Deviation correcting device for coal conveying

By introducing a combination of side rollers and compression parts into the coal conveying device, using pressure sensors and warning lights to indicate deviation, and adjusting the side roller angles through hydraulic pressure, the problem of belt deviation being difficult to detect and adjust in existing devices has been solved, thereby improving conveying efficiency and stability.

CN223356570UActive Publication Date: 2025-09-19SHANXI PROVINCE SHIDESUNJIAGOU COAL MINE CO LTD
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Patent Information

Application Number
CN202422867175.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-09-19
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The existing coal conveying correction device has an offset between the lateral and inclined rollers that is difficult to detect and adjust, resulting in a decrease in conveying efficiency.

Method used

A deviation correction device consisting of a supporting chassis, an inner belt bracket and an outer belt bracket was designed. The device used a combination of side rollers and compression elements to indicate deviation through pressure sensors and warning lights, and drove the side rollers to adjust their angles through hydraulic actuators to correct belt deviation.

Benefits of technology

It achieves timely correction of belt deviation, improves the efficiency and stability of coal transportation, reduces manual intervention, and ensures the smooth operation of the transportation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a deviation rectifying device for coal conveying, which is characterized in that one end of a side roller is hinged to a support underframe through a fixed connecting end, the other end of the side roller is provided with a movable connecting end, and one surface, facing the side roller, of a connecting piece is provided with a sensing end of a pressure sensor; the sensing end surface of the pressure sensor is connected with a compression piece, and the output end of the pressure sensor is electrically connected with the warning lamp. Through the arrangement of the side roller and the compression piece, once the belt deviates towards one side, the edge of the belt on the side can be close to the compression piece at the movable connecting end, in the deviation process of the belt, the belt continuously generates pressure on the compression piece, and the sensing end of the pressure sensor on the connecting piece transmits a pressure signal reaching a specified value to the warning lamp; and the position of the belt is corrected through operation of rotating and adjusting the side rollers, the belt is driven to return to the middle, linear motion of the belt is guaranteed, and the coal conveying efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal transportation, in particular to a deviation-correcting device for coal transportation. Background Art

[0002] The correction device for coal transportation is used to ensure the smooth operation of the conveyor belt during the transportation of coal and other materials, and to prevent the conveyor belt from deviating from the predetermined track. It helps adjust the running track of the conveyor belt, prevents the conveyor belt from running off the track or deviating from the center during operation, and ensures that the transportation process is efficient and smooth.

[0003] In the existing coal conveying correction device, the belt is limited between the horizontal and inclined rollers, but it is inevitable that there will still be deviations. If such a deviation is not adjusted, the deviation position is not easy to be found, and the efficiency of coal transportation will be affected if the belt is not corrected. Utility Model Content

[0004] The purpose of the present utility model is to provide a deviation correction device for coal conveying, so as to solve the problem that the deviation correction device for coal conveying in the above-mentioned prior art proposed in the above-mentioned background technology is inevitably still offset even though the belt is limited between the horizontal and inclined rollers. If such a degree of offset is not adjusted, the offset position is not easy to be found, and the belt will be affected in the efficiency of coal transportation if it is not corrected.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a coal conveying correction device, comprising a supporting base, an inner belt bracket and an outer belt bracket, the inner belt bracket and the outer belt bracket are arranged above the supporting base, the inner belt bracket includes a transverse roller, the outer belt bracket is provided with two groups symmetrically arranged about the inner belt bracket, the outer belt bracket includes a side roller, one end of the side roller is hingedly connected to the supporting base through a fixed connection end, and the other end of the side roller is provided with a movable connection end, the movable connection end includes a connecting piece, a pressure sensor, a compression piece and a warning light, the sensing end of the pressure sensor is installed on the side of the connecting piece facing the side roller, the sensing end surface of the pressure sensor is connected to the compression piece, and the output end of the pressure sensor is electrically connected to the warning light.

[0006] Preferably, the movable connection end further includes a spring, and the pressure sensor and the compression member are provided with multiple groups of springs.

