screw locking equipment cannot identify burrs on the parts to be assembled, resulting in inaccurate positioning, affecting the subsequent screw locking process and possibly scratching the fabric, reducing product yield.
A screw locking device is designed, which includes a fixture module, a detection component and a locking module. The detection component detects whether there are burrs on the nozzle of the assembled part and generates a warning signal when burrs are detected. The operator can deal with the burrs in time to ensure the accuracy of screw locking.
It effectively avoids the problems of inaccurate positioning and scratching of fabrics caused by burrs, improves product yield, and ensures the accuracy of the screw locking process and product quality.
Smart Images

Figure CN223338835U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of processing equipment, and in particular to a screw locking device. Background Art
[0002] In the related art, screw locking equipment can lock screws into the holes of the parts to be assembled to form an assembly. However, existing screw locking equipment cannot identify burrs on the parts to be assembled (especially burrs formed at the bottom nozzle of the screwed product), resulting in inaccurate positioning of the parts to be assembled, affecting the subsequent screw locking process. It can also cause the assembled assembly to be easily scratched by the burrs when it is subsequently assembled with other soft components such as fabric, resulting in a low product yield. Utility Model Content
[0003] The embodiment of the present application provides a screw locking device, which can solve the problem in the related art that the screw locking device cannot identify whether there are burrs on the assembled parts, thereby affecting the subsequent screw locking process and resulting in low product yield.
[0004] An embodiment of the present application provides a screw locking device; the screw locking device includes a frame, a jig module, a conveying module and a locking module, the jig module includes a jig and a detection component, the jig is used to carry and fix the part to be assembled, the detection component is arranged on the jig, the conveying module is installed on the frame and connected to the jig, the conveying module is configured to drive the jig to move along a first direction so that the jig switches between a preset loading position and a preset unloading position, when the jig is in the preset loading position, the detection component is configured to detect whether there is a burr at the water outlet of the part to be assembled after the part to be assembled is fixed on the jig, the locking module is installed on the frame, and the locking module is configured to lock the screw in the hole position of the part to be assembled to assemble to form an assembly when the detection component does not detect the presence of a burr at the water outlet of the part to be assembled.
[0005] Based on the screw locking device of the embodiment of the present application, when the jig is in the preset loading position, the operator places the part to be assembled on the jig. After the part to be assembled is fixed by the jig, the detection component detects whether there are burrs at the outlet of the configuration to be assembled. If the detection component does not detect the burr, the locking module will lock the screw into the hole of the part to be assembled to form an assembly. Then the conveying module drives the jig carrying the assembly to move along the first direction to the preset unloading position to perform the unloading operation. By designing the detection component, the detection component can detect the part to be assembled to determine whether there are burrs on the part to be assembled. If the detection component detects burrs, the operator can remove the part to be assembled with burrs from the jig and manually or automatically deburr the removed part to be assembled. Then, the deburred part to be assembled is placed back in the jig. This can effectively reduce or even avoid the possibility of inaccurate positioning of the part to be assembled due to burrs, which affects the subsequent screw locking process, and reduce or even avoid the possibility of burrs scratching the fabric in the subsequent process, which can effectively improve the product yield.
[0006] In some embodiments, the detection component generates a warning signal when it detects a burr at the nozzle of a component to be assembled. The screw fastening device also includes a warning module and a control module; the warning module is configured to issue a warning prompt; the control module is mounted on the frame, electrically connected to the detection component, and configured to control the warning module to issue a warning prompt based on the warning signal.
[0007] Based on the above embodiment, by designing a control module and an early warning module, when the detection component detects the presence of burrs at the water outlet of the part to be assembled, a early warning signal is generated. The control module controls the early warning module to issue an early warning prompt according to the early warning signal. The operator can then remove the part to be assembled with burrs carried on the jig in time according to the early warning prompt, and perform manual or mechanical automatic deburring on the removed part to be assembled, and then place the deburred part to be assembled back into the jig. This can effectively reduce or even avoid the possibility of inaccurate positioning of the part to be assembled due to burrs, thereby affecting the subsequent screw locking process, and reduce or even avoid the possibility of burrs scratching the fabric in the subsequent process, thereby effectively improving the product yield.
[0008] In some embodiments, the jig includes a jig body and a first positioning assembly; the jig body is used to support the part to be assembled and is connected to the conveying module; the first positioning assembly is mounted on the jig body and is used to secure the part to be assembled supported on the jig body to the jig body. The detection assembly includes a first sensor; the first sensor is disposed on the jig body and is electrically connected to the control module, and is used to detect whether there are burrs at the sprue of the part to be assembled after the first positioning assembly secures the part to be assembled to the jig body.
[0009] Based on the above embodiment, a first sensor is designed, which is used to detect whether there are burrs at the water outlet of the part to be assembled after the first positioning component fixes the part to be assembled on the fixture body; if the first sensor detects that there are burrs at the water outlet of the part to be assembled, it generates the above-mentioned warning signal, and the control module controls the warning module to make a warning prompt according to the warning signal. At this time, the operator can remove the part to be assembled with burrs on the fixture body in time according to the warning prompt, and perform manual or mechanical automatic deburring on the removed part to be assembled, and then replace the deburred part to be assembled in the fixture body. This can effectively reduce or even avoid the possibility of inaccurate positioning of the part to be assembled due to burrs, thereby affecting the subsequent screw locking process, and reduce or even avoid the possibility of burrs scratching the fabric in the subsequent process, which can effectively improve the product yield.
[0010] In some embodiments, the first positioning assembly includes a first driving member and a first positioning member; the first driving member is mounted on the fixture body; the first positioning member is mounted on a driving end of the first driving member. The driving end of the first driving member is movable in a second direction to drive the first positioning member to move in the second direction until it abuts against the part to be assembled, thereby securing the part to be assembled to the fixture body; the second direction intersects the first direction.
[0011] Based on the above embodiment, when the jig body is in the above-mentioned preset loading position, the driving end of the first driving member drives the first positioning member to move along the second direction toward the part to be assembled until it is tightly pressed against the part to be assembled, so that the part to be assembled is fixed to the fixture body. Then the first sensor can detect whether there is burr on the water outlet of the part to be assembled. If so, the first sensor generates an early warning signal, and the control module controls the early warning module to issue an early warning prompt according to the early warning signal. The driving end of the first driving member drives the first positioning member to move along the second direction back to the part to be assembled until it is separated from the part to be assembled. At this time, the operator can remove the part to be assembled with burrs carried on the jig body, and perform manual or mechanical automatic deburring on the removed part to be assembled, and then replace the deburred part to be assembled in the jig body. The driving end of the first driving member drives the first positioning member to move along the second direction toward the part to be assembled until it is tightly pressed against the part to be assembled, so that the part to be assembled is fixed to the fixture body again, so that the subsequent locking module can perform a locking operation on the part to be assembled.
[0012] In some embodiments, the detection assembly further includes a second sensor disposed on the jig body and electrically connected to the control module. The second sensor is configured to detect whether the part to be assembled is resting against the jig body, and generates a positioning signal upon detecting that the part to be assembled is resting against the jig body. The control module is electrically connected to the first driving member and is further configured to control the driving end of the first driving member to move in the second direction based on the positioning signal.
[0013] Based on the above embodiment, by designing a second sensor, when the part to be assembled is supported on the jig body, the second sensor generates a positioning signal, and the control module controls the driving end of the first driving member to move in the second direction according to the positioning signal, so as to drive the first positioning member to move along the second direction toward the part to be assembled until it is pressed against the part to be assembled, thereby achieving relative fixation of the position between the part to be assembled and the jig body.
