Keyboard screen printing assembly line

By designing a keyboard silk screen printing assembly line, automated processing is achieved, which solves the problem of multiple silk screen printing on the keyboard requiring manual transfer, improves processing efficiency and reduces space requirement costs.

CN223355183UActive Publication Date: 2025-09-19DONGGUAN SANJING AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422850049.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-09-19
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

In the prior art, after the keyboard is assembled, different characters need to be silk-screened multiple times, which requires manual transfer of products, making it impossible to form a complete production line and resulting in low work efficiency.

Method used

A keyboard silk screen printing production line is designed, which includes a surrounding conveyor track and multiple process devices to realize automated processing. The conveyor tray assembly passes through each process device in sequence to complete a whole set of processing, reducing manual transfer.

Benefits of technology

Realize automated processing in a limited space, improve processing efficiency, reduce space requirement costs, and support the processing of multiple products with different requirements at the same time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a keyboard screen printing assembly line which comprises a workbench, a conveying rail is arranged on the workbench in a surrounding mode, a first screen printing device is arranged at one end of the workbench, a second screen printing device is arranged at the second end of the workbench, a first drying device is arranged on one side of the workbench, and a second drying device is arranged on the second side of the workbench. By the adoption of the method, when the conveying disc assemblies move along the conveying track through the surrounding conveying track, the conveying disc assemblies sequentially pass through all working procedure devices, a whole set of machining is completed at a time, manual transferring is not needed, automatic machining is achieved, and the production efficiency is improved. A whole set of machining equipment is installed in a limited space, the space is utilized to the maximum degree, the space demand cost is reduced, a plurality of conveying disc assemblies can be installed at the same time according to the demand, machining of a plurality of products at the same time but with different demands is achieved, and the machining efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of keyboard silk screen printing, in particular to a keyboard silk screen printing assembly line. Background Art

[0002] A keyboard is a device for inputting instructions and data to operate computer equipment. It also refers to a group of function keys that are systematically arranged to operate a machine or device (such as a typewriter or computer keyboard). The keyboard is also part of a keyboard instrument. It can also refer to an instrument that uses a keyboard, such as a piano, digital piano, or electronic organ. The keyboard helps to practice typing, and the keycaps usually have corresponding text or patterns printed on them.

[0003] At present, after the keyboard is assembled, letters need to be silk-screened on the surface of the keyboard, and then dried to solidify the silk-screened letters. Depending on the needs, this step needs to be repeated twice or more, and the characters printed each time are different, which requires multiple silk-screen printing equipment. However, due to the space limitations of the workshop, multiple equipment cannot be set up side by side to form a complete production line. As a result, after the first drying is completed, the product needs to be manually transferred to the second silk-screen printing equipment, resulting in low work efficiency and unfavorable to the development of the enterprise.

[0004] Therefore, it is urgent to design a keyboard silk screen production line to overcome the above-mentioned deficiencies of one or more existing technologies. Utility Model Content

[0005] The technical solution adopted by the present invention to solve the above-mentioned technical problems is: a keyboard silk screen printing assembly line, characterized in that it includes: a workbench, a conveying track is arranged in a surrounding shape on the workbench, a first silk screen device is arranged at the first end of the workbench, a second silk screen device is arranged at the second end of the workbench opposite to the first silk screen device, a first drying device is arranged on the first side of the workbench, a second drying device is arranged on the second side of the workbench opposite to the first side, the first drying device and the second drying device cover the conveying track at corresponding positions, and a pad printing device is further provided at one end adjacent to the first silk screen device, a plurality of spaced conveying disc assemblies are transmission-connected to the conveying track, and the conveying disc assembly passes through the first silk screen device, the pad printing device, the first drying device, the second silk screen device, and the second drying device in sequence along the conveying track from a predetermined position.

[0006] In a preferred embodiment, the conveying track includes: a slide rail, which is arranged in a surrounding shape on the upper surface of the workbench, and a transmission chain is also provided on the inner side of the slide rail. The workbench is provided with the first silk screen printing device and the second silk screen printing device, and one end is respectively provided with a driving wheel connected to the transmission chain. The driving wheels rotate synchronously, and the conveying disc assembly is fixedly connected to the transmission chain.

[0007] In a preferred embodiment, each of the conveyor plate assemblies includes: at least two sliding bases, the bottom of the sliding base is provided with a sliding member that slides with the conveyor track, and a mounting plate is rotated above the sliding base, and the mounting plate can rotate horizontally relative to the sliding base.

[0008] In a preferred embodiment, the first screen printing device includes: a screen printing lifting device, the screen printing lifting device is fixedly connected to the first end of the workbench and is located within the range surrounded by the conveying track, the screen printing lifting device is connected to a screen printing transverse movement device, the screen printing transverse movement device is driven by the screen printing lifting device to perform lifting and lowering movements, the two ends of the screen printing transverse movement device are respectively detachably connected to printing brackets, and a printing table is adjustably connected between the two printing brackets, and at least one scraper is also slidably connected to the screen printing transverse movement device, and the scraper can move laterally along the screen printing transverse movement device, and the scraper is located above the printing table.

