Trolley for walking and uncovering on top of coke oven
By designing a trolley that moves on the top of the coke oven to open the cover, the problems of high manual intensity and high risk in the temperature measurement operation of the coke oven are solved, automatic cover opening and real-time temperature measurement are realized, and work efficiency and safety are improved.
Patent Information
- Application Number
- CN202422627126.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The temperature measurement operation of coke ovens involves high-intensity, high-fatigue and high-risk manual operations, especially when multiple oven covers are frequently opened.
A trolley for opening the coke oven cover is designed. It is equipped with a drive motor and an adjustment motor, a temperature measuring mechanism and a buffer component. It can automatically open the oven cover and measure the temperature in real time, adapt to the top cover in different positions, and improve the operation stability through the buffer component.
The automatic opening of the coke oven cover is realized, which improves work efficiency, reduces operation risks, enhances flexibility and adaptability, and ensures the real-time temperature measurement and operational stability.
Smart Images

Figure CN223342643U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of coke oven cover opening, in particular to a trolley for moving and opening the cover on the top of a coke oven. Background Art
[0002] When the coking industry is coking, it is necessary to measure the temperature of the coke oven. There is a small round furnace cover on the top of the furnace. The traditional method is to manually open the furnace cover in a specified order according to the execution order to perform temperature measurement. The coking temperature and coking results can be predicted and the fire can be controlled to facilitate output control and production management.
[0003] During coking temperature measurement operations, the furnace cover needs to be opened due to the working environment. The traditional solution is to manually open the furnace covers one by one with a crowbar or hook, and perform the operation one by one according to the temperature measurement sequence required on site. Because there are as many as hundreds of temperature measurement locations required and the operation time interval is short, manual temperature measurement will result in high intensity, high fatigue, and high risk.
[0004] How to invent a trolley that can walk and open the cover on the top of the coke oven to solve these problems has become an urgent problem to be solved by those skilled in the art. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a trolley for moving and opening the cover on the top of a coke oven, aiming to solve the problems mentioned in the above background.
[0006] The utility model is achieved in this way:
[0007] The utility model provides a trolley for moving and opening the cover of a coke oven top, comprising a rail trolley and a coke oven, wherein a limit seat is fixedly installed on the coke oven, a pull rod is hingedly connected to the inner side of the limit seat, a top cover is installed on one end of the pull rod, an oven opening matching the top cover is provided on the coke oven, a guide rail is laid on the top of the coke oven, wheels are provided on both sides of the rail trolley, a drive motor is installed inside the rail trolley, the wheels are fixedly connected to the output end of the drive motor, the rail trolley is slidably arranged on the guide rail, a three-color signal light is provided on the left end side wall of the rail trolley, an opening assembly is provided on the lower right end of the rail trolley, the opening assembly comprises an adjusting motor, a first gear and a second gear, the adjusting motor is fixedly installed on the right bottom of the rail trolley, the output end of the adjusting motor is fixedly connected to the first gear, the first gear is meshed with the second gear, the connecting shaft of the second gear is rotatably connected to the bottom of the rail trolley, the bottom of the second gear is fixedly connected to a connecting frame and a mounting plate, an opening rod is fixedly installed on the bottom side of the connecting frame, and buffer assemblies are provided on both sides of the rail trolley.
[0008] Preferably, the angle between the connecting frame and the mounting plate is degrees, and a temperature measuring mechanism is installed at the rear end of the connecting frame.
[0009] Preferably, the temperature measuring mechanism is a thermocouple.
[0010] Preferably, the buffer assembly includes a mounting frame fixedly arranged on both sides of the rail trolley, the mounting frame is arranged in an L shape, a buffer spring is fixedly connected to the upper side of the base plate of the mounting frame, the upper end of the buffer spring is fixedly connected to a connecting seat, and a ball is rotatably arranged in the upper end of the connecting seat.
[0011] Preferably, the bottom of the mounting frame is located at the lower side of the guide rail, the upper end of the ball contacts the bottom of the guide rail, and in the initial state, there is a gap between the bottom of the connecting seat and the upper side of the bottom plate of the mounting frame.
