Machine-made charcoal carbonization and decoking device
Through the innovative design of the fixing and flipping mechanism, the problem of unstable self-rotation and flipping of the machine-made charcoal in the carbonization and decoking device is solved, and the stable fixation and effective decoking of the machine-made charcoal are achieved.
Patent Information
- Application Number
- CN202422608810.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-29
AI Technical Summary
During the flipping process of the existing machine-made charcoal carbonization and decoking device, the machine-made charcoal is easy to rotate around the fixed rod, resulting in ineffective decoking. Moreover, after flipping, the contact surface between the machine-made charcoal and the wire brush plate is inconsistent, affecting the decoking effect.
The fixing mechanism and the flipping mechanism are adopted, and the combined design of the fixing rod, the clamping plate, the magnet assembly and the flipping mechanism is used to achieve stable fixing and flipping of the machine-made charcoal, avoid self-rotation, ensure that the surface to be processed is stably facing upward after flipping, and the decoking position is adjusted by the lifting assembly.
The stable fixation and flipping of the machine-made charcoal are achieved, the deviation or crushing caused by self-rotation and friction is avoided, and the stability and effect of the decoking process are ensured.
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Figure CN223357596U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machine-made charcoal production, in particular to a machine-made charcoal carbonization and decoking device. Background Art
[0002] Machine-made charcoal, also known as machine-made wood charcoal, is a carbon product typically made from wood chips extruded into carbon rods. Machine-made charcoal is environmentally friendly, high-energy, and clean. A machine-made charcoal carbonization and decoking unit is a device used to convert biomass feedstock into machine-made charcoal through pyrolysis.
[0003] Chinese patent publication number CN215288643U discloses a carbonization and decoking device for machine-made charcoal, comprising a base; a decoking device, the bottom of which is fixedly connected to the top of the base; a fixing device, the bottom of which is rotatably connected to the top of the base, the fixing device comprising a rotating shaft, the bottom of which is rotatably connected to the top of the base, the top of which is fixedly connected to a rectangular box, the top of the inner wall of which is rotatably connected to a No. 2 motor, the output shaft of which is fixedly connected to a threaded rod, the bottom of which is rotatably connected to the bottom of the rectangular box, and the peripheral side of which is rotatably connected to a moving part. This device can better fix and flip the machine-made charcoal that needs to be decoked, so that the machine-made charcoal can be decoked in more directions, thereby improving product quality.
[0004] However, the above technical solution has the following shortcomings: in order to easily string the machine-made charcoal on the fixed rod, the through hole of the machine-made charcoal is significantly larger than the cross-sectional size of the fixed rod. When the device flips the rectangular piece through the No. 2 gear, the center of gravity of the machine-made charcoal causes the machine-made charcoal itself to rotate around the fixed rod, and then the contact surface of the machine-made charcoal after flipping is the same as that before the flipping of the wire brush plate, and the machine-made charcoal cannot be effectively decoked. Utility Model Content
[0005] The purpose of the utility model is to address the problems existing in the background technology and propose a carbonization and decoking device for machine-made charcoal, which can not only quickly socket the machine-made charcoal and effectively fix the top rod, but also prevent the machine-made charcoal from rotating on its own during the flipping process, thereby ensuring the effective treatment of the machine-made charcoal.
[0006] The technical solution of the utility model is a carbonization and decoking device for machine-made charcoal, comprising a base and a fixing mechanism; a collecting box is provided on the base, and a frame is provided above the collecting box; the fixing mechanism comprises a mounting frame rotatably connected to the frame, a connecting plate rotatably connected to the mounting frame, a plurality of fixing rods linearly distributed on the connecting plate, a clamping plate slidably arranged on the mounting frame and having a plurality of through holes for inserting the fixing rods, and two clamping assemblies arranged on the mounting frame, two symmetrically distributed sliders with positioning grooves are provided on the clamping plate, and the sliders are slidably arranged inside the mounting frame.