[0009] In a preferred embodiment, the pad printing device includes: a pad printing mounting seat, the pad printing mounting seat is fixedly connected to the workbench, a pad printing mounting plate is fixedly connected above the pad printing mounting seat, a pad printing transverse movement device is provided on the top of the pad printing mounting plate, a pad printing lifting device is connected to the pad printing transverse movement device, one end of the pad printing lifting device is connected to at least one pad printing head, and the pad printing head performs lifting and lowering movements under the control of the pad printing lifting device.

[0010] In a preferred embodiment, the first drying device includes: an oven, the oven cover is arranged on the conveying track, a heating lamp is provided in the oven, doors are respectively provided on both sides of the oven facing outwards, and a heat exhaust pipe is provided on the top of the oven.

[0011] In a preferred embodiment, a control screen is further provided at one end adjacent to the first screen printing device.

[0012] The beneficial effects of the present invention are as follows: through the surrounding conveying track, the conveying disc assembly passes through each process device in sequence when moving along the conveying track, completing a whole set of processing at one time, without the need for manual transfer, and automated processing. A whole set of processing equipment can be installed in a limited space, maximizing the use of space and reducing space requirement costs. In addition, multiple conveying disc assemblies can be installed at the same time according to demand, realizing the processing of multiple products at the same time but with different requirements, greatly improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural diagram of the utility model;

[0014] Figure 2 This is a schematic structural diagram of the first screen printing device of the present invention;

[0015] Figure 3 This is a schematic structural diagram of the pad printing device of the present invention;

[0016] Figure 4 This is a structural diagram of the conveying track and conveying tray assembly of the utility model;

[0017] Figure 5 This is a schematic structural diagram of the first drying device of the present invention.

[0018] In the picture:

[0019] 10. Workbench;

[0020] 20. Conveyor track; 21. Slide rail; 22. Transmission chain; 23. Drive wheel; 24. Conveyor tray assembly; 25. Sliding base; 26. Slide; 27. Mounting tray;

[0021] 30. First screen printing device; 31. Screen printing lifting device; 32. Screen printing traverse device; 33. Printing bracket; 34. Printing table; 35. Squeegee; 36. Second screen printing device;

[0022] 40. Pad printing device; 41. Pad printing mounting base; 42. Pad printing mounting plate; 43. Pad printing traverse device; 44. Pad printing lifting device; 45. Pad printing head;

[0023] 50. First drying device; 51. Oven; 52. Heating lamp; 53. Oven door; 54. Heat exhaust duct; 55. Second drying device. DETAILED DESCRIPTION

[0024] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0025] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms, "connection", and "installation" should be understood in a broad sense. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. In addition, "communication" can be a direct connection or an indirect connection through an intermediate medium. Here, "fixed" means that the two are connected to each other and the relative position relationship after connection remains unchanged. The directional terms mentioned in the embodiments of the present invention, such as "inside", "outside", "top", "bottom", etc., are only reference to the directions of the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0026] In the embodiments of the present invention, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include one or more of the features.

[0027] In the embodiments of the present invention, "and / or" is simply a description of the association relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent three situations: A exists alone, A and B exist simultaneously, and B exists alone. In addition, the character " / " in this document generally indicates that the related objects are in an "or" relationship.

[0028] References to "one embodiment" or "some embodiments" in this specification mean that one or more embodiments of the present invention include a particular feature, structure or characteristic described in conjunction with that embodiment. Thus, phrases such as "in one embodiment," "in some embodiments," "in other embodiments," and "in other embodiments" that appear in different places in this specification do not necessarily refer to the same embodiment, but rather mean "one or more but not all embodiments," unless otherwise specifically emphasized. The terms "comprise," "include," "have," and their variations all mean "including but not limited to," unless otherwise specifically emphasized. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0029] like Figure 1-Figure 5As shown, the utility model provides a keyboard silk screen production line, characterized in that it comprises: a workbench 10, a conveying track 20 is arranged in a surrounding shape on the workbench 10, a first silk screen device 30 is arranged at a first end of the workbench 10, a second silk screen device 36 is arranged at a second end of the workbench 10 opposite to the first silk screen device 30, a first drying device 50 is arranged on a first side of the workbench 10, a second drying device 55 is arranged on a second side of the workbench 10 opposite to the first side, the first drying device 50 and the second drying device 55 cover the conveying track 20 at corresponding positions, a pad printing device 40 is further arranged at one end adjacent to the first silk screen device 30, a plurality of spaced conveying disc assemblies 24 are drivingly connected to the conveying track 20, and the conveying disc assembly 24 passes through the first silk screen device 30, the pad printing device 40, the first drying device 50, the second silk screen device 36, and the second drying device 55 in sequence along the conveying track 20 from a predetermined position;