[0014] In some embodiments, the jig further includes a second positioning component, which is mounted on the jig body and is used to press the part to be assembled fixed to the jig body along the first direction; and / or, the jig further includes a third positioning component, which is mounted on the jig body and is used to press the part to be assembled fixed to the jig body along a third direction; the third direction intersects with the first direction.
[0015] Based on the above embodiment, the second positioning assembly is used to press the part to be assembled against the jig body in a first direction, thereby achieving multi-directional fixation of the part to be assembled, which can effectively enhance the stability of the part to be assembled against the jig body. The third positioning assembly is used to press the part to be assembled against the jig body in a third direction, thereby achieving multi-directional fixation of the part to be assembled, which can effectively enhance the stability of the part to be assembled against the jig body.
[0016] In some embodiments, the second positioning assembly includes a second driving member and a second positioning member, the second driving member is mounted on the fixture body, the second positioning member is mounted on the driving end of the second driving member, and the driving end of the second driving member is movable in a first direction to drive the second positioning member to move in the first direction until it is in close contact with the part to be assembled. The third positioning assembly includes a third driving member and a third positioning member, the third driving member is mounted on the fixture body, the third positioning member is mounted on the driving end of the third driving member, and the driving end of the third driving member is movable in a third direction to drive the third positioning member to move in the third direction until it is in close contact with the part to be assembled, wherein the third direction, the second direction, and the first direction intersect with each other.
[0017] Based on the above embodiment, when the jig body is in the above-mentioned preset loading position, the driving end of the second driving member first drives the second positioning member to move along the first direction toward the part to be assembled until it is pressed against the part to be assembled, and the driving end of the first driving member then drives the first positioning member to move along the second direction toward the part to be assembled until it is pressed against the part to be assembled. In this way, the second positioning member cooperates with the first positioning member to achieve multi-directional fixation of the part to be assembled, which can effectively enhance the connection stability between the part to be assembled and the jig body. When the jig body is in the above-mentioned preset loading position, the driving end of the third driving member first drives the third positioning member to move along the third direction toward the part to be assembled until it is pressed against the part to be assembled, and the driving end of the first driving member then drives the first positioning member to move along the second direction toward the part to be assembled until it is pressed against the part to be assembled. In this way, the third positioning member cooperates with the first positioning member to achieve multi-directional fixation of the part to be assembled, which can effectively enhance the connection stability between the part to be assembled and the jig body.
[0018] In some embodiments, the locking module includes a feeding component, an adsorption component and a locking component. The feeding component is installed on the frame, and the feeding component is used to move the screws to a preset assembly position. The adsorption component is installed on the frame, and the adsorption component is used to adsorb the screws from the preset assembly position. The locking component is installed on the adsorption component, and the locking component is used to lock the screws into the holes of the parts to be assembled to form an assembly.
[0019] Based on the above embodiment, the feeding component moves the screw to the preset assembly position, the adsorption component is used to absorb the screw, and the locking component is used to lock the screw in the hole of the part to be assembled, thereby completing the assembly of the assembly.
[0020] In some embodiments, the screw fastening device further includes a blanking module mounted on the frame, and the blanking module is configured to move the assembly to a designated area when the jig is in a preset blanking position.
[0021] Based on the above embodiment, by designing a blanking module, after the assembly is completed, the assembly can be moved to a designated area through the blanking module, thereby realizing automated blanking and effectively reducing labor input.
[0022] In some embodiments, the unloading module includes a conveying component and a clamping component. The conveying component is installed on the frame, and the clamping component is installed on the driving end of the conveying component. The clamping component is used to clamp and fix the assembly. The driving end of the conveying component is used to move along a preset trajectory when the jig is in a preset unloading position so that the clamping component clamps and fixes the assembly, and moves the assembly to a designated area along the preset trajectory.
[0023] Based on the above embodiment, after the assembly is completed, the driving end of the conveying component moves along the preset trajectory to enable the clamping component to clamp and fix the assembly, and moves along the preset trajectory to move the assembly to the designated area, thereby completing the unloading operation of the assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0025] Figure 1 This is a schematic structural diagram of a screw locking device in one embodiment of the present application;
[0026] Figure 2 This is a structural diagram of a nozzle of a to-be-assembled accessory in an embodiment of the present application when there are no burrs;
[0027] Figure 3 This is a structural diagram of a fitting to be assembled in an embodiment of the present application when burrs exist on the nozzle;
[0028] Figure 4 This is a schematic structural diagram of a part to be assembled being fixed on a jig in one embodiment of the present application;
[0029] Figure 5 This is a schematic structural diagram of a fixture in one embodiment of the present application;
[0030] Figure 6 for Figure 5 Schematic diagram of the enlarged structure at A in the middle;
[0031] Figure 7 This is a schematic cross-sectional view of a component to be assembled being fixed on a jig in one embodiment of the present application;
[0032] Figure 8 for Figure 7 Schematic diagram of the enlarged structure at B in the middle;
[0033] Figure 9 This is a structural diagram of a locking module in one embodiment of the present application;
[0034] Figure 10 This is a partial structural diagram of a locking module in one embodiment of the present application;
[0035] Figure 11 This is a structural schematic diagram of a material dividing member in an embodiment of the present application when it is in a preset assembly position;
[0036] Figure 12 Schematic diagram of the cross-sectional structure of a nozzle in one embodiment of the present application;
[0037] Figure 13 This is a structural diagram of a blanking module in one embodiment of the present application.
[0038] Figure numerals: 1, screw locking device; 10, frame; 11, workbench; 20, fixture module; 21, fixture; 211, fixture body; 212, first positioning assembly; 2121, first driving member; 2122, first positioning member; 213, second positioning assembly; 2131, second driving member; 2132, second positioning member; 214, third positioning assembly; 2141, third driving member; 2142, third positioning member; 215, support; 215a, abutting surface; 215b, mounting hole; 22, detection assembly; 221, first sensor; 222, second sensor; 30, conveying module; 31, second conveying track; 40, locking module; 41, feeding assembly; 4 11. Feeder; 412. Material dividing member; 413. Fourth driving member; 42. Adsorption component; 421. Bracket; 422. Batch nozzle; 423. First connecting member; 424. Fifth driving member; 43. Locking component; 431. Locking motor; 432. Second connecting member; 433. Batch rod; 434. Lifting cylinder; 50. Unloading module; 51. Conveying component; 511. First conveying track; 512. Sixth driving member; 513. Seventh driving member; 514. Third connecting member; 52. Clamping component; 521. Clamping cylinder; 522. Grabbing; 2. Parts to be assembled; 2a. Water nozzle; 2b. Burr; OO', first direction; PP', second direction; QQ', third direction. DETAILED DESCRIPTION
[0039] In order to make the purpose, technical solutions and advantages of this application more clearly understood, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.
[0040] Please refer to Figure 1-Figure 4 As shown, the present application proposes a screw locking device 1, which can effectively detect burrs 2b on the part to be assembled 2, can achieve accurate positioning of the part to be assembled 2 and can effectively improve product yield.