[0007] Preferably, the snap-on assembly includes a stand mounted on the mounting frame, an insertion rod slidably mounted on the stand, a convex ring and a handle coaxially mounted on the insertion rod, and a spring with both ends respectively mounted on the stand and the convex ring, and the insertion rod can be inserted into the positioning slot.
[0008] Preferably, a limit plate is provided on the installation frame, and a groove for the fixing rod to be embedded in the limit plate is provided on the limit plate.
[0009] Preferably, the fixing mechanism further includes a plurality of linearly distributed abutment components, the abutment components including a transverse plate, an elastic pad and two first magnets arranged on the transverse plate, and a second magnet arranged inside the mounting frame, the first magnet being magnetically connected to the second magnet.
[0010] Preferably, a flipping mechanism is provided on the frame, and the flipping mechanism includes a rotating shaft provided on the mounting frame, a first pulley coaxially provided on the rotating shaft on one side, a main shaft rotatably connected to the frame, a second pulley coaxially provided on the main shaft, a belt sleeved on the first pulley and the second pulley, and a first motor provided on the frame, and the first motor is drivingly connected to the main shaft.
[0011] Preferably, a support frame is provided on the base, and a lifting assembly is provided on the support frame. The lifting assembly includes a second motor provided on the support frame, a threaded rod provided for rotation on the support frame and the base, a vertically distributed guide rod, and a threaded block and a guide block provided on the frame. The second motor and the threaded rod are drivingly connected, the threaded block and the threaded rod are threadedly connected, and the guide block and the guide rod are slidingly connected.
[0012] Preferably, a mounting frame is provided on the base, and a defocusing body is provided on the mounting frame.
[0013] Compared with the prior art, the present invention has the following beneficial technical effects:
[0014] The fixing mechanism provided in the utility model can not only fix the fixing rod of the sleeved machine-made charcoal simply and effectively, but also achieve the fixing effect on the machine-made charcoal, thereby preventing the machine-made charcoal from rotating on its own due to the center of gravity during the flipping process, and achieving the effect that the surface to be processed of the machine-made charcoal is stably facing upward after the flipping of the machine-made charcoal, and at the same time ensures that the machine-made charcoal will not be axially offset or the end portion will be crushed due to friction during the physical decoking process. The utility model has good practicality and is simple and convenient to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic structural diagram of an embodiment of the present utility model;
[0016] Figure 2 It is a structural diagram of the fixing mechanism;
[0017] Figure 3 Schematic diagram of the cross-section structure of the installation frame;
[0018] Figure 4 for Figure 3 A magnified schematic diagram of the structure at point A.
[0019] Figure numerals: 1. base; 2. collecting box; 3. frame; 4. mounting frame; 5. connecting plate; 6. fixing rod; 7. limiting plate; 8. locking plate; 9. stand; 10. plug rod; 11. convex ring; 12. spring; 13. slider; 14. handle; 15. horizontal plate; 16. elastic pad; 17. first magnet; 18. second magnet; 19. rotating shaft; 20. first pulley; 21. belt; 22. main shaft; 23. second pulley; 24. first motor; 25. threaded block; 26. guide block; 27. support frame; 28. second motor; 29. threaded rod; 30. guide rod; 31. mounting frame; 32. defocusing body. DETAILED DESCRIPTION
[0020] Example 1
[0021] like Figure 1-Figure 4 As shown, a carbonization and decoking device for machine-made carbon proposed in this embodiment includes a base 1 and a fixing mechanism; a collecting box 2 is provided on the base 1 , and a frame 3 is provided above the collecting box 2 .
[0022] like Figure 2-Figure 4 As shown, the fixing mechanism includes a mounting frame 4 rotatably connected to the frame body 3, a connecting plate 5 rotatably connected to the mounting frame 4, a plurality of fixing rods 6 linearly distributed on the connecting plate 5, a snap-fit plate 8 slidably set on the mounting frame 4 and having a plurality of through holes for inserting the fixing rods 6, and two snap-fit components set on the mounting frame 4. The snap-fit plate 8 is provided with two symmetrically distributed sliders 13 with positioning grooves, and the sliders 13 are slidably set inside the mounting frame 4.