[0007] Preferably, the compression member includes a fixed seat, a limiting shaft and a roller, the fixed seat is connected to one end of the spring, multiple sets of limiting shafts are installed on the fixed seat, the roller is sleeved and rotatably connected to the limiting shaft, and the roller and the limiting shaft are arranged in a one-to-one correspondence.

[0008] Preferably, the connecting member is connected to the supporting base frame via a hydraulic press, the main body of the hydraulic press is hingedly connected to the supporting base frame, and the output end of the hydraulic press is hingedly connected to the bottom of the connecting member.

[0009] Preferably, the inner belt bracket further includes a first positioning member and a first bearing. The first positioning member is fixed on the supporting base and is provided in two groups. Both ends of the transverse roller are connected to the first positioning member through the first bearing respectively.

[0010] Preferably, the belt outer bracket further includes a second bearing, one end of the side roller is connected to the movable connection end via the second bearing, and the other end is connected to the fixed connection end via the second bearing.

[0011] Preferably, the fixed connection end includes a second positioning member and a rotating member, the second positioning member is fixed on the supporting base, the rotating member is hingedly connected to the second positioning member, and the rotating member is installed with a second bearing connected to the side roller.

[0012] Preferably, the surfaces of the transverse roller and the side roller are both wrapped with a silicone layer, and the silicone layer is made of a flexible material.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The utility model is provided with side rollers and compression parts. Once the belt deviates to one side, the edge of the belt on this side will be close to the compression part at the movable connecting end. During the belt deviation, the belt continuously generates pressure on the compression part, and the compression part will approach the connecting part. The sensing end of the pressure sensor on the connecting part will transmit the pressure signal reaching the specified value to the warning light, making the warning light light up, which can promptly remind the staff of the belt deviation. The belt position is corrected by rotating and adjusting the rollers on the opposite side. When the belt runs deviated to one side, the roller on this side rotates and increases the angle between it and the supporting base frame. When the tilt degree of the roller on this side is greater than that of the other side, the belt is driven to return to the middle, ensuring the linear motion of the belt and improving the efficiency of coal transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic structural diagram of the deviation-correcting device of the present utility model.

[0016] Figure 2 This is a schematic diagram of the belt inner bracket structure of the utility model.

[0017] Figure 3 This is a structural schematic diagram of the belt outer bracket of the present utility model.

[0018] Figure 4 This is a structural diagram of the movable connection end of the utility model.

[0019] Figure 5This is a schematic diagram of the compression component structure of the present utility model.

[0020] In the figure: 1. Support chassis; 2. Belt inner bracket; 21. First positioning member; 22. First bearing; 23. Transverse roller; 3. Belt outer bracket; 31. Fixed connection end; 311. Second positioning member; 312. Rotating member; 32. Side roller; 33. Second bearing; 34. Movable connection end; 341. Connecting member; 342. Pressure sensor; 343. Spring; 344. Compression member; 3441. Fixed seat; 3442. Limiting shaft; 3443. Roller; 345. Warning light; 35. Hydraulic pressure; 4. Silicone layer. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] An embodiment provided by the present invention: Figure 1 As shown, a coal conveying deviation correction device includes a supporting base frame 1, an inner belt bracket 2, an outer belt bracket 3 and a silica gel layer 4.

[0023] like Figure 1 As shown, the inner and outer belt brackets 2 and 3 are mounted above the support base 1. Two sets of outer belt brackets 3 are symmetrically arranged around the inner belt brackets 2. These inner and outer belt brackets 2 and 3 support the belt conveyor for conveying coal. The side rollers 32 and transverse rollers 23 are angled, creating an inverted opening on the belt. Compared to a flat belt, this prevents the collected coal from falling off the track. Furthermore, the inner and outer belt brackets 2 and 3 sandwich the belt, preventing it from straying from its path.

[0024] like Figure 2 As shown, the inner belt bracket 2 includes a first positioning member 21, a first bearing 22, and a transverse roller 23. The first positioning member 21 is fixed to the supporting base frame 1 and is provided in two groups. The two ends of the transverse roller 23 are connected to the first positioning member 21 through the first bearing 22. The transverse roller 23 rotates between the two groups of first positioning members 21. The bottom of the belt abuts against the transverse roller 23. When the driven belt passes through, the transverse roller 23 rotates accordingly. The first bearing 22 makes the belt rotate more flexibly when passing through the transverse roller 23.