[0041] The screw locking device 1 includes a frame 10, a jig module 20, a conveying module 30 and a locking module 40. The jig module 20 includes a jig 21 and a detection component 22; the jig 21 is used to carry and fix the part to be assembled 2; the detection component 22 is arranged on the jig 21. The conveying module 30 is installed on the frame 10 and connected to the jig 21. The conveying module 30 is configured to drive the jig 21 to move along the first direction OO' so that the jig 21 switches between a preset loading position and a preset unloading position; when the jig 21 is in the preset loading position, the detection component 22 is configured to detect whether there is a burr 2b at the sprue 2a of the part to be assembled 2 after the part to be assembled 2 is fixed to the jig 21. The locking module 40 is installed on the frame 10. The locking module 40 is configured to lock the screw into the hole of the part to be assembled 2 to assemble to form an assembly when the detection component 22 does not detect the presence of a burr 2b at the sprue 2a of the part to be assembled 2.
[0042] The following combination Figures 1-13 The specific structure of the screw locking device 1 is introduced in detail.
[0043] like Figure 1-Figure 4 As shown, the screw fastening device 1 includes a frame 10 , a fixture module 20 , a conveying module 30 and a fastening module 40 .
[0044] The frame 10 serves as the main body of the screw fastening device 1. The specific structure of the frame 10 is not limited here, and designers can design it based on actual needs. For example, the frame 10 includes a workbench 11 and a cover. The fixture module 20, conveying module 30, and fastening module 40 are all mounted on the workbench 11. The cover is connected to the workbench 11 and covers the workbench 11 surface. The cover can be a semi-enclosed structure with an opening on one side, or a fully enclosed structure with a door on one side.
[0045] The fixture module 20 serves as a supporting mechanism for the screw fastening device 1 . The fixture module 20 includes a fixture 21 and a detection component 22 .
[0046] The jig 21, as a fixture in the jig module 20, is used to support and secure the component 2 to be assembled. This means that the jig 21 not only supports the component 2 to be assembled but also positions the component 2 to be assembled. The specific structure of the jig 21 will be described in detail below. The component 2 to be assembled can include, but is not limited to, the base of a stroller.
[0047] Detection assembly 22, as the detection structure of jig module 20, is used to detect the presence of burrs 2b at the sprue 2a of the component 2 to be assembled. The specific form of detection assembly 22 will be described in detail below. The sprue 2a, also known as the "injection port," is the interface through which the injection molding machine injects the melt of plastic pellets into the mold during the production of a plastic product. It is understood that if an excessive amount of melt is injected, burrs 2b, such as protrusions, can easily form at the sprue 2a after the melt in the mold cools and forms.
[0048] like Figure 1-Figure 4 As shown, the detection component 22 is disposed on the fixture 21. The specific connection method between the detection component 22 and the fixture 21 is not limited here, and designers can reasonably design it according to actual needs. For example, the detection component 22 can be, but is not limited to, detachably connected to the fixture 21 by at least one of screw connection, clip connection, or plug connection. For another example, the detection component 22 can also be, but is not limited to, non-detachably connected to the fixture 21 by gluing.
[0049] The conveying module 30 serves as a transmission mechanism of the screw fastening device 1 . The specific structure of the conveying module 30 will be described in detail below.
[0050] The conveyor module 30 is mounted on the frame 10. The specific connection method between the conveyor module 30 and the frame 10 is not limited here, and designers can reasonably design it according to actual needs. For example, the conveyor module 30 can be, but is not limited to, detachably connected to the frame 10 by at least one of screwing, snapping, or plugging. For another example, the conveyor module 30 can also be, but is not limited to, non-detachably connected to the frame 10 by welding or riveting.
[0051] The conveying module 30 is connected to the jig 21, which is mounted on the driving end of the conveying module 30. The specific connection method between the jig 21 and the driving end of the conveying module 30 is not limited here, and designers can reasonably design it according to actual needs. For example, the jig 21 can be, but is not limited to, a detachable connection to the driving end of the conveying module 30 through at least one of a screw connection, a snap connection, or a plug-in connection. For another example, the jig 21 can also be, but is not limited to, a non-detachable connection to the driving end of the conveying module 30 through welding or riveting.
[0052] The conveying module 30 is configured to drive the jig 21 to move along the first direction OO' so that the jig 21 switches between a preset loading position and a preset unloading position. The "preset loading position" is the position of the jig 21 when the operator places the part 2 to be assembled into the jig 21 (e.g., Figure 1The “preset blanking position” is the position of the fixture 21 when the blanking module 50 (described below) performs blanking operations on the assembly of screws and assembly parts.
[0053] When the jig 21 is in the preset loading position, the inspection assembly 22 is configured to inspect the sprue 2a of the component 2 for burrs 2b after the component 2 is secured to the jig 21. It should be noted that when the component 2 is supported on the jig 21 and not secured to the jig 21, the inspection assembly 22 will not inspect the sprue 2a of the component 2.
[0054] The locking module 40 serves as a locking mechanism of the screw locking device 1 for locking the screw in the hole of the component 2 to be assembled. The specific structure of the locking module 40 will be described in detail below.
[0055] The locking module 40 is mounted on the frame 10. The specific connection method between the locking module 40 and the frame 10 is not limited herein, and designers may reasonably design it based on actual needs. For example, the locking module 40 may be, but is not limited to, detachably connected to the frame 10 via at least one of screwing, snapping, or plugging. For another example, the locking module 40 may be, but is not limited to, permanently connected to the frame 10 via welding or riveting.
[0056] The locking module 40 is configured to lock the screws into the holes of the component 2 to be assembled to form the assembly when the detection assembly 22 does not detect the presence of burrs 2b at the nozzle 2a of the component 2 to be assembled. After the locking module 40 locks the screws into the holes of the component 2 to form the assembly, the conveying mechanism drives the jig 21 in the first direction OO' to move the jig 21 to a preset unloading position so that the unloading module 50 can perform the unloading operation. After the unloading module 50 removes the assembly from the jig 21, the conveying module 30 drives the jig 21 in the first direction OO' to move the jig 21 to the preset loading position.
[0057] Based on the screw locking device 1 in the embodiment of the present application, when the jig 21 is in the preset loading position, the operator places the part to be assembled 2 on the jig 21. After the part to be assembled 2 is fixed by the jig 21, the detection component 22 detects whether there is a burr 2b at the sprue 2a to be assembled. If the detection component 22 does not detect the burr 2b, the locking module 40 locks the screw in the hole of the part to be assembled 2 to form an assembly. Then the conveying module 30 drives the jig 21 carrying the assembly to move along the first direction OO' to the preset unloading position to perform the unloading operation. By designing the detection component 22, the detection component 22 can detect the part to be assembled 2 to determine whether there is a burr 2b on the part to be assembled 2. If the detection component 22 detects the burr 2b, the operator can remove the part to be assembled 2 with the burr 2b from the jig 21, and manually or mechanically remove the burrs 2b on the removed part to be assembled 2, and then replace the part to be assembled 2 with the burrs 2b removed into the jig 21. This can effectively reduce or even avoid the possibility of inaccurate positioning of the part to be assembled 2 due to the burr 2b, thereby affecting the subsequent screw locking process, and reduce or even avoid the possibility of the burr 2b scratching the fabric in the subsequent process, thereby effectively improving the product yield.
[0058] like Figure 1-Figure 4 As shown, the detection assembly 22 generates a warning signal when it detects a burr 2b at the nozzle 2a of the assembly 2. The screw fastening device 1 also includes a warning module (not shown) and a control module (not shown). The warning module is configured to issue a warning prompt. The control module is mounted on the frame 10 and is electrically connected to the detection assembly 22. The control module is configured to control the warning module to issue a warning prompt based on the warning signal.
[0059] The control module serves as the control center of the screw fastening device 1 , and the control module may include, but is not limited to, an MCU (Microcontroller Unit). The control module may be, but is not limited to, electrically connected to the detection component 22 via a wire.