[0023] The clamping assembly includes a stand 9 arranged on the mounting frame 4, an insertion rod 10 slidably arranged on the stand 9, a convex ring 11 and a handle 14 coaxially arranged on the insertion rod 10, and a spring 12 respectively arranged on the stand 9 and the convex ring 11 at both ends. The insertion rod 10 can be inserted into the positioning groove, and a limiting plate 7 is provided on the mounting frame 4, and a groove is provided on the limiting plate 7 for the fixing rod 6 to be embedded.
[0024] When the machine-made charcoal needs to be decoked, the fixing rod 6 is first rotated upright through the connecting plate 5, and then the through hole of the machine-made charcoal is inserted into the fixing rod 6 and rotated back until the fixing rod 6 is embedded in the groove of the limit plate 7. Then, the handle 14 is held and the insertion rod 10 is pulled upward. The spring 12 is compressed under the action of the convex ring 11, and the clamping plate 8 is moved at the same time to allow the end of the fixing rod 6 to be inserted into the through hole. Finally, the handle 14 is released, and the insertion rod 10 is inserted into the positioning groove under the action of the spring 12, thereby completing the fixing of the fixing rod 6.
[0025] like Figure 3 As shown, the fixing mechanism also includes a plurality of linearly distributed abutment components, the abutment components including a transverse plate 15, an elastic pad 16 and two first magnets 17 arranged on the transverse plate 15, and a second magnet 18 arranged inside the mounting frame 4, the first magnet 17 and the second magnet 18 are magnetically connected.
[0026] When the fixing rod 6 is fixed, the two first magnets 17 on the horizontal plate 15 are inserted into the mounting frame 4 so that they are magnetically attracted to the second magnets 18, thereby fixing the horizontal plate 15. At this time, the elastic pad 16 and the lower surface of the machine-made charcoal are in contact with each other, thereby fixing the machine-made charcoal, preventing the machine-made charcoal from rotating on its own due to the center of gravity during the flipping process, and ensuring that the surface to be processed of the machine-made charcoal is stably facing upward after the flipping. At the same time, it ensures that the machine-made charcoal will not be axially offset or the end portion will be crushed due to friction during the physical decoking process, and has good practicality.
[0027] Example 2
[0028] like Figure 1 and Figure 2 As shown, the present embodiment proposes a carbonization and decoking device for mechanical carbonization. Compared with the first embodiment, in the present embodiment, a flipping mechanism is provided on the frame 3, and the flipping mechanism includes a rotating shaft 19 provided on the mounting frame 4, a first pulley 20 coaxially provided on the rotating shaft 19 on one side, a main shaft 22 rotatably connected to the frame 3, a second pulley 23 coaxially provided on the main shaft 22, a belt 21 sleeved on the first pulley 20 and the second pulley 23, and a first motor 24 provided on the frame 3, and the first motor 24 is drivingly connected to the main shaft 22.
[0029] In this embodiment, when one side of the machine-made charcoal is processed, the first motor 24 is started to drive the main shaft 22 to rotate, and the main shaft 22 drives the second pulley 23 to rotate, and then the first pulley 20, the belt 21 and the second pulley 23 are transmitted, so that the rotating shaft 19 drives the frame 3 to rotate a right angle, that is, the machine-made charcoal is turned over, and then the adsorbed horizontal plate 15 is removed and re-fixed on the back of the frame 3, so that the elastic pad 16 abuts against the processed surface of the machine-made charcoal to ensure the stability of the machine-made charcoal during decoking treatment.
[0030] Example 3
[0031] like Figure 1 As shown, a mechanism carbonization and decoking device proposed in this embodiment, compared with embodiment one, in this embodiment, a support frame 27 is provided on the base 1, and a lifting assembly is provided on the support frame 27, the lifting assembly includes a second motor 28 provided on the support frame 27, a threaded rod 29 provided for rotation on the support frame 27 and the base 1, a vertically distributed guide rod 30, and a threaded block 25 and a guide block 26 provided on the frame 3, the second motor 28 and the threaded rod 29 are driven and connected, the threaded block 25 is threadedly connected to the threaded rod 29, and the guide block 26 is slidably connected to the guide rod 30.
