Kraft paper coating production equipment

By designing kraft paper coating production equipment and adopting multiple coating, drying and pressing processes, the problems of low efficiency and high cost in the existing technology are solved, an efficient and low-cost coating process is achieved, and the surface properties and printing effects of the kraft paper are improved.

CN223358012UActive Publication Date: 2025-09-19GUANGDONG CHAOLUN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422919744.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-09-19
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

The existing coating process for kraft paper has low efficiency, complex structure, high maintenance and preparation costs, and coating is mainly performed on a single side, which makes it difficult to meet the high requirements for surface performance and printing effects.

Method used

A coating production equipment for kraft paper was designed, including a loading system, a coating cabin, a drying chamber, a cooling chamber, and a discharge system. Through multiple coating, drying, and lamination processes, the wear-resistant and waterproof layers are bonded to the base paper layer. Hydraulic adjustment and motor drive are used to improve flexibility and simplify the process.

Benefits of technology

The coating efficiency is improved, the preparation cost is reduced, the effective bonding of the wear-resistant layer and the waterproof layer with the base paper layer is achieved, and the appearance performance and printing effect of the finished paper are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses kraft paper coating production equipment which comprises a rack, a feeding system, a first kraft paper processing system and a second kraft paper processing system, the feeding system, the first kraft paper processing system and the second kraft paper processing system are sequentially arranged on the rack, and the feeding system comprises a feeding frame movably arranged on the rack and a feeding driving module arranged on the feeding frame. A rail and an ejection mechanism are arranged at the joint of the feeding frame and the rack, and the feeding frame is further provided with a wear-resisting layer feeding roller, a waterproof layer feeding roller and a raw paper layer feeding roller. Adjustment can be carried out through the ejection mechanism, and flexibility is high. After raw materials are sequentially placed, the raw materials pass through the coating bin, the wear-resistant layer and the waterproof layer to be bonded with the raw paper layer, are pressed through the first pressing assembly, are preliminarily dried in the first drying cavity, are conveyed to the discharging bin through the conveying channel and are further pressed through the second pressing assembly. And finally, the paper passes through a pressing plate and is wound on a paper winding roller to complete preparation production, the overall efficiency is high, and the preparation cost is low.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating equipment, in particular to a coating production equipment for kraft paper. Background Art

[0002] Because the re-coating process for kraft paper has high surface requirements, previous generations of kraft paper typically required multiple coating passes, two or three times or more, to achieve the required performance. Furthermore, to ensure the finished paper's appearance and printing quality, existing kraft paper coating processes typically only coat a single side of the paper, resulting in low efficiency, complex structure, high maintenance costs, and high production costs. Utility Model Content

[0003] In order to overcome the deficiencies of the existing technical solutions, the utility model provides a kraft paper coating production device, which can effectively solve the problems raised by the background technology.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A kraft paper coating production device includes a frame, a feeding system sequentially arranged on the frame, a first kraft paper processing system, and a second kraft paper processing system. The feeding system includes a feeding frame movably arranged on the frame, a feeding drive module arranged on the feeding frame, a track and an ejection mechanism are provided at the connection between the feeding frame and the frame, and the feeding frame is further provided with a wear-resistant layer feeding roller, a waterproof layer feeding roller, and a base paper layer feeding roller;

[0006] The first kraft paper processing system includes a coating cabin, which is sequentially provided with a coating chamber, a first drying chamber, a cooling chamber and a conveying channel. The coating chamber is sequentially connected to the first drying chamber and the cooling chamber. The coating chamber is provided with a plurality of coating rollers and an immersion tank provided at the bottom of the coating chamber. The first drying chamber is provided with a plurality of drying transmission rollers, and the cooling chamber is provided with a plurality of cooling transmission rollers. The immersion tank is further provided with a first pressing assembly, which is used to merge the material layers of the wear-resistant layer feeding roller, the waterproof layer feeding roller and the base paper layer feeding roller.

[0007] The second kraft paper processing system includes a discharge cabin, which is connected to the coating cabin. The discharge cabin is provided with a first discharge output roller, a second discharge output roller, a second drying chamber and a second pressing assembly. The discharge cabin is also provided with a discharge rack and a discharge drive module, and the discharge drive module is respectively connected to the first discharge output roller and the second discharge output roller.

[0008] As a further description of the above technical solution, the ejection mechanism includes a hydraulic cylinder and a plurality of hydraulic push rods connected to the hydraulic cylinder. The hydraulic cylinder is fixed on the frame, and the hydraulic push rod is connected to the loading rack. A track is also provided at the connection between the loading rack and the frame. The loading rack can be moved along the X-axis direction of the frame through the hydraulic push rod.

[0009] As a further description of the above technical solution, the feeding drive module includes a first driving motor and a driving gear, and the first driving motor is respectively connected to the wear-resistant layer feeding roller, the waterproof layer feeding roller and the base paper layer feeding roller, and the wear-resistant layer feeding roller, the waterproof layer feeding roller and the base paper layer feeding roller rotate in the same direction.

[0010] As a further description of the above technical solution, the discharging drive module includes a second driving motor and a transmission gear, and the transmission gear is respectively connected to the first discharging output roller and the second discharging output roller through a belt.

[0011] As a further description of the above technical solution, the first pressing assembly is arranged on the soaking tank, and the second pressing assembly is arranged in the second drying chamber. The first pressing assembly and the second pressing assembly are both composed of a group of pressing rollers, and a pressing groove is formed between the pressing rollers.

[0012] As a further description of the above technical solution, a pressure plate is provided at one end of the discharge chamber close to the discharge rack, the pressure plate has an inclined surface, and a paper roller is also provided on the discharge rack.

[0013] As a further description of the above technical solution, a first guide roller is further provided between the loading rack and the coating cabin, wherein the conveying channel