[0060] The warning module serves as an alarm mechanism for the screw fastening device 1. The warning module is used to issue a warning prompt, which allows the operator to promptly remove the assembly component 2 with burrs 2b from the fixture 21. The warning prompt can be, but is not limited to, a voice prompt, a light prompt, a text prompt, etc. It can be understood that, for warning prompts in different forms, the specific forms of expression of the corresponding warning modules are also different; for example, when the warning prompt is a voice prompt, the warning module may but is not limited to including a buzzer, and when the detection component 22 detects that there is a burr 2b at the water outlet 2a of the part to be assembled 2, a warning signal is generated, and the control module controls the buzzer to sound according to the warning signal; for another example, when the warning prompt is a light prompt, the warning module may but is not limited to including an indicator light, and when the detection component 22 detects that there is a burr 2b at the water outlet 2a of the part to be assembled 2, a warning signal is generated, and the control module controls the indicator light to flash according to the warning signal; for another example, when the warning prompt is a text prompt, the warning module may but is not limited to including a display, and when the detection component 22 detects that there is a burr 2b at the water outlet 2a of the part to be assembled 2, a warning signal is generated, and the control module controls the display to display a warning slogan such as "Attention, unqualified" according to the warning signal.
[0061] The warning module can be installed on the rack 10, in which case the warning module can be but is not limited to being electrically connected to the control module via wires; the warning module can also be used alone, in which case the warning module can be but is not limited to being connected to the control module via Bluetooth communication.
[0062] By designing a control module and an early warning module, when the detection component 22 detects the presence of a burr 2b at the water outlet 2a of the part to be assembled 2, an early warning signal is generated. The control module controls the early warning module to issue an early warning prompt based on the early warning signal. The operator can then promptly remove the part to be assembled 2 with the burr 2b carried on the jig 21 according to the early warning prompt, and perform manual or mechanical automatic deburring 2b on the removed part to be assembled 2, and then replace the part to be assembled 2 with the burr 2b removed in the jig 21. This can effectively improve the accuracy of subsequent screw locking, and at the same time effectively reduce or even avoid the possibility of the burr 2b scratching the fabric in subsequent processes, thereby effectively improving the product yield.
[0063] like Figure 5-Figure 8As shown, the jig 21 includes a jig body 211 and a first positioning assembly 212; the jig body 211 is used to carry the part to be assembled 2 and is connected to the conveying module 30; the first positioning assembly 212 is installed on the jig body 211 and is used to fix the part to be assembled 2 carried by the jig body 211 to the jig body 211. The detection assembly 22 includes a first sensor 221; the first sensor 221 is disposed on the jig body 211 and is electrically connected to the control module. The first sensor 221 is used to detect whether there is a burr 2b at the sprue 2a of the part to be assembled 2 after the first positioning assembly 212 fixes the part to be assembled 2 to the jig body 211.
[0064] Among them, the fixture body 211 serves as a carrier of the fixture 21 for carrying the part to be assembled 2; the specific structure of the fixture body 211 is not limited here, and designers can make reasonable designs according to actual needs; for example, the fixture body 211 can be but is not limited to a plate structure or a frame structure.
[0065] The first positioning component 212, as a fixing component of the jig 21, is used to fix the part to be assembled 2 to the jig body 211, so as to achieve relative fixation of the position between the part to be assembled 2 and the jig body 211. The specific structure of the first positioning component 212 is not limited here, and designers can reasonably design it according to actual needs; for example, when the first positioning component 212 manually fixes the part to be assembled 2 to the jig body 211, the first positioning component 212 can, but is not limited to, include a pressure block provided on the jig body 211, and the operator manually adjusts the pressure block so that the pressure block is pressed against the part to be assembled 2, thereby achieving relative fixation of the position between the part to be assembled 2 and the jig body 211.
[0066] The first sensor 221 can be but is not limited to a pressure sensor. In this case, the pressure can be detected to determine whether there is a burr 2b at the sprue 2a of the part to be assembled 2; if the pressure value detected by the first sensor 221 is zero or small (caused by the processing error of the part to be assembled 2), it means that there is no burr 2b at the sprue 2a of the part to be assembled 2; conversely, if the pressure value detected by the first sensor 221 is large, it means that there is a burr 2b at the sprue 2a of the part to be assembled 2. For another example, the first sensor 221 may also be but is not limited to being a distance sensor. In this case, it can be determined whether there is a burr 2b at the sprue 2a of the part to be assembled 2 by sensing the distance between the sprue 2a of the part to be assembled 2 and the first sensor 221; if the first sensor 221 senses that the distance between the sprue 2a of the part to be assembled 2 and the first sensor 221 is zero or relatively close (caused by the processing error of the part to be assembled 2), it indicates that there is a burr 2b at the sprue 2a of the part to be assembled 2; conversely, if the first sensor 221 senses that the distance between the sprue 2a of the part to be assembled 2 and the first sensor 221 is relatively far, it indicates that there is no burr 2b at the sprue 2a of the part to be assembled 2.
[0067] The specific connection method between the first sensor 221 and the fixture body 211 is not limited here, and designers can make reasonable designs according to actual needs; for example, the first sensor 221 can be, but is not limited to, detachably connected to the fixture body 211 by at least one of screw connection, clip connection, or plug-in connection; for another example, the first sensor 221 can also be, but is not limited to, non-detachably connected to the fixture body 211 by gluing.
[0068] By designing the first sensor 221, the first sensor 221 is used to detect whether there is a burr 2b at the water outlet 2a of the part to be assembled 2 after the first positioning component 212 fixes the part to be assembled 2 to the jig body 211; if the first sensor 221 detects that there is a burr 2b at the water outlet 2a of the part to be assembled 2, the above-mentioned warning signal is generated, and the control module controls the warning module to make a warning prompt according to the warning signal. At this time, the operator can remove the part to be assembled 2 with the burr 2b carried on the jig body 211 in time according to the warning prompt, and perform manual or mechanical automatic deburring 2b on the removed part to be assembled 2, and then replace the part to be assembled 2 with the burr 2b removed into the jig body 211. This can effectively reduce or even avoid the possibility of inaccurate positioning of the part to be assembled 2 due to the burr 2b, thereby affecting the subsequent screw locking process, and reduce or even avoid the possibility of the burr 2b scratching the fabric in the subsequent process, thereby effectively improving the product yield.
[0069] Specifically, the jig 21 also includes a support 215, which is fixedly connected to the jig body 211 by means of screws. The support 215 has an inclined abutment surface 215a, which is provided with a mounting hole 215b. The first sensor 221 is disposed within the mounting hole 215b (and the sensing surface of the first sensor 221 is parallel to or coplanar with the abutment surface 215a). When the component 2 to be assembled is supported and fixed to the jig body 211, the plane of the nozzle 2a of the component 2 to be assembled abuts the abutment surface 215a.
[0070] like Figure 5-Figure 6 As shown, the first positioning assembly 212 includes a first driving member 2121 and a first positioning member 2122. The first driving member 2121 is mounted on the fixture body 211, and the first positioning member 2122 is mounted on the driving end of the first driving member 2121. The driving end of the first driving member 2121 can move in a second direction PP' to drive the first positioning member 2122 to move in the second direction PP' until it contacts the part to be assembled 2, thereby fixing the part to be assembled 2 to the fixture body 211. The second direction PP' intersects with the first direction OO'.