[0030] Specifically, the conveying track 20 is in a closed loop shape, and a first silk screen printing device 30 for printing a first feature, a pad printing device 40 for printing a brand and other features, a first drying device 50 for accelerating the curing of the aforementioned printed features, a second silk screen printing device 36 for printing a second feature, and a second drying device 55 for curing the aforementioned printed features for a second time are sequentially provided in the conveying direction of the conveying track 20. When the conveying tray assembly 24 moves on the sample conveying track 20, it passes through the aforementioned devices in sequence and completes a whole set of processing at one time without manual transfer and automatic processing. A whole set of processing equipment can be installed in a limited space to maximize the use of space and reduce space requirement costs. In addition, multiple conveying tray assemblies 24 can be installed at the same time according to demand, so that multiple products can be processed simultaneously but with different requirements, greatly improving processing efficiency.

[0031] Among them, the conveying track 20 includes: a slide rail 21, which is in a closed loop shape, and a transmission chain 22 is provided on the inner side of the slide rail 21, and two driving wheels 23 are respectively provided at the first end and the second end of the workbench 10. The driving wheels 23 are connected to the transmission chain 22 for transmission. The driving wheels 23 can be driven by a motor to generate a driving force to drive the transmission chain 22 to move. At the same time, the conveying disc assembly 24 is connected to the transmission chain 22. When the transmission chain 22 moves, it drives the conveying disc assembly 24 to move along the slide rail 21 to realize the transportation of the product. The driving wheels 23 can choose two diagonally set motors, and the other two diagonally set driving wheels 23 can be used as driven wheels and support the transmission chain 22. This method can reduce the setting of the motor and reduce costs.

[0032] Each conveyor tray assembly 24 includes: at least two sliding bases 25, and the bottom of each sliding base 25 is provided with a slide 26 that slides with the slide rail 21. In order to prevent the sliding base 25 from falling out of the slide rail 21, the slide 26 and the slide rail 21 preferably adopt a concave-convex embedded sliding fit to prevent the slide 26 from moving vertically; in order to facilitate the placement of products, a mounting plate 27 is rotatably connected above the two sliding bases 25. The rotation method can avoid movement conflicts due to the corners of the conveying track 20, so that the mounting plate 27 can smoothly pass through the corners of the conveying track 20.

[0033] Furthermore, the first screen printing device 30 includes: a screen printing lifting device 31, a screen printing transverse movement device 32, the screen printing lifting device 31 is fixed in the workbench 10, the screen printing lifting device 31 adopts a screw transmission method to drive the screen printing transverse movement device 32 to move up and down, which is an existing technology, so it will not be described in detail here, the screen printing transverse movement device 32 adopts a motor and a transmission belt method to realize the lateral movement of the scraper 35, which is an existing technology, so it will not be described in detail here, and printing brackets 33 are adjustable at both ends of the screen printing transverse movement device 32. A printing table 34 is connected between the two printing brackets 33, and a predetermined printing plate and ink are provided on the printing table 34. The scraper 35 is used to control the printing table 34 to descend when the product is transported to the bottom of the printing table 34, so that it is in contact with the upper surface of the product, and then the scraper 35 is driven by the screen printing transverse movement device 32 to move from one end to the other end on the printing table 34, squeezing the ink on the product during the movement to achieve characteristic printing. The second screen printing device 36 differs from the first screen printing device 30 in the content of the printing plate, while other structures are the same.

[0034] Furthermore, the pad printing device 40 includes: a pad printing mounting seat 41, which is fixedly arranged in the workbench 10, and a pad printing mounting plate 42 is fixedly arranged above the pad printing mounting seat 41, and a pad printing transverse moving device 43 is arranged above the pad printing mounting plate 42. The pad printing transverse moving device 43 is driven by a cylinder and a slider, and a pad printing lifting device 44 is connected to the pad printing transverse moving device 43. The pad printing transverse moving device 43 can control the extension distance of the pad printing lifting device 44. The pad printing lifting device 44 is driven by a cylinder and a guide column, and a pad printing head 45 is connected to one end of the pad printing lifting device 44. When the product moves to the bottom of the pad printing device 40, the pad printing lifting device 44 controls the lifting and lowering of the pad printing head 45 to print the features on the product. The pad printing device 40 is usually used to print smaller features such as brands and LOGOs.

