Pay-off device for electric wire production
By setting a pin seat and radial rib structure in the wire-paying device, the problem of wire-paying position deviation caused by the rotation of the wire reel is solved, ensuring smooth welding of the wire heads and improving the product quality of wire production.
Patent Information
- Application Number
- CN202422494059.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The existing pay-off device causes the wire reel to rotate for a long time, resulting in displacement of the pay-off position, causing the reserved length of the wire head to change, resulting in poor quality of the wire product.
A pin seat is set at the outer end of the cylindrical section of the spinning drum, and radial ribs are evenly distributed around the outer end of the wire drum. The clamping strip is hinged to the pin seat and clamped between adjacent ribs to prevent the wire drum from rotating slowly and keep the wire-releasing position stable.
It avoids the displacement of the wire reel position, ensures smooth welding of the wire head, improves the quality of the wire products, avoids the wavy head phenomenon, and improves product quality.
Smart Images

Figure CN223339967U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a wire pay-off device, specifically, a wire pay-off device for paying out unextruded wire from a wire drum and sending the unextruded wire to the next process, namely, an extruder for extrusion. Background Art
[0002] It's well known in the wire manufacturing industry that during the production process, unextruded wire must be unwound from a reel and fed to an extruder for extrusion. Currently, the devices used to unwound the unextruded wire from the reel and feed it to the extruder are all traditional pay-off devices. These traditional pay-off devices consist of a base, a reel, a motor, and a controller. One side of the base has a shaft seat, and a spindle is mounted on the base inside the shaft seat. The front and rear sections of the spindle are tapered and cylindrical, respectively. The reel is coaxial with the spindle, with a baffle at its outer end flush with the outer end of the spindle's cylindrical section. A guide plate is attached to the outer surface of the baffle at its inner end. The motor is located outside the shaft seat, and its output shaft rotatably passes through the shaft seat and connects to the center of the baffle at the adjacent end of the reel. During operation, as the motor drives the reel to rotate, the outer ends of the unextruded wire on the reel pass sequentially between the guide plate and the spindle, then exit through the outer end of the tapered section at the front of the spindle, feeding it to the extruder for extrusion. Although this pay-off device can release unextruded wire from the reel, the reel will rotate slowly over time, causing the pay-off position to shift, changing the reserved length of the wire end at the inner end of the previous reel. As a result, after the wire on the previous reel is released, the wire end at its inner end welds to the outer end of the wire on the next reel, causing pulling and jerking, resulting in wavy wires after being extruded by the extruder, and poor product quality. Utility Model Content
[0003] The problem to be solved by the utility model is to provide a wire pay-off device for wire production, which can improve the product quality of the wire.
[0004] The above-mentioned problem to be solved by the present invention is achieved by the following technical solutions:
[0005] The utility model discloses a wire-paying device for producing electric wires, comprising a base, a wire drum, a motor, and a controller. One side of the base has an axle seat, and a spin drum is mounted on the base inside the axle seat. The front and rear sections of the spin drum are conical and cylindrical, respectively. The wire drum is coaxial with the spin drum, and the outer side surface of the baffle at its outer end is flush with the outer end of the spin drum's cylindrical section. The outer side surface of the baffle at its inner end is connected to a guide circular plate. The motor is located outside the axle seat, and its output shaft rotatably passes through the axle seat and is connected to the center of the baffle at the adjacent end of the wire drum. The device is characterized in that a pin seat is provided on the upper side of the outer end of the cylindrical section of the spin drum, and radial ribs are distributed circumferentially on the outer side surface of the baffle at the outer end of the wire drum. A clip strip is provided between the pin seat and the outer side surface of the baffle at the outer end of the wire drum. The clip strip is rectangular, its width matching the width between adjacent radial ribs, its upper end is hinged to the pin seat, and its lower end is engaged between a pair of adjacent radial ribs during operation.
[0006] The inner diameter of the cylindrical section of the spinning drum is larger than the diameter of the guide circular plate. The outer end of the wire on the wire drum passes between the guide circular plate and the spinning drum and then passes through the outer end of the tapered section of the front section of the spinning drum.