[0071] The first drive member 2121 serves as the power source for the first positioning assembly 212, driving the first positioning member 2122 to move in the second direction PP'. The specific form of the first drive member 2121 is not limited here, and designers can reasonably design it according to actual needs. For example, the first drive member 2121 can include a cylinder or a linear motor. The specific connection method between the first drive member 2121 and the fixture body 211 is not limited here, and designers can reasonably design it according to actual needs. For example, the first drive member 2121 can be, but is not limited to, fixedly connected to the fixture body 211 by screws.
[0072] The first positioning member 2122 is used as a fixing member of the first positioning assembly 212 to fix the assembly part 2 to the fixture body 211; the first positioning member 2122 can be, but is not limited to, a positioning pressure rod or a positioning pressure block. The specific connection method between the first positioning member 2122 and the driving end of the first driving member 2121 is not limited here, and designers can make reasonable designs according to actual needs; for example, when the first driving member 2121 includes a cylinder, the telescopic rod of the cylinder is connected to the first positioning member 2122 as the driving end, and the first positioning member 2122 can be, but is not limited to, being fixedly connected to the telescopic rod of the cylinder by at least one of screw connection, snap connection, or plug-in connection; for another example, when the first driving member 2121 includes a linear motor, the mover of the linear motor is connected to the first positioning member 2122 as the driving end, and the first positioning member 2122 can be, but is not limited to, being fixedly connected to the mover of the linear motor by at least one of screw connection, snap connection, or plug-in connection.
[0073] When the fixture body 211 is in the above-mentioned preset loading position, the driving end of the first driving member 2121 drives the first positioning member 2122 to move along the second direction PP' toward the part to be assembled 2 until it is close to the part to be assembled 2, so that the part to be assembled 2 is fixed to the fixture body. Then the first sensor 221 can detect whether there is a burr 2b at the water outlet 2a of the part to be assembled 2. If there is, the first sensor 221 generates an early warning signal, and the control module controls the early warning module to issue an early warning prompt according to the early warning signal. The driving end of the first driving member 2121 drives the first positioning member 2122 along the second direction PP' back to the part to be assembled 2 Move until it is separated from the part to be assembled 2. At this time, the operator can take out the part to be assembled 2 with burrs 2b carried on the fixture body 211, and manually or automatically remove the burrs 2b on the removed part to be assembled 2. Then, the part to be assembled 2 with the burrs 2b removed is placed back into the fixture body 211. The driving end of the first driving member 2121 drives the first positioning member 2122 to move along the second direction PP' toward the part to be assembled 2 until it is tightly pressed against the part to be assembled 2, so that the part to be assembled 2 is re-fixed on the fixture body, so that the subsequent locking module 40 can perform a locking operation on the part to be assembled 2.
[0074] like Figure 4-Figure 5 As shown, the detection assembly 22 further includes a second sensor 222; the second sensor 222 is disposed on the jig body 211 and electrically connected to the control module. The second sensor 222 is used to detect whether the part 2 to be assembled is resting on the jig body 211. The second sensor 222 generates a positioning signal when the second sensor 222 detects that the part 2 to be assembled is resting on the jig body 211. The control module is electrically connected to the first driving member 2121 and is further configured to control the driving end of the first driving member 2121 to move in the second direction PP' based on the positioning signal.
[0075] Among them, the second sensor 222 can be but is not limited to a color sensor. In this case, it can be determined whether the jig body 211 supports the part 2 to be assembled by detecting the color in the jig body 211; for example, the second sensor 222 can also be but is not limited to a distance sensor. In this case, it can be determined whether the jig body 211 supports the part 2 to be assembled by sensing the distance between the position for placing the part 2 to be assembled in the jig body 211 and the distance sensor.
[0076] The specific connection method between the second sensor 222 and the jig body 211 is not limited here, and designers can make reasonable designs based on actual needs; for example, the second sensor 222 can be, but is not limited to, detachably connected to the jig body 211 by at least one of screw connection, snap connection, or plug-in connection; for another example, the second sensor 222 can also be, but is not limited to, non-detachably connected to the jig body 211 by gluing. In the embodiment of the present application, the number of second sensors 222 is two; one second sensor 222 is used to detect whether the head of the part to be assembled 2 is resting on the jig body 211, and the other second sensor 222 is used to detect whether the tail of the part to be assembled 2 is resting on the jig body 211. When and only when both sensors generate the above-mentioned positioning signal, it can be determined that the part to be assembled 2 as a whole is resting on the jig body 211, which can effectively improve the detection accuracy of the second sensor 222.
[0077] By designing the second sensor 222, when the part to be assembled 2 is supported on the jig body 211, the second sensor 222 generates a positioning signal. The control module controls the driving end of the first driving member 2121 to move along the second direction PP' according to the positioning signal, so as to drive the first positioning member 2122 to move along the second direction PP' toward the part to be assembled 2 until it is pressed against the part to be assembled 2, thereby achieving relative fixation of the position between the part to be assembled 2 and the jig body 211.
[0078] Specifically, the first driving member 2121 includes a first cylinder, and the first positioning member 2122 includes a positioning rod; the telescopic rod of the first cylinder is connected to the positioning rod as the driving end of the first driving member 2121, and the telescopic rod of the first cylinder performs telescopic movement along the second direction PP' to drive the positioning rod to move along the second direction PP' toward the part to be assembled 2 until it is pressed against the part to be assembled 2, thereby achieving relative fixation of the position between the part to be assembled 2 and the fixture body 211.
[0079] like Figure 4-Figure 5 As shown, in order to enhance the stability of the part to be assembled 2 against the jig body 211 , other structural designs of the jig 21 may include, but are not limited to, one or more of the following embodiments.
[0080] In the first embodiment, the jig 21 further includes a second positioning assembly 213; the second positioning assembly 213 is mounted on the jig body 211 and is used to press the part 2 to be assembled, which is fixed to the jig body 211, along the first direction OO'. The second positioning assembly 213 is used to press the part 2 to be assembled, which is supported against the jig body 211, along the first direction OO', thereby achieving multi-directional fixation of the part 2 to be assembled, thereby effectively enhancing the stability of the part 2 to be assembled, which is supported against the jig body 211.
[0081] Specifically, the second positioning assembly 213 includes a second driving member 2131 and a second positioning member 2132. The second driving member 2131 is mounted on the fixture body 211. The second positioning member 2132 is mounted on the driving end of the second driving member 2131. The driving end of the second driving member 2131 can move in the first direction OO' to drive the second positioning member 2132 to move in the first direction OO' until it contacts the component 2 to be assembled.
[0082] The second drive member 2131 serves as the power source of the second positioning assembly 213, and is used to drive the second positioning member 2132 to move along the first direction OO'. The specific form of the second drive member 2131 is not limited here, and designers can reasonably design it according to actual needs. For example, the second drive member 2131 can include a cylinder or a linear motor. The specific connection method between the second drive member 2131 and the fixture body 211 is not limited here, and designers can reasonably design it according to actual needs. For example, the second drive member 2131 can be, but is not limited to, fixedly connected to the fixture body 211 by means of locking screws.