[0035] Furthermore, the first drying device 50 includes: an oven 51 covered above the conveying track 20, and entrances and exits are provided at the front and rear ends of the oven 51 so that the product can enter the oven 51. A heating lamp 52 is suspended in the oven 51. The heating lamp 52 can be an ultraviolet lamp or a lamp that can generate a large amount of heat. After the product enters the oven 51, the heating lamp 52 works to irradiate the product to heat the printed ink and accelerate its curing; in order to facilitate the heating lamp 52, doors 53 are provided on both sides of the oven 51 facing outwards, and the doors 53 are locked when not in use to avoid affecting the heating efficiency; since the heating lamp 52 heats the ink, the heated ink will generate exhaust gas. In order to avoid the accumulation of exhaust gas in the oven 51, a heat exhaust pipe 54 is also provided on the top of the oven 51, and an exhaust fan is provided in the heat exhaust pipe 54 to accelerate the discharge of exhaust gas in the oven 51.

[0036] The second drying device 5555 has the same structure as the first drying device 50, so it will not be described in detail here.

[0037] To sum up, the present application uses a surrounding conveyor track. When the conveyor disc assembly moves along the conveyor track, it passes through each process device in sequence and completes a whole set of processing at one time. There is no need for manual transfer and automated processing. A whole set of processing equipment can be installed in a limited space to maximize the use of space and reduce space requirement costs. In addition, multiple conveyor disc assemblies can be installed at the same time according to demand, so that multiple products can be processed at the same time but with different requirements, greatly improving processing efficiency.

[0038] The present invention is not limited to what is described in the specification and implementation modes, and therefore additional advantages and modifications can be easily realized by those skilled in the art. Therefore, without departing from the spirit and scope of the general concept defined by the claims and their equivalents, the present invention is not limited to the specific details, representative devices, and illustrated examples shown and described herein.

Claims

1. A keyboard screen printing production line, characterized in that: include: A workbench, wherein a conveying track is provided on the workbench in a surrounding shape, a first silk screen printing device is provided at the first end of the workbench, a second silk screen printing device is provided at the second end of the workbench opposite to the first silk screen printing device, a first drying device is provided on the first side of the workbench, and a second drying device is provided on the second side of the workbench opposite to the first side, the first drying device and the second drying device cover the conveying track at corresponding positions, and a pad printing device is further provided at one end adjacent to the first silk screen printing device, a plurality of spaced conveying disc assemblies are transmission-connected to the conveying track, and the conveying disc assemblies pass through the first silk screen printing device, the pad printing device, the first drying device, the second silk screen printing device, and the second drying device in sequence along the conveying track from a predetermined position.

2. The keyboard screen printing production line according to claim 1, characterized in that: The conveying track includes: a slide rail, which is arranged in a surrounding shape on the upper surface of the workbench, and a transmission chain is also provided on the inner side of the slide rail. The workbench is provided with the first silk screen printing device and the second silk screen printing device, and one end is respectively provided with a driving wheel connected to the transmission chain. The driving wheels rotate synchronously, and the conveying disc assembly is fixedly connected to the transmission chain.

3. The keyboard screen printing line according to claim 1 or 2, characterized in that: Each of the conveyor tray assemblies includes at least two sliding bases, the bottom of the sliding base is provided with a slide that slidably cooperates with the conveyor track, and a mounting plate is rotatably provided above the sliding base, and the mounting plate can rotate horizontally relative to the sliding base.

4. The keyboard screen printing production line according to claim 1, characterized in that: The first screen printing device includes: a screen printing lifting device, which is fixedly connected to the first end of the workbench and is located within the range surrounded by the conveying track. The screen printing lifting device is connected to a screen printing transverse movement device, and the screen printing transverse movement device is driven by the screen printing lifting device to perform lifting and lowering movements. The two ends of the screen printing transverse movement device are respectively detachably connected to printing brackets, and a printing table is adjustably connected between the two printing brackets. At least one scraper is also slidably connected to the screen printing transverse movement device, and the scraper can move laterally along the screen printing transverse movement device. The scraper is located above the printing table.

5. The keyboard screen printing production line according to claim 1, characterized in that: The pad printing device includes: a pad printing mounting seat, the pad printing mounting seat is fixedly connected to the workbench, a pad printing mounting plate is fixedly connected above the pad printing mounting seat, a pad printing transverse movement device is provided on the top of the pad printing mounting plate, a pad printing lifting device is connected to the pad printing transverse movement device, one end of the pad printing lifting device is connected to at least one pad printing head, and the pad printing head performs lifting and lowering movements under the control of the pad printing lifting device.

6. The keyboard screen printing production line according to claim 1, characterized in that: The first drying device includes an oven, wherein the oven cover is arranged on the conveying track, a heating lamp is arranged in the oven, doors are respectively opened on both sides of the oven facing outwards, and a heat exhaust pipe is arranged on the top of the oven.

7. The keyboard screen printing production line according to claim 1, characterized in that: A control screen is also provided at one end adjacent to the first screen printing device.