[0012] Preferably, the opening rod is a trapezoidal rod inclined downward, and the opening rod is detachable.
[0013] The beneficial effects of the utility model are:
[0014] Through the cooperation of the driving motor and the regulating motor, the automatic opening of the coke oven cover is realized. In addition to the cover opening function, the trolley is also equipped with a temperature measuring mechanism, which can measure the temperature inside the coke oven in real time, greatly improving work efficiency. The rail trolley can move freely on the guide rail, which is convenient for opening the cover of coke ovens in different positions; the opening rod in the cover opening assembly can be rotated to match the top cover in different positions, which enhances the flexibility of the trolley. The detachable design of the opening rod facilitates replacement and maintenance, and improves the adaptability of the trolley; the setting of the buffer assembly effectively reduces the vibration of the trolley under complex working conditions and improves the operating stability. At the same time, the mounting frame can also limit the rail trolley to prevent it from leaving the guide rail. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 This is a schematic diagram of the overall structure of a trolley for moving and opening the cover on the top of a coke oven provided by an embodiment of the utility model;
[0017] Figure 2 This is a front structural diagram of a trolley for moving and opening the cover on the top of a coke oven provided by an embodiment of the utility model;
[0018] Figure 3This is a right-side structural diagram of a trolley for moving and opening the cover on the top of a coke oven provided by an embodiment of the utility model;
[0019] Figure 4 This is a schematic diagram of the bottom structure of a trolley for moving and opening the cover on the top of a coke oven provided by an embodiment of the utility model;
[0020] Figure 5 This is a schematic cross-sectional view of a trolley for moving and opening the cover on the top of a coke oven provided by an embodiment of the present utility model;
[0021] Figure 6 This utility model provides a coke oven top walking cover trolley Figure 5 A in the middle is an enlarged structural diagram;
[0022] Figure 7 The utility model provides a schematic diagram of a coke oven and top cover structure of a trolley with a moving cover on the top of the coke oven provided by the embodiment of the present invention.
[0023] In the figure: 1. Rail trolley; 2. Guide rail; 3. Wheel; 4. Three-color signal light; 5. Mounting frame; 6. Opening lever; 7. Adjusting motor; 8. Temperature measuring mechanism; 9. Connecting seat; 10. Coke oven; 11. Top cover; 12. Pull rod; 13. Limiting seat; 31. Driving motor; 61. Connecting frame; 71. First gear; 72. Second gear; 81. Mounting plate; 91. Ball; 92. Buffer spring. DETAILED DESCRIPTION
[0024] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Example 1, refer to Figure 1-Figure 7The trolley 1 is provided with a guide rail 2 on both sides of the rail trolley 1, and a driving motor 31 is installed inside the rail trolley 1, and the wheels 3 are fixedly connected to the output end of the driving motor 31. The rail trolley 1 is slidably arranged on the guide rail 2. The driving motor 31 can drive the rail trolley 1 to move on the guide rail 2. The left end side wall of the rail trolley 1 is provided with a three-color signal light 4, which is used to prompt different states of the vehicle. When the vehicle is running, the green light is on, when the vehicle stops, the red light is on, and when the vehicle fails, the yellow light is on.
[0026] Furthermore, an opening cover assembly is provided at the lower right end of the rail trolley 1, and the opening cover assembly includes an adjusting motor 7, a first gear 71 and a second gear 72. The adjusting motor 7 is fixedly mounted on the right bottom of the rail trolley 1, and the output end of the adjusting motor 7 is fixedly connected to the first gear 71, and the first gear 71 is meshed with the second gear 72. The connecting shaft of the second gear 72 is rotatably connected to the bottom of the rail trolley 1, and the bottom of the second gear 72 is fixedly connected to the connecting frame 61 and the mounting plate 81. The bottom side of the connecting frame 61 is fixedly mounted with an opening rod 6. When the adjusting motor 7 is started, the first gear 71 starts to rotate, and because the first gear 71 is engaged with the second gear 72, the connecting shaft of the second gear 72 is rotatably connected to the bottom of the rail trolley 1. The gear 71 is meshed with the second gear 72, and at this time the second gear 72 starts to drive the connecting frame 61 and the mounting plate 81 to rotate. At this time, the opening rod 6 will rotate with the connecting frame 61 to match the top cover 11 in different positions (because the positions of different top covers 11 are different, the opening rod 6 needs to be rotated to different angles at different positions to lift the top cover 11 through the pull rod 12). Buffer assemblies are provided on both sides of the rail trolley 1 to provide buffering for the rail trolley 1. Taking into account that there may be unevenness or vibration on the top of the coke oven 10, the stability of the trolley under complex working conditions can be improved by setting the buffer assembly.