[0083] The second positioning member 2132 is used as an auxiliary positioning member of the second positioning assembly 213 to assist in cooperating with the first positioning member 2122 to more stably fix the assembly part 2 to be assembled to the fixture body 211; the second positioning member 2132 can be, but is not limited to, a positioning pressure plate or a positioning pressure block. The specific connection method between the second positioning member 2132 and the driving end of the second driving member 2131 is not limited here, and designers can make reasonable designs based on actual needs; for example, when the second driving member 2131 includes a cylinder, the telescopic rod of the cylinder is connected to the second positioning member 2132 as the driving end, and the second positioning member 2132 can be, but is not limited to, fixedly connected to the telescopic rod of the cylinder by at least one of screw connection, snap connection, or plug-in connection; for another example, when the second driving member 2131 includes a linear motor, the mover of the linear motor is connected to the second positioning member 2132 as the driving end, and the second positioning member 2132 can be, but is not limited to, fixedly connected to the mover of the linear motor by at least one of screw connection, snap connection, or plug-in connection.
[0084] When the jig body 211 is in the above-mentioned preset loading position, the driving end of the second driving member 2131 first drives the second positioning member 2132 to move along the first direction OO' toward the part to be assembled 2 until it is tightly pressed against the part to be assembled 2, and the driving end of the first driving member 2121 then drives the first positioning member 2122 to move along the second direction PP' toward the part to be assembled 2 until it is tightly pressed against the part to be assembled 2. In this way, the second positioning member 2132 cooperates with the first positioning member 2122 to realize multi-directional fixation of the part to be assembled 2, which can effectively enhance the connection stability between the part to be assembled 2 and the jig body 211.
[0085] More specifically, the second driving member 2131 includes a second cylinder, and the second positioning member 2132 includes a first positioning plate; the telescopic rod of the second cylinder serves as the driving end of the second driving member 2131 and is connected to the first positioning plate, and the telescopic rod of the second cylinder performs telescopic movement along the first direction OO' to drive the first positioning plate to move along the first direction OO' toward the part to be assembled 2 until it is pressed against the part to be assembled 2.
[0086] In the second embodiment, the jig 21 further includes a third positioning assembly 214 mounted on the jig body 211 and configured to press the part 2 to be assembled, which is secured to the jig body 211, along a third direction QQ' intersecting the first direction OO'. The third positioning assembly 214 is configured to press the part 2 to be assembled, which is supported against the jig body 211, along the third direction QQ', thereby achieving multi-directional fixation of the part 2 to be assembled, thereby effectively enhancing the stability of the part 2 to be assembled against the jig body 211.
[0087] Specifically, the third positioning assembly 214 includes a third driving member 2141 and a third positioning member 2142. The third driving member 2141 is mounted on the fixture body 211, and the third positioning member 2142 is mounted on the driving end of the third driving member 2141. The driving end of the third driving member 2141 can move along the third direction QQ' to drive the third positioning member 2142 along the third direction QQ' until it abuts against the assembly component 2. The third direction QQ', the second direction PP', and the first direction OO' intersect with each other.
[0088] The third drive member 2141 serves as the power source of the third positioning assembly 214, and is used to drive the third positioning member 2142 to move along the third direction QQ'. The specific form of the third drive member 2141 is not limited here, and designers can reasonably design it according to actual needs. For example, the third drive member 2141 can include a cylinder or a linear motor. The specific connection method between the third drive member 2141 and the fixture body 211 is not limited here, and designers can reasonably design it according to actual needs. For example, the third drive member 2141 can be, but is not limited to, fixedly connected to the fixture body 211 by screws.
[0089] The third positioning member 2142 is used as an auxiliary positioning member of the third positioning assembly 214 to assist in cooperating with the first positioning member 2122 to more stably fix the assembly 2 to be assembled to the fixture body 211; the third positioning member 2142 can be, but is not limited to, a positioning pressure plate or a positioning pressure block. The specific connection method between the third positioning member 2142 and the driving end of the third driving member 2141 is not limited here, and designers can make reasonable designs based on actual needs; for example, when the third driving member 2141 includes a cylinder, the telescopic rod of the cylinder is connected to the third positioning member 2142 as the driving end, and the third positioning member 2142 can be, but is not limited to, fixedly connected to the telescopic rod of the cylinder by at least one of screw connection, snap connection, or plug-in connection; for another example, when the third driving member 2141 includes a linear motor, the mover of the linear motor is connected to the third positioning member 2142 as the driving end, and the third positioning member 2142 can be, but is not limited to, fixedly connected to the mover of the linear motor by at least one of screw connection, snap connection, or plug-in connection.
[0090] When the jig body 211 is in the above-mentioned preset loading position, the driving end of the third driving member 2141 first drives the third positioning member 2142 to move along the third direction QQ' toward the part to be assembled 2 until it is tightly pressed against the part to be assembled 2, and the driving end of the first driving member 2121 then drives the first positioning member 2122 to move along the second direction PP' toward the part to be assembled 2 until it is tightly pressed against the part to be assembled 2. In this way, the third positioning member 2142 cooperates with the first positioning member 2122 to realize multi-directional fixation of the part to be assembled 2, which can effectively enhance the connection stability between the part to be assembled 2 and the jig body 211.
[0091] More specifically, the third driving member 2141 includes a third cylinder, and the third positioning member 2142 includes a second positioning plate; the telescopic rod of the third cylinder serves as the driving end of the third driving member 2141 and is connected to the second positioning plate, and the telescopic rod of the third cylinder performs telescopic movement along the third direction QQ' to drive the second positioning plate to move along the third direction QQ' toward the component to be assembled 2 until it is pressed against the component to be assembled 2.
[0092] It should be noted that the above-mentioned second driving member 2131 and the third driving member 2141 can be electrically connected to the above-mentioned control module. At this time, when the second sensor 222 detects that the part to be assembled 2 is supported on the fixture body 211 and generates the above-mentioned positioning signal, the control module first controls the driving end of the second driving member 2131 to move along the first direction OO' and the driving end of the third driving member 2141 to move along the third direction QQ' according to the positioning signal, and then controls the driving end of the first driving member 2121 to move along the second direction PP'.
[0093] like Figure 1 、 Figures 9-12As shown, the locking module 40 includes a feeding component 41, an adsorption component 42 and a locking component 43. The feeding component 41 is installed on the frame 10, and the feeding component 41 is used to move the screws to the preset assembly position. The adsorption component 42 is installed on the frame 10, and the adsorption component 42 is used to adsorb the screws from the preset assembly position. The locking component 43 is installed on the adsorption component 42, and the locking component 43 is used to lock the screws into the holes of the parts to be assembled 2 to assemble to form an assembly. In this design, the feeding component 41 moves the screws to the preset assembly position, the adsorption component 42 is used to absorb the screws, and the locking component 43 is used to lock the screws into the holes of the parts to be assembled 2, thereby completing the assembly of the assembly.
[0094] The feeding assembly 41 includes a feeder 411, a feeder member 412, and a fourth drive member 413. The feeder 411 is mounted on the frame 10 and is used to store screws. The feeder member 412 is located on the discharge side of the feeder 411, and its feeder trough is aligned with the discharge port of the feeder 411. The fourth drive member 413 is mounted on the frame 10, and its driving end is connected to the feeder member 412. The driving end of the fourth drive member 413 moves to move the feeder member 412 to a predetermined assembly position. Specifically, the fourth drive member 413 includes a fourth cylinder, and its telescopic rod serves as the driving end of the fourth drive member 413 and is fixedly connected to the feeder member 412.
[0095] The adsorption assembly 42 includes a bracket 421, a nozzle 422, a first connector 423, and a fifth drive member 424. The bracket 421 is mounted on the frame 10; the nozzle 422 is used to communicate with an external vacuum pipeline and is slidably connected to the bracket 421 via the first connector 423. The fifth drive member 424 is mounted on the bracket 421, and the driving end of the fifth drive member 424 is connected to the first connector 423. The driving end of the fifth drive member 424 moves in the second direction PP' to drive the nozzle 422 to move in the second direction PP'. Specifically, the fifth drive member 424 includes a fifth cylinder, the telescopic rod of the fifth cylinder serving as the driving end of the fifth drive member 424 is fixedly connected to the first connector 423, and the telescopic rod of the fifth cylinder telescopically moves in the second direction PP'.
