High-temperature waste gas treatment device
Through the application of multi-stage cooling structure and carbon fiber tubes, the problems of filter material aging and heat energy release in high-temperature exhaust gas treatment devices are solved, and the exhaust gas temperature is effectively reduced and the environment is protected.
Patent Information
- Application Number
- CN202422549388.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-22
AI Technical Summary
In high-temperature exhaust gas treatment devices, the filter material may soften, deform, and age under high temperatures, reducing the filtering effect and service life. At the same time, the filtered high-temperature exhaust gas releases heat energy when discharged through the exhaust pipe, causing a greenhouse effect that affects the environment.
The first and second treatment box structures are adopted, combined with the first and second heat exchange tubes, water tank system, diverter plate and collecting plate, through the first and second stage cooling treatment, the thermal conductivity of the carbon fiber tube is used to cool the exhaust gas, combined with the spiral blade and fan blade structure to accelerate the air flow and realize multi-stage cooling.
Effectively reduce exhaust gas temperature, extend filter life, reduce heat release, and reduce the impact of the greenhouse effect on the environment.
Smart Images

Figure CN223345981U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-temperature waste gas treatment, in particular to a high-temperature waste gas treatment device. Background Art
[0002] Waste gas refers to the toxic and harmful gases discharged by humans in the process of production and life, especially the waste gas produced by chemical plants, steel mills, pharmaceutical plants, coking plants and refineries, as well as human life. The waste gas emitted has a strong odor, seriously polluting the environment and affecting human health. Some factories will produce a lot of high-temperature waste gas during production, and direct emission will affect the surrounding working environment. Therefore, high-temperature waste gas treatment equipment is needed for treatment.
[0003] Some high-temperature exhaust gas treatment devices currently on the market: for example, the utility model patent with authorization announcement number CN218980870U discloses a high-temperature exhaust gas treatment device, which turns on the driving motor in the cleaning mechanism to rotate the spiral blade, and scrapes off the impurities adsorbed on the inner wall of the cylindrical filter screen through the rotating spiral blade, and moves the impurities in the cylindrical filter screen to the right through the rotating spiral blade and discharges them through the straight pipe, thereby making it easier for users to clean the impurities inside the cylindrical filter screen. However, after the high-temperature exhaust gas enters the device, it will come into contact with the cylindrical filter screen. On the one hand, the higher temperature may cause the filter screen material to soften, deform, and age at high temperature, thereby reducing its filtering effect and service life. On the other hand, after the filtered high-temperature exhaust gas is discharged through the exhaust pipe, since it contains higher heat energy, this heat energy is released into the atmosphere in the form of thermal radiation, which may aggravate the greenhouse effect and affect the environment.
[0004] Therefore, we propose a high-temperature exhaust gas treatment device to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to solve the problem that some current high-temperature exhaust gas treatment devices may cause the high temperature in the exhaust gas to soften, deform, and age the filter material at high temperature, thereby reducing its filtering effect and service life. On the other hand, after the filtered high-temperature exhaust gas is discharged through the exhaust pipe, due to the high heat energy contained, this heat energy is released into the atmosphere in the form of thermal radiation, which may aggravate the greenhouse effect and affect the environment.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a high-temperature exhaust gas treatment device, comprising: a first treatment box and a second treatment box, the first treatment box is arranged above the second treatment box, and a support rod is arranged between the first treatment box and the second treatment box.
[0007] A first heat exchange tube is provided in the first processing box, a water inlet pipe and a water outlet pipe connected to the heat exchange tube are provided on the side of the first processing box, and an air inlet pipe is provided on the top of the first processing box;
[0008] A water tank system is provided on the side of the second treatment tank, and the water tank system is connected to the water outlet pipe;
[0009] The diverter plate and the collecting plate are symmetrically arranged at the top and bottom of the second processing box, a plurality of second heat exchange tubes are arranged between the diverter plate and the collecting plate, a connecting pipe is arranged between the diverter plate and the first processing box, and the bottom of the collecting plate is connected to the air outlet pipe;
[0010] a first heat exchange assembly disposed in the second processing box;
[0011] A plurality of second heat exchange components are arranged in the second heat exchange tube.