[0032] A mounting frame 31 is provided on the base 1 , and a decoking body 32 is provided on the mounting frame 31 .
[0033] In this embodiment, the threaded rod 29 is driven to rotate by the second motor 28. Under the guidance of the guide rod 30, the threaded block 25 is screwed with the threaded rod 29, and then the frame 3 drives the fixing mechanism to move up and down to adjust the position of the machine-made charcoal, and then the machine-made charcoal is decoked by the wire brush plate on the decoking body 32.
[0034] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.
Claims
1. A carbonization and decoking device for machine-made charcoal, characterized in that: include: A base (1) is provided with a collection box (2) thereon, and a frame (3) is provided above the collection box (2); The fixing mechanism comprises a mounting frame (4) rotatably connected to a frame body (3), a connecting plate (5) rotatably connected to the mounting frame (4), a plurality of fixing rods (6) linearly distributed on the connecting plate (5), a clamping plate (8) slidably arranged on the mounting frame (4) and having a plurality of through holes for inserting the fixing rods (6), and two clamping assemblies arranged on the mounting frame (4); the clamping plate (8) is provided with two symmetrically distributed sliders (13) having positioning grooves; the sliders (13) are slidably arranged inside the mounting frame (4).
2. The carbonization and decoking device for machine-made charcoal according to claim 1, characterized in that: The clamping assembly comprises a stand (9) arranged on the mounting frame (4), an insert rod (10) slidably arranged on the stand (9), a convex ring (11) and a handle (14) coaxially arranged on the insert rod (10), and a spring (12) with two ends respectively arranged on the stand (9) and the convex ring (11); the insert rod (10) can be inserted into the positioning groove.
3. The carbonization and decoking device for machine-made charcoal according to claim 1, characterized in that: A limiting plate (7) is provided on the installation frame (4), and a groove for embedding the fixing rod (6) is provided on the limiting plate (7).
4. The carbonization and decoking device for machine-made charcoal according to claim 1, characterized in that: The fixing mechanism further comprises a plurality of linearly distributed abutment components, the abutment components comprising a transverse plate (15), an elastic pad (16) and two first magnets (17) arranged on the transverse plate (15), and a second magnet (18) arranged inside the mounting frame (4), wherein the first magnet (17) and the second magnet (18) are magnetically connected.
5. The carbonization and decoking device for machine-made charcoal according to claim 1, characterized in that: The frame (3) is provided with a turnover mechanism, which comprises a rotating shaft (19) arranged on the mounting frame (4), a first pulley (20) coaxially arranged on the rotating shaft (19) on one side, a main shaft (22) rotatably connected to the frame (3), a second pulley (23) coaxially arranged on the main shaft (22), a belt (21) sleeved on the first pulley (20) and the second pulley (23), and a first motor (24) arranged on the frame (3), wherein the first motor (24) is drivingly connected to the main shaft (22).
6. The carbonization and decoking device for machine-made charcoal according to claim 1, characterized in that: A support frame (27) is provided on the base (1), and a lifting assembly is provided on the support frame (27). The lifting assembly comprises a second motor (28) provided on the support frame (27), a threaded rod (29) rotatably provided on the support frame (27) and the base (1), a vertically distributed guide rod (30), and a threaded block (25) and a guide block (26) provided on the frame (3). The second motor (28) and the threaded rod (29) are drive-connected, the threaded block (25) and the threaded rod (29) are threadedly connected, and the guide block (26) and the guide rod (30) are slidably connected.
7. The carbonization and decoking device for machine-made charcoal according to claim 1, characterized in that: A mounting frame (31) is provided on the base (1), and a decoking body (32) is provided on the mounting frame (31).
Citation Information
Patent Citations
Machine-made charcoal carbonization and decoking device
CN215288643U