[0027] It should be noted that: the angle between the connecting frame 61 and the mounting plate 81 is 90 degrees, and a temperature measuring mechanism 8 is installed at the rear end of the connecting frame 61. The connecting frame 61 and the mounting plate 81 rotate synchronously, which enables the temperature measuring mechanism 8 to accurately locate the temperature measuring point of the coke oven 10 as the opening rod 6 rotates. When the opening rod 6 pulls up the top cover 11, the temperature measuring mechanism 8 can measure the temperature inside the coke oven 10 in real time. The temperature measuring mechanism 8 is a thermocouple. As a special electronic instrument, the main function of the thermocouple is to measure and monitor the temperature of a substance. It uses the resistance principle formed by the change of resistance value due to temperature to measure the temperature quickly and accurately. In the scenario of measuring the temperature of the coke oven 10, the thermocouple can directly measure the temperature inside the coke oven 10, providing key temperature data for production.
[0028] Reference Figure 3-Figure 6 The buffer assembly includes a mounting frame 5 fixedly arranged on both sides of the rail trolley 1. The mounting frame 5 is arranged in an L shape. The upper side of the bottom plate of the mounting frame 5 is fixedly connected to a buffer spring 92. The upper end of the buffer spring 92 is fixedly connected to a connecting seat 9. A ball 91 is rotatably arranged in the upper end of the connecting seat 9.
[0029] It should be noted that the bottom of the mounting frame 5 is located on the lower side of the guide rail 2, and the upper end of the ball 91 is in contact with the bottom of the guide rail 2. Through the setting of the mounting frame 5, the rail trolley 1 can be limited to prevent it from leaving the guide rail 2. In the initial state, there is a gap between the bottom of the connecting seat 9 and the upper side of the bottom plate of the mounting frame 5. Through the setting of the ball 91 and the buffer spring 92, the vibration of the rail trolley 1 during operation can be effectively reduced, thereby improving the operating stability of the rail trolley 1.
[0030] In the second embodiment, the opening rod 6 is a trapezoidal rod inclined downward, and the opening rod 6 is detachable for easy replacement. The opening rod 6 can also be a U-shaped rod or other lid opening device with a hook, which can also achieve the same lid opening effect.
[0031] The working principle of the trolley for walking and opening the cover on the top of the coke oven is as follows: the rail trolley 1 slides on the guide rail 2 on the top of the coke oven 10 through the wheels 3, and the driving motor 31 provides power for the wheels 3 so that it can move along the guide rail 2.
[0032] Opening function: When the rail trolley 1 moves to the position of the coke oven 10 where the cover needs to be opened, the adjusting motor 7 is started, and the adjusting motor 7 drives the first gear 71 to rotate. The first gear 71 engages with the second gear 72, thereby driving the second gear 72 and its connected connecting frame 61 and mounting plate 81 to rotate, and the opening rod 6 on the bottom side of the connecting frame 61 rotates to a suitable position to match the pull rod 12 of the top cover 11, so that the top cover 11 can be opened. Since the furnace cover is usually very heavy, the traditional opening method requires the cooperation of multiple people and requires operation close to the furnace cover. This method has the risk of being hit by the furnace cover or injured by heat radiation from the high-temperature furnace. Through this device, the opening rod 6 can be used for operation, and the operator can maintain a certain safety distance, avoiding and reducing the risks caused by improper position, such as being hit, scalded, etc.
[0033] Temperature measurement function: When the opening rod 6 successfully pulls up the top cover 11, the temperature measuring mechanism 8 (such as a thermocouple) can measure the temperature inside the coke oven 10 in real time.