[0012] Furthermore, a plurality of evenly distributed ventilation grooves are provided on the side of the second processing box, and a plurality of ventilation and heat dissipation holes are provided on the outer surface of the second processing box. Part of the tube body of the second heat exchange tube is located in the second processing box, and another part of the tube body of the second heat exchange tube passes through the second processing box and is located in the ventilation groove. The second heat exchange component is arranged in the part of the tube body in the ventilation groove.
[0013] Furthermore, the first heat exchange tube and the second heat exchange tube are both made of carbon fiber tubes.
[0014] Furthermore, the water tank system includes a water tank, in which a submersible pump and a water temperature detector are provided, the output end of the submersible pump is connected to a return pipe, one end of the return pipe is connected to a water inlet pipe, an observation window is provided on the side of the water tank, and a drain pipe is provided on the surface of the water tank near the bottom.
[0015] Furthermore, the diversion plate includes a first plate body, a plurality of first guide tubes connected to the second heat exchange tube are arranged on the side of the first plate body, and a plurality of first fixed columns are connected between the first plate body and the second processing box. The collecting plate includes a second plate body, a plurality of second guide tubes connected to the second heat exchange tube are arranged on the side of the second plate body, and a plurality of second fixed columns are connected between the second plate body and the second processing box.
[0016] Furthermore, the first heat exchange component includes a first rotating shaft, a spiral blade is provided on the surface of the first rotating shaft near one end, and a first fan blade is provided on the other end of the first rotating shaft, the spiral blade is located in the connecting pipe, and the first fan blade is located in the second processing box, the second heat exchange component includes a second rotating shaft, both ends of the second rotating shaft pass through the tube body of the second heat exchange tube, second fan blades are provided at both ends of the second rotating shaft, and third fan blades are provided on the surface of the second rotating shaft, and the third fan blades are located in the second heat exchange tube.
[0017] Furthermore, a first solenoid valve is installed on the water inlet pipe, a second solenoid valve is installed on the drain pipe, and a one-way valve is installed on the return pipe.
[0018] Furthermore, the first heat exchange tube is configured as a spiral structure.
[0019] The beneficial effects of the present invention are as follows: by arranging a first heat exchange tube in the first treatment box and arranging a water tank system on the side of the second treatment box, the high-temperature exhaust gas introduced into the first treatment box can be subjected to a primary cooling treatment through the cooperation of the first heat exchange tube and the water tank system; by arranging a diverter plate and a collecting plate at the top and bottom of the second treatment box, arranging a plurality of second heat exchange tubes between the diverter plate and the collecting plate, and arranging a first heat exchange component in the second treatment box and a second heat exchange component in the second heat exchange tube, the high-temperature exhaust gas can be subjected to a secondary cooling treatment, and the high-temperature exhaust gas can be cooled by the primary cooling treatment and the secondary cooling treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic structural diagram of the high-temperature exhaust gas treatment device of the utility model;
[0021] Figure 2 This is a schematic cross-sectional view of the high-temperature exhaust gas treatment device of the present invention;
[0022] Figure 3 This is a schematic diagram of the three-dimensional cross-sectional structure of the high-temperature exhaust gas treatment device of the utility model;
[0023] Figure 4 This utility model Figure 3 A magnified schematic diagram of the local structure A;
[0024] Figure 5 This utility model Figure 3 Enlarged schematic diagram of local structure B.
[0025] The names corresponding to the marks in the figure are:
[0026] 1. First treatment box; 2. Second treatment box; 201. Ventilation slot; 202. Ventilation and heat dissipation holes; 3. Support rod; 4. First heat exchange tube; 5. Water inlet pipe; 6. Water outlet pipe; 7. Air inlet pipe; 8. Diverter plate; 81. First plate body; 82. First guide tube; 83. First fixed column; 9. Collecting plate; 91. Second plate body; 92. Second guide tube; 93. Second fixed column; 10. Second heat exchange tube; 11. Connecting pipe; 12. Air outlet pipe; 13. Water storage tank; 14. Submersible pump; 15. Water temperature detector; 16. Return pipe; 17. Observation window; 18. Drain pipe; 19. First rotating shaft; 20. Spiral blade; 21. First fan blade; 22. Second rotating shaft; 23. Second fan blade; 24. Third fan blade; 25. First solenoid valve; 26. Second solenoid valve; 27. One-way valve. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of the present invention.