[0025] like Figure 3As shown, the belt outer bracket 3 includes a fixed connection end 31 and a side roller 32. One end of the side roller 32 is hingedly connected to the support base 1 via the fixed connection end 31. The fixed connection end 31 includes a second positioning member 311 and a rotating member 312. The second positioning member 311 is fixed to the support base 1, and the rotating member 312 is hingedly connected to the second positioning member 311. By setting the fixed connection end 31, the side roller 32 can be rotated to adjust the angle between it and the support base 1. The fixed connection ends 31 on both sides can be adjusted separately. When the belt runs to one side, the side roller 32 on this side rotates to increase the angle between it and the support base 1. When the side roller 32 on this side is tilted more than the other side, it drives the belt back to the center. During the adjustment process, the rotation angle of the side roller 32 can be adjusted accordingly according to the degree of belt deviation, so that the belt can be quickly and efficiently adjusted to the appropriate position.

[0026] The surfaces of the transverse roller 23 and the side roller 32 are both covered with a silicone layer 4, which is made of a flexible material. The silicone layer 4 has a high degree of fit with the belt, increasing friction and making the belt conveying coal smoother.

[0027] The outer belt bracket 3 also includes a movable connection end 34 and a hydraulic actuator 35. The movable connection end 34 includes a connector 341. The connector 341 of the movable connection end 34 is provided at the other end of the side roller 32. The connector 341 is connected to the support base 1 via the hydraulic actuator 35. The main body of the hydraulic actuator 35 is hingedly connected to the support base 1, and the output end of the hydraulic actuator 35 is hingedly connected to the bottom of the connector 341. During the angle adjustment process of the side roller 32, the hydraulic actuator 35 drives the connector 341 to complete the rotation of the side roller 32 around the fixed connection end 31.

[0028] The outer belt bracket 3 also includes a second bearing 33. One end of the side roller 32 is connected to the fixed connection end 31 via the second bearing 33 mounted on the rotating member 312. One end of the side roller 32 is connected to the movable connection end 34 via the second bearing 33 mounted on the connecting member 341. The side roller 32 rotates between the two sets of movable connection ends 34 and the fixed connection end 31. The bottom of the belt edge abuts the top of the side roller 32. When the driven belt passes, the side roller 32 rotates accordingly. The second bearing 33 allows the belt to rotate more flexibly when passing the transverse roller 23.

[0029] like Figure 4As shown, the movable connection end 34 includes a connector 341, a pressure sensor 342, a spring 343, a compression member 344, and a warning light 345. The sensing end of the pressure sensor 342 is mounted on the side of the connector 341 facing the side roller 32. The sensing end surface of the pressure sensor 342 is connected to the compression member 344 via a spring 343. Multiple groups of springs 343 are provided between the pressure sensor 342 and the compression member 344. The output end of the pressure sensor 342 is electrically connected to the warning light 345. The warning light 345 is located at the top of the connector 341. Once the belt deviates to one side, the edge of the belt on this side will approach the compression part 344 of the movable connecting end 34. During the belt deviation process, the belt continuously generates pressure on the compression part 344. Under the action of pressure, the spring 343 of the compression part 344 is compressed, and the compression part 344 will approach the connecting part 341. The sensing end of the pressure sensor 342 on the connecting part 341 will transmit the pressure signal reaching the specified value to the warning light 345, making the warning light 345 light up, which can promptly remind the staff of the belt deviation, facilitate the next step of adjusting the angle of the cross roller 23, ensure the linear movement of the belt, and improve the efficiency of coal transportation.