[0096] The locking assembly 43 includes a locking motor 431, a second connecting member 432, a screw rod 433, and a lifting cylinder 434. The locking motor 431 is connected to the bracket 421 via the second connecting member 432; the screw rod 433 is fixedly connected to the rotating shaft of the locking motor 431, and the screw rod 433 extends into the screw nozzle 422 and seals with the inner side of the screw nozzle 422; the lifting cylinder 434 is mounted on the bracket 421, and the telescopic rod of the lifting cylinder 434 is fixedly connected to the second connecting member 432.
[0097] The screw falls from the discharge port of the feed pipe of the feeder 411 into the dividing trough of the dividing piece 412, and the telescopic rod of the fourth cylinder extends along the third direction QQ' to move the dividing piece 412 to the preset assembly position directly below the batch nozzle 422. The telescopic rod of the fifth cylinder moves downward along the second direction PP' to make the batch nozzle 422 contact with the screw in the dividing trough, and the vacuum is turned on. The screw is adsorbed to the batch nozzle 422 under the action of the suction force. The telescopic rod of the fourth cylinder retracts along the third direction QQ', detaches from the position directly below the batch nozzle 422, and moves back to the position where the dividing trough is aligned with the discharge port of the feed pipe of the feeder 411. At this time, the screwdriver nozzle 422 is located directly above the hole of the component 2 to be assembled in the second direction PP', and then the vacuum is turned off. The screwdriver rod 433 is lowered and extended from the screwdriver nozzle 422 by the lifting cylinder 434, and the locking motor 431 is turned on to drive the screwdriver rod 433 to rotate. The screwdriver rod 433 rotates to lock the screw into the hole of the component 2 to assemble the above-mentioned assembly. Figure 13 As shown, the screw fastening device 1 also includes a blanking module 50; blanking module 50 is mounted on the frame 10 and is configured to move the assembly to a designated area when the jig 21 is in a preset blanking position. By designing blanking module 50, the assembly can be moved to the designated area after assembly is completed, thus achieving automated blanking and effectively reducing labor input.
[0098] Specifically, the unloading module 50 includes a conveying assembly 51 and a clamping assembly 52; the conveying assembly 51 is mounted on the frame 10; the clamping assembly 52 is mounted on the driving end of the conveying assembly 51, and the clamping assembly 52 is used to clamp and fix the assembly. The driving end of the conveying assembly 51 is used to move along a preset trajectory when the jig 21 is in the preset unloading position until the clamping assembly 52 clamps and fixes the assembly, and then moves the assembly along the preset trajectory to a designated area. In this design, after the assembly is completed, the driving end of the conveying assembly 51 moves along the preset trajectory until the clamping assembly 52 clamps and fixes the assembly, and then moves along the preset trajectory to move the assembly to the designated area, thus completing the unloading operation of the assembly.
[0099] The conveying assembly 51 includes a first conveying track 511, a sixth driving member 512, a seventh driving member 513, and a third connecting member 514. The first conveying track 511 extends in a first direction OO' and is mounted on the frame 10. The sixth driving member 512 is mounted on the first conveying track 511, and the driving end of the sixth driving member 512 can move in the first direction OO'. The seventh driving member 513 is mounted on the driving end of the sixth driving member 512, and the driving end of the seventh driving member 513 serves as the driving end of the conveying assembly 51 and can move in the second direction PP'. The third connecting member 514 is mounted on the driving end of the seventh driving member 513. Specifically, the sixth driving member 512 includes a first linear motor, the mover of which serves as the driving end of the sixth driving member 512 and can move in the first direction OO'. The seventh driving member 513 includes a sixth cylinder, the telescopic rod of which serves as the driving end of the seventh driving member 513 and is fixedly connected to the third connecting member 514, and the telescopic rod of the sixth cylinder can telescope in the second direction PP'.
[0100] The clamping assembly 52 includes a clamping cylinder 521 and a gripper 522 ; the clamping cylinder 521 is mounted on the third connecting member 514 , and the telescopic rod of the clamping cylinder 521 telescopically moves along the third direction QQ '; the gripper 522 is fixedly connected to the telescopic rod of the clamping cylinder 521 .
[0101] The screw fastening device 1 further includes a finished product collection frame; the finished product collection frame is connected to the rack 10 as the above-mentioned designated area.
[0102] When the jig body 211 is in the preset unloading position, the telescopic rod of the sixth cylinder extends downward along the second direction PP' until the grippers 522 are located on both sides of the assembly; the clamping cylinder 521 extends along the third direction QQ' until the grippers 522 clamp the assembly; the telescopic rod of the sixth cylinder contracts upward along the second direction PP' until the assembly is separated from the jig body 211; the mover of the first linear motor moves along the first direction OO' to move the assembly to the top of the finished product collection frame; the clamping cylinder 521 contracts along the third direction QQ' until the grippers 522 release the assembly, and the assembly successfully falls into the finished product collection frame; the mover of the first linear motor moves along the first direction OO' to move the grippers 522 back to the top of the preset unloading position.
[0103] like Figure 1 As shown, the conveying module 30 includes a second conveying track 31 and an eighth drive member (not shown in the figure); the second conveying track 31 extends along the first direction OO' and is mounted on the frame 10; the eighth drive member is mounted on the second conveying track 31, and the driving end of the eighth drive member is connected to the fixture body 211 and can move along the first direction OO'. Specifically, the eighth drive member includes a second linear motor, the mover of the second linear motor serves as the driving end of the eighth drive member, is connected to the fixture body 211, and can move along the first direction OO'.
[0104] The working principle of the screw fastening device 1 is described below, specifically:
[0105] Step 1: The fixture body 211 is at a preset loading position. The operator places the component 2 to be assembled on the fixture body 211 and triggers the start button.
[0106] Step 2: The second sensor 222 detects that the part to be assembled 2 generates a positioning signal. The control module controls the telescopic rod of the second cylinder to extend along the first direction OO' according to the positioning signal, thereby driving the first positioning plate to move along the first direction OO' toward the part to be assembled 2 until it is pressed against the part to be assembled 2. The control module also controls the telescopic rod of the third cylinder to extend along the third direction QQ', thereby driving the second positioning plate to move along the third direction QQ' toward the part to be assembled 2 until it is pressed against the part to be assembled 2. The control module also controls the telescopic rod of the first cylinder to extend along the second direction PP', thereby driving the positioning rod to move along the second direction PP' toward the part to be assembled 2 until it is pressed against the part to be assembled 2, thereby fixing the part to be assembled 2 to the fixture body 211.