[0028] Embodiments of the present utility model:
[0029] like Figure 1-Figure 5As shown, the utility model provides a high-temperature exhaust gas treatment device, including a first treatment box 1 and a second treatment box 2, a first heat exchange pipe 4, a water tank system, a diverter plate 8 and a collecting plate 9, and a first heat exchange component and a second heat exchange component. The first treatment box 1 is arranged above the second treatment box 2, and a support rod 3 is arranged between the first treatment box 1 and the second treatment box 2. The first heat exchange pipe 4 is arranged in the first treatment box 1, and a water inlet pipe 5 and a water outlet pipe 6 connected to the heat exchange pipe are arranged on the side of the first treatment box 1. , a first solenoid valve 25 is installed on the water inlet pipe 5, and an air inlet pipe 7 is provided on the top of the first treatment box 1, the water tank system is arranged on the side of the second treatment box 2, the water tank system is connected to the water outlet pipe 6, the water tank system includes a water storage tank 13, a submersible pump 14 and a water temperature detector 15 are provided in the water storage tank 13, the output end of the submersible pump 14 is connected to the return pipe 16, one end of the return pipe 16 is connected to the water inlet pipe 5, a one-way valve 27 is installed on the return pipe 16, and an observation window 1 is provided on the side of the water storage tank 13 7, and a drain pipe 18 is provided on the surface of the water storage tank 13 near the bottom, and a second solenoid valve 26 is installed on the drain pipe 18, wherein the air inlet pipe 7 is connected to the external high-pressure fan, and the air outlet pipe 12 is connected to the external exhaust gas purification treatment equipment. The high-temperature exhaust gas is introduced into the first treatment box 1 through the air inlet pipe 7 by the high-pressure fan, and the cooling water is introduced into the first heat exchange tube 4 through the water inlet pipe 5. The high-temperature exhaust gas in the first treatment box 1 contacts the first heat exchange tube 4 and exchanges heat with the cooling water flowing in the first heat exchange tube 4. Then the cooling water enters the water storage tank 13 through the water outlet pipe 6 for storage. The water level can be observed through the observation window 17. The cooling water in the water storage tank 13 can be discharged through the drain pipe 18 by opening the second solenoid valve 26. The water temperature of the cooling water in the water storage tank 13 can be checked through the water temperature detector 15. According to actual needs and conditions, the cooling water is guided to the water inlet pipe 5 through the return pipe 16 by starting the submersible pump 14, and then introduced into the first heat exchange tube 4 for use again;
[0030] like Figure 1-Figure 5As shown, the diverter plate 8 and the collecting plate 9 are symmetrically arranged at the top and bottom of the second processing box 2, a plurality of second heat exchange tubes 10 are arranged between the diverter plate 8 and the collecting plate 9, a connecting pipe 11 is arranged between the diverter plate 8 and the first processing box 1, and an outlet pipe 12 is connected to the bottom of the collecting plate 9. The diverter plate 8 includes a first plate body 81, a plurality of first guide tubes 82 connected to the second heat exchange tube 10 are arranged on the side of the first plate body 81, and a plurality of first fixing columns 83 are connected between the first plate body 81 and the second processing box 2. The collecting plate 9 includes a second plate body 91, a plurality of second guide tubes 92 connected to the second heat exchange tube 10 are arranged on the side of the second plate body 91, and a plurality of second fixing columns 93 are connected between the second plate body 91 and the second processing box 2. The first heat exchange component is arranged in the second processing box 2, and multiple second heat exchange components are arranged in the second heat exchange tube 10. A plurality of evenly distributed ventilation grooves 201 are opened on the side of the second processing box 2, and a plurality of ventilation and heat dissipation holes 202 are opened on the outer surface of the second processing box 2. Part of the tube body of the second heat exchange tube 10 is located in the second processing box 2, and another part of the tube body of the second heat exchange tube 10 passes through the second processing box 2 and is located in the ventilation groove 201. The second heat exchange component is arranged in the part of the tube body in the ventilation groove 201. The first heat exchange component includes a first rotating shaft 19. A spiral blade 20 is provided near one end of the surface of the first rotating shaft 