[0030] like Figure 5 As shown, the compression member 344 includes a fixed seat 3441, a limiting shaft 3442, and a roller 3443. The fixed seat 3441 is connected to one end of the spring 343. Multiple sets of limiting shafts 3442 are installed on the fixed seat 3441. The rollers 3443 are sleeved and rotatably connected to the limiting shafts 3442. The rollers 3443 and limiting shafts 3442 are arranged in a one-to-one correspondence. When the edge of the belt pushes the compression member 3444, the edge of the belt sticks to the roller 3443. As the belt moves, the roller 3443 also rotates accordingly, reducing the resistance of the belt movement, preventing conveying jams, and maintaining normal conveying speed.

[0031] The rotation adjustment of the hydraulic press 35 driving the side roller 32 of the device can also be connected to the pressure sensor 342 through the control module. The pressure sensor 342 transmits the signal to the control module. The control module directly drives the hydraulic press 35 to operate. At the same time, according to the pressure of the pressure sensor 342, the rotation angle of the side roller 32 driven by the hydraulic press 35 is adjusted, saving manpower.

[0032] The above are only embodiments of the present invention, and common knowledge such as the specific structures and characteristics of the scheme are not described in detail here. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claim involved.

Claims

1. A correction device for coal transportation, comprising a support base (1), an inner belt bracket (2) and an outer belt bracket (3), wherein the inner belt bracket (2) and the outer belt bracket (3) are arranged above the support base (1), the inner belt bracket (2) includes a transverse roller (23), the outer belt bracket (3) is provided with two groups of rollers symmetrically arranged about the inner belt bracket (2), and the outer belt bracket (3) includes side rollers (32), characterized in that: One end of the side roller (32) is hingedly connected to the supporting base frame (1) via a fixed connection end (31); the other end of the side roller (32) is provided with a movable connection end (34); the movable connection end (34) comprises a connecting piece (341), a pressure sensor (342), a compression piece (344) and a warning light (345); the sensing end of the pressure sensor (342) is installed on a side of the connecting piece (341) facing the side roller (32); the sensing end surface of the pressure sensor (342) is connected to the compression piece (344); and the output end of the pressure sensor (342) is electrically connected to the warning light (345).

2. A coal conveying deviation correction device according to claim 1, characterized in that: The movable connection end (34) further includes a spring (343), and the pressure sensor (342) and the compression member (344) are provided with multiple groups of springs (343).

3. The coal conveying deviation correction device according to claim 2, characterized in that: The compression member (344) includes a fixed seat (3441), a limiting shaft (3442) and a roller (3443). The fixed seat (3441) is connected to one end of the spring (343). Multiple groups of limiting shafts (3442) are installed on the fixed seat (3441). The roller (3443) is sleeved and rotatably connected to the limiting shaft (3442). The roller (3443) and the limiting shaft (3442) are arranged in a one-to-one correspondence.

4. The coal conveying deviation correction device according to claim 1, characterized in that: The connecting member (341) is connected to the supporting base frame (1) via a hydraulic press (35); the main body of the hydraulic press (35) is hingedly connected to the supporting base frame (1); and the output end of the hydraulic press (35) is hingedly connected to the bottom of the connecting member (341).

5. The coal conveying deviation correction device according to claim 1, characterized in that: The inner belt bracket (2) further comprises a first positioning member (21) and a first bearing (22). The first positioning member (21) is fixed on the supporting base frame (1) and is provided in two groups. The two ends of the transverse roller (23) are respectively connected to the first positioning member (21) via the first bearing (22).

6. The coal conveying deviation correction device according to claim 1, characterized in that: The belt outer bracket (3) further includes a second bearing (33), one end of the side roller (32) is connected to the movable connection end (34) via the second bearing (33), and the other end is connected to the fixed connection end (31) via the second bearing (33).

7. The coal conveying deviation correction device according to claim 1, characterized in that: The fixed connection end (31) comprises a second positioning member (311) and a rotating member (312), wherein the second positioning member (311) is fixed on the supporting base (1), the rotating member (312) is hingedly connected to the second positioning member (311), and a second bearing (33) connected to the side roller (32) is installed on the rotating member (312).

8. The coal conveying deviation correction device according to claim 1, characterized in that: The surfaces of the transverse roller (23) and the side roller (32) are both wrapped with a silicone layer (4), and the silicone layer (4) is made of a flexible material.