[0034] Buffering function: During the movement of the rail trolley 1, it may be affected by factors such as the unevenness or vibration of the top of the coke oven 10. The buffer assembly absorbs and reduces these vibrations through the setting of the buffer spring 92 and the ball 91, thereby improving the operation stability of the trolley. At the same time, the mounting frame 5 can also limit the rail trolley 1 to prevent it from leaving the guide rail 2.
[0035] Through the cooperation of the driving motor 31 and the regulating motor 7, the automatic opening of the coke oven 10 cover is realized. In addition to the cover opening function, the trolley is also equipped with a temperature measuring mechanism 8, which can measure the temperature inside the coke oven 10 in real time, providing more useful information for production and greatly improving work efficiency. The rail trolley 1 can move freely on the guide rail 2, which is convenient for opening the cover of the coke oven 10 at different positions; the opening rod 6 in the cover opening assembly can be rotated to match the top cover 11 at different positions, which enhances the flexibility of the trolley. The detachable design of the opening rod 6 facilitates replacement and maintenance, and improves the adaptability of the trolley; the setting of the buffer assembly effectively reduces the vibration of the trolley under complex working conditions and improves the operating stability.
[0036] In the description of this utility model, it needs to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on this utility model.
[0037] It should be noted that the specific model and specifications of the motor need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.
[0038] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A coke oven top travel and cover-opening trolley, comprising a rail trolley (1) and a coke oven (10), characterized in that: A limit seat (13) is fixedly installed on the coke oven (10), a pull rod (12) is hinged on the inner side of the limit seat (13), a top cover (11) is installed on one end of the pull rod (12), a furnace opening matching the top cover (11) is provided on the coke oven (10), a guide rail (2) is laid on the top of the coke oven (10), wheels (3) are provided on both sides of the rail trolley (1), a driving motor (31) is installed inside the rail trolley (1), the wheels (3) are fixedly connected to the output end of the driving motor (31), the rail trolley (1) is slidably set on the guide rail (2), a three-color signal light (4) is provided on the left end side wall of the rail trolley (1), and the rail trolley (1) is provided with a three-color signal light (4). ) is provided with an opening assembly at the lower right end thereof, the opening assembly comprising an adjusting motor (7), a first gear (71) and a second gear (72); the adjusting motor (7) is fixedly mounted on the right bottom of the track trolley (1); the output end of the adjusting motor (7) is fixedly connected to the first gear (71); the first gear (71) is meshedly connected to the second gear (72); the connecting shaft of the second gear (72) is rotatably connected to the bottom of the track trolley (1); the bottom of the second gear (72) is fixedly connected to a connecting frame (61) and a mounting plate (81); an opening rod (6) is fixedly mounted on the bottom side of the connecting frame (61); and buffer assemblies are provided on both sides of the track trolley (1).
2. The coke oven top travel and cover opening trolley according to claim 1, characterized in that: The angle between the connecting frame (61) and the mounting plate (81) is 90 degrees, and a temperature measuring mechanism (8) is installed at the rear end of the connecting frame (61).
3. The coke oven top travel and cover opening trolley according to claim 2, characterized in that: The temperature measuring mechanism (8) is a thermocouple.
4. The coke oven top travel and cover opening trolley according to claim 1, characterized in that: The buffer assembly comprises mounting frames (5) fixedly arranged on both sides of the rail trolley (1), the mounting frames (5) being arranged in an L-shape, a buffer spring (92) being fixedly connected to the upper side of the bottom plate of the mounting frame (5), the upper end of the buffer spring (92) being fixedly connected to a connecting seat (9), and a ball (91) being rotatably arranged in the upper end of the connecting seat (9).
5. The coke oven top travel and cover opening trolley according to claim 4, characterized in that: The bottom of the mounting frame (5) is located on the lower side of the guide rail (2), the upper end of the ball (91) contacts the bottom of the guide rail (2), and in the initial state, there is a gap between the bottom of the connecting seat (9) and the upper side of the bottom plate of the mounting frame (5).
6. The coke oven top travel and cover opening trolley according to claim 1, characterized in that: The opening rod (6) is a trapezoidal rod inclined downward, and the opening rod (6) is detachably arranged.