19, and a first fan blade 21 is provided at the other end of the first rotating shaft 19. The spiral blade 20 is located in the connecting pipe 11 , the first fan blade 21 is located in the second processing box 2, the second heat exchange component includes a second rotating shaft 22, both ends of the second rotating shaft 22 pass through the tube body of the second heat exchange tube 10, both ends of the second rotating shaft 22 are provided with second fan blades 23, and the surface of the second rotating shaft 22 is provided with third fan blades 24, the third fan blades 24 are located in the second heat exchange tube 10, and the exhaust gas after the first stage of cooling will enter the first disk body 81 of the diverter disk 8 through the connecting pipe 11, and enter the second heat exchange tube 10 through the first guide pipe 82, wherein the contact position of the first disk body 81 and the first rotating shaft 19, and the contact position of the second heat exchange tube 10 and the second rotating shaft 22 are both provided with sealed bearings, and the first rotating shaft 19 and the second rotating shaft 22 are both in contact with the sealed bearings. Interference fit. During this process, the exhaust gas flowing through the connecting pipe 11 will cooperate with the spiral blades 20 of the first heat exchange component, driving the first rotating shaft 19 and the first fan blade 21 to rotate, so as to accelerate the flow of air in the second treatment box 2, and dissipate heat and cool the exhaust gas in the second heat exchange tube 10. The exhaust gas flowing through the second heat exchange tube 10 will cooperate with the third fan blade 24 of the second heat exchange component, driving the second rotating shaft 22 and the second fan blade 23 to rotate, so as to accelerate the air circulation in the ventilation slot 201, and dissipate heat and cool the exhaust gas in the second heat exchange tube 10. The exhaust gas that has undergone secondary cooling will enter the second disk 91 through the second guide pipe 92, and then the cooled exhaust gas will be introduced into the external exhaust gas purification treatment equipment through the outlet pipe 12 for purification treatment.
[0031] like Figure 1-Figure 5As shown, the first heat exchange tube 4 is configured as a spiral structure, and the first heat exchange tube 4 and the second heat exchange tube 10 are both made of carbon fiber tubes. Through such a configuration, the thermal conductivity of the carbon fiber tubes is utilized to better perform heat exchange cooling of the exhaust gas.
[0032] Specifically, by turning on the high-pressure fan, the high-temperature exhaust gas is introduced into the first treatment box 1 through the air inlet pipe 7, and cooling water is introduced into the first heat exchange tube 4 through the water inlet pipe 5. The high-temperature exhaust gas in the first treatment box 1 contacts the first heat exchange tube 4 and exchanges heat with the cooling water flowing in the first heat exchange tube 4. The cooling water then enters the water storage tank 13 through the outlet pipe 6 for storage. The exhaust gas after the first stage of cooling will enter the first disk body 81 of the diverter plate 8 through the connecting pipe 11, and enter the second heat exchange tube 10 through the first guide pipe 82. In this process, the exhaust gas flowing through the connecting pipe 11 will cooperate with the spiral blades 20 of the first heat exchange component to drive the first rotating shaft 19 and the first fan blades 21 to rotate, thereby accelerating the flow of air in the second treatment box 2, dissipating heat and cooling the exhaust gas in the second heat exchange tube 10, and flowing through the second heat exchange tube 10 The exhaust gas will cooperate with the third fan blade 24 of the second heat exchange component to drive the second rotating shaft 22 and the second fan blade 23 to rotate, so as to accelerate the air circulation in the ventilation slot 201 and dissipate heat and cool the exhaust gas in the second heat exchange tube 10. The exhaust gas after secondary cooling will enter the second disk 91 through the second guide pipe 92, and then the cooled exhaust gas will be introduced into the external exhaust gas purification treatment equipment through the outlet pipe 12 for purification treatment. The water level can be observed through the observation window 17. The second solenoid valve 26 can be opened as needed to drain the cooling water in the water tank 13 through the drain pipe 18. The water temperature of the cooling water in the water tank 13 can be checked through the water temperature detector 15. According to actual needs and circumstances, the cooling water can be guided to the water inlet pipe 5 through the return pipe 16 by opening the submersible pump 14, and then introduced into the first heat exchange tube 4 for use again.