[0107] Step 3: If the first sensor 221 does not detect the presence of the burr 2b at the nozzle 2a of the component 2 to be assembled, the control module controls the second linear motor to move the jig body 211 to the preset assembly position;
[0108] Step 4: The telescopic rod of the fourth cylinder extends along the third direction QQ' to move the dividing part 412 to the preset assembly position directly below the batch nozzle 422; the telescopic rod of the fifth cylinder moves downward along the second direction PP' to make the batch nozzle 422 contact the screw in the dividing trough, and the vacuum is turned on. The screw is adsorbed to the batch nozzle 422 under the action of the suction force; the telescopic rod of the fourth cylinder retracts along the third direction QQ', disengages from the position directly below the batch nozzle 422, and moves back to the position where the dividing trough is aligned with the discharge port of the feeding pipe of the feeder 411; the vacuum is turned off, the lifting cylinder 434 lowers the batch rod 433 and extends it from the batch nozzle 422, and the locking motor 431 is turned on to drive the batch rod 433 to rotate. The batch rod 433 rotates to lock the screw in the hole of the part to be assembled 2 to assemble to form an assembly;
[0109] Step 5: The control module controls the second linear motor to move the fixture body 211 to a preset unloading position;
[0110] Step 6: The telescopic rod of the sixth cylinder extends downward along the second direction PP' until the grippers 522 are located on both sides of the assembly; the clamping cylinder 521 extends along the third direction QQ' until the grippers 522 clamp the assembly; the telescopic rod of the sixth cylinder contracts upward along the second direction PP' until the assembly is separated from the fixture body 211; the mover of the first linear motor moves along the first direction OO' to move the assembly to the top of the finished product collection frame; the clamping cylinder 521 contracts along the third direction QQ' until the grippers 522 release the assembly, and the assembly successfully falls into the finished product collection frame; the mover of the first linear motor moves along the first direction OO' to move the grippers 522 back to the top of the preset unloading position.
[0111] It should be noted that after the telescopic rod of the sixth cylinder drives the assembly to separate from the jig body 211, the control module controls the second linear motor to move the jig body 211 back to the preset loading position. At this time, the operator can place the new part 2 to be assembled on the jig body 211, and repeat the operation to achieve mass production.
[0112] In addition, after step 2 above, it also includes:
[0113] Step 7: If the first sensor 221 detects that there is a burr 2b at the water outlet 2a of the component to be assembled 2, the first sensor 221 generates an early warning signal, and the control module controls the early warning module to make an early warning prompt according to the early warning signal, and the equipment is in a pause state; the control module controls the telescopic rod of the second cylinder to retract along the first direction OO' to drive the first positioning plate to move along the first direction OO' back to the component to be assembled 2 until it is separated from the component to be assembled 2, and also controls the telescopic rod of the third cylinder to retract along the third direction QQ' to drive the second positioning plate to move along the third direction QQ' back to the component to be assembled 2 Move until it is separated from the part to be assembled 2, and control the telescopic rod of the first cylinder to perform a contraction movement along the second direction PP', so as to drive the positioning rod to move along the second direction PP' back to the part to be assembled 2 until it is separated from the part to be assembled 2; at this time, the operator can remove the part to be assembled 2 with burrs 2b carried on the jig body 211, and perform manual or mechanical automatic deburring 2b on the removed part to be assembled 2, and then replace the part to be assembled 2 with the burrs 2b removed in the jig body 211, and the operator presses the recovery button, and the equipment jumps to re-execute the above step 2.
[0114] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of this application, it should be understood that if the terms "upper", "lower", "left", "right", etc. indicate an orientation or position relationship, they are based on the orientation or position relationship shown in the drawings. This is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0115] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application should be included in the scope of protection of the present application.
Claims
1. A screw fastening device, characterized in that: include: frame; A fixture module, comprising a fixture and a detection component, wherein the fixture is used to carry and fix the parts to be assembled, and the detection component is arranged on the fixture; a conveying module mounted on the frame and connected to the jig, the conveying module being configured to drive the jig to move in a first direction so as to switch the jig between a preset loading position and a preset unloading position; wherein, when the jig is in the preset loading position, the detection component is configured to detect whether there is a burr at the nozzle of the part to be assembled after the part to be assembled is fixed to the jig; A locking module is installed on the frame, and is configured to lock the screws in the holes of the parts to be assembled to form an assembly when the detection component does not detect burrs at the water outlet of the parts to be assembled.
2. The screw fastening device according to claim 1, wherein: The detection component generates an early warning signal when detecting the presence of burrs at the water outlet of the part to be assembled; The screw locking device also includes: An early warning module is configured to issue an early warning prompt; A control module is installed on the rack and electrically connected to the detection component. The control module is configured to control the early warning module to issue an early warning prompt according to the early warning signal.
3. The screw fastening device according to claim 2, characterized in that: The jig includes a jig body and a first positioning component, the jig body is used to carry the to-be-assembled part and is connected to the conveying module, the first positioning component is installed on the jig body, and the first positioning component is used to fix the to-be-assembled part carried on the jig body to the jig body; The detection component includes a first sensor, which is arranged on the fixture body and electrically connected to the control module. The first sensor is used to detect whether there is a burr at the water outlet of the part to be assembled after the first positioning component fixes the part to be assembled on the fixture body.
4. The screw fastening device according to claim 3, wherein: The first positioning component includes: a first driving member, mounted on the fixture body; a first positioning member, mounted on a driving end of the first driving member; The driving end of the first driving member can move along the second direction to drive the first positioning member to move along the second direction to press against the part to be assembled, thereby fixing the part to be assembled to the fixture body; the second direction intersects with the first direction.
5. The screw fastening device according to claim 4, characterized in that: The detection assembly further includes a second sensor, which is disposed on the jig body and electrically connected to the control module. The second sensor is used to detect whether the part to be assembled is resting on the jig body, and the second sensor generates a positioning signal when detecting that the part to be assembled is resting on the jig body. The control module is electrically connected to the first driving member, and the control module is further configured to control the driving end of the first driving member to move along the second direction according to the positioning signal.
6. The screw fastening device according to claim 3, wherein: The fixture further includes a second positioning component, the second positioning component is mounted on the fixture body, and the second positioning component is used to tighten the to-be-assembled part fixed to the fixture body along the first direction; and / or The jig further includes a third positioning component mounted on the jig body, and the third positioning component is used to tighten the to-be-assembled component fixed to the jig body along a third direction, where the third direction intersects with the first direction.
7. The screw fastening device according to claim 6, wherein: The second positioning assembly includes a second driving member and a second positioning member, the second driving member is mounted on the fixture body, the second positioning member is mounted on the driving end of the second driving member, and the driving end of the second driving member can move along the first direction to drive the second positioning member to move along the first direction until it is tightly against the part to be assembled; and / or The third positioning assembly includes a third driving member and a third positioning member, the third driving member is installed on the fixture body, the third positioning member is installed on the driving end of the third driving member, and the driving end of the third driving member can move along the third direction to drive the third positioning member to move along the third direction until it is tightly pressed against the part to be assembled; wherein, the third direction, the second direction and the first direction intersect with each other.
8. The screw fastening device according to claim 1, wherein: The locking module comprises: A feeding assembly is installed on the frame, and is used to move the screws to a preset assembly position; An adsorption assembly is mounted on the frame, and is used to adsorb screws from the preset assembly position; A locking component is installed on the adsorption component, and the locking component is used to lock the screws in the holes of the parts to be assembled to assemble and form the assembly.
9. The screw fastening device according to any one of claims 1 to 8, characterized in that: The screw fastening device further includes a blanking module, which is mounted on the frame and configured to move the assembly to a designated area when the jig is in the preset blanking position.
10. The screw fastening device according to claim 9, wherein: The blanking module comprises: A conveying assembly is mounted on the frame; A clamping assembly is installed at the driving end of the conveying assembly, and the clamping assembly is used to clamp and fix the object to be assembled; Wherein, the driving end of the conveying component is used to move along a preset trajectory when the jig is in the preset unloading position so that the clamping component clamps and fixes the assembly, and moves the assembly to the designated area along the preset trajectory.