[0007] It can be seen from the above technical solution that since the utility model has a pin seat on the upper side of the outer end of the cylindrical section of the spinning drum, the outer side surface of the baffle at the outer end of the wire drum is evenly distributed with radial ribs in the circumferential direction, and there is a card strip between the pin seat and the outer side surface of the baffle at the outer end of the wire drum. The card strip is rectangular, and its width is adapted to the width between adjacent radial ribs. There is a pin seat on the upper side of the outer end of the cylindrical section of the spinning drum, and the upper end of the card strip is hinged on the pin seat, and its lower end is stuck between a pair of adjacent radial ribs during operation. The card strip can prevent the wire drum from rotating slowly, avoid the displacement of the wire-releasing position, and ensure that the reserved length of the wire head at the inner end of the previous wire drum will not change. In this way, after the wire on the current wire drum is released, the wire head at its inner end will be welded to the outer end of the wire on the next wire drum without pulling or stalling, thereby avoiding the occurrence of wavy heads in the wire after extrusion by the extruder, greatly improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 This is a schematic structural diagram of a wire pay-off device for wire production according to the present utility model;
[0009] Figure 2 yes Figure 1 AA cross-sectional view of . DETAILED DESCRIPTION
[0010] like Figure 1 and Figure 2As shown, the wire-unwinding device for electric wire production of the present invention comprises a base 11, a wire drum 6, a motor 2 and a controller 1. The base 11 is rectangular, with an axle seat 3 fixed at one end thereof, and a spin drum 8 is provided on the base 11 inside the axle seat 3. The front section and the rear section of the spin drum 8 are a conical section and a cylindrical section respectively, wherein the adjacent ends of the conical section and the cylindrical section have the same diameter and are welded together. The wire drum 6 is coaxial with the spin drum 8, and the outer side surface of the baffle 5 at its outer end is flush with the outer end of the cylindrical section of the spin drum 8, and the outer side surface of the baffle 5 at its inner end is connected to a guide circular plate 12. The motor 2 is located outside the axle seat 3, and its output shaft 21 is rotatably connected to the center of the baffle 5 at the adjacent end of the wire drum 6 after passing through the axle seat 3.
[0011] A pin holder 4 is fixed to the upper outer end of the cylindrical section of the spinning drum 8. Radial ribs 14 are evenly distributed along the circumference of the outer side of the baffle 5 at the outer end of the wire drum 6. A retaining strip 13 is provided between the pin holder 4 and the outer side of the baffle 5 at the outer end of the wire drum 6. This retaining strip 13 is a rectangular strip, its width matching the width between adjacent radial ribs 14. The upper end of the retaining strip 13 is hinged to the pin holder 4, and its lower end is inserted between a pair of adjacent radial ribs 14 during operation.
[0012] The inner diameter of the cylindrical section of the spinning drum 8 is larger than the diameter of the guide circular plate 12, so that there is a gap between the guide circular plate 12 and the cylindrical section of the spinning drum 8 in the circumferential direction. A bracket 9 is also provided on the base 11 outside the outer end of the conical section of the spinning drum 8, and a wheel guide mechanism 10 is installed on the bracket 9. When working,
[0013] The outer end of the wire 7 on the wire drum 6 passes between the guide circular plate 12 and the spin drum 8 and then passes through the outer end of the tapered section of the front section of the spin drum 8, and is then sent to the next process and the extruder through the wheel guide mechanism 10 for extrusion.
Claims
1. A wire-releasing device for producing electric wires, comprising a base (11), a wire drum (6), a motor (2) and a controller (1); a shaft seat (3) is provided on one side of the base (11), and a spin drum (8) is provided on the base (11) on the inner side of the shaft seat (3); the front section and the rear section of the spin drum (8) are respectively a conical section and a cylindrical section; the wire drum (6) is coaxial with the spin drum (8), the outer side surface of the baffle (5) at the outer end thereof is flush with the outer end of the cylindrical section of the spin drum (8), and the outer side surface of the baffle (5) at the inner end thereof is connected to a guide circular plate (12); the motor (2) is located outside the shaft seat (3), and its output shaft (21) is rotatably passed through the shaft seat (3) and connected to the center of the baffle (5) at the adjacent end of the wire drum (6); and the characteristics are: A pin seat (4) is provided on the upper side of the outer end of the cylindrical section of the spinning drum (8), and radial ribs (14) are uniformly distributed circumferentially on the outer side surface of the baffle (5) at the outer end of the wire drum (6); a card strip (13) is provided between the pin seat (4) and the outer side surface of the baffle (5) at the outer end of the wire drum (6), and the card strip (13) is rectangular, and its width is adapted to the width between adjacent radial ribs (14), its upper end is hinged on the pin seat (4), and its lower end is stuck between a pair of adjacent radial ribs (14) during operation.
2. The pay-off device for electric wire production according to claim 1, characterized in that: The inner diameter of the cylindrical section of the spinning drum (8) is larger than the diameter of the guide circular plate (12), and the outer end of the wire (7) on the wire drum (6) passes between the guide circular plate (12) and the spinning drum (8) and then passes through the outer end of the tapered section of the front section of the spinning drum (8).