Claims
1. A high-temperature exhaust gas treatment device, characterized in that: include: A first processing box (1) and a second processing box (2), wherein the first processing box (1) is arranged above the second processing box (2), and a support rod (3) is provided between the first processing box (1) and the second processing box (2); A first heat exchange tube (4) is arranged in the first treatment box (1); a water inlet pipe (5) and a water outlet pipe (6) connected to the heat exchange tube are arranged on the side of the first treatment box (1); and an air inlet pipe (7) is arranged on the top of the first treatment box (1); A water tank system is arranged on the side of the second treatment tank (2), and the water tank system is connected to the water outlet pipe (6); A diverter plate (8) and a collecting plate (9) are symmetrically arranged at the top and bottom of the second processing box (2); a plurality of second heat exchange tubes (10) are arranged between the diverter plate (8) and the collecting plate (9); a connecting pipe (11) is arranged between the diverter plate (8) and the first processing box (1); and an air outlet pipe (12) is connected to the bottom of the collecting plate (9); A first heat exchange component is arranged in the second processing box (2); A plurality of second heat exchange components are arranged in the second heat exchange tube (10).
2. A high-temperature exhaust gas treatment device according to claim 1, characterized in that: The side of the second processing box (2) is provided with a plurality of evenly distributed ventilation slots (201), and the outer surface of the second processing box (2) is provided with a plurality of ventilation and heat dissipation holes (202); part of the tube body of the second heat exchange tube (10) is located in the second processing box (2), and another part of the tube body of the second heat exchange tube (10) passes through the second processing box (2) and is located in the ventilation slot (201); the second heat exchange component is arranged in the part of the tube body in the ventilation slot (201).
3. The high-temperature exhaust gas treatment device according to claim 1, characterized in that: The first heat exchange tube (4) and the second heat exchange tube (10) are both made of carbon fiber tubes.
4. The high-temperature exhaust gas treatment device according to claim 1, characterized in that: The water tank system comprises a water tank (13), a submersible pump (14) and a water temperature detector (15) are arranged in the water tank (13), the output end of the submersible pump (14) is connected to a return pipe (16), one end of the return pipe (16) is connected to a water inlet pipe (5), an observation window (17) is arranged on the side of the water tank (13), and a drain pipe (18) is arranged on the surface of the water tank (13) near the bottom.
5. The high-temperature exhaust gas treatment device according to claim 1, characterized in that: The diverter plate (8) includes a first plate body (81), a side of the first plate body (81) is provided with a plurality of first flow guide tubes (82) connected to the second heat exchange tube (10), and a plurality of first fixing columns (83) are connected between the first plate body (81) and the second processing box (2); the collecting plate (9) includes a second plate body (91), a side of the second plate body (91) is provided with a plurality of second flow guide tubes (92) connected to the second heat exchange tube (10), and a plurality of second fixing columns (93) are connected between the second plate body (91) and the second processing box (2).
6. The high-temperature exhaust gas treatment device according to claim 1, characterized in that: The first heat exchange component includes a first rotating shaft (19), a spiral blade (20) is provided on the surface of the first rotating shaft (19) near one end, and a first fan blade (21) is provided on the other end of the first rotating shaft (19), the spiral blade (20) is located in the connecting pipe (11), and the first fan blade (21) is located in the second processing box (2), the second heat exchange component includes a second rotating shaft (22), both ends of the second rotating shaft (22) pass through the tube body of the second heat exchange tube (10), both ends of the second rotating shaft (22) are provided with second fan blades (23), and a third fan blade (24) is provided on the surface of the second rotating shaft (22), and the third fan blade (24) is located in the second heat exchange tube (10).
7. The high-temperature exhaust gas treatment device according to claim 4, characterized in that: A first electromagnetic valve (25) is installed on the water inlet pipe (5), a second electromagnetic valve (26) is installed on the drain pipe (18), and a one-way valve (27) is installed on the return pipe (16).
8. The high-temperature exhaust gas treatment device according to claim 1, characterized in that: The first heat exchange tube (4) is configured as a spiral structure.
Citation Information
Patent Citations
High-temperature waste gas treatment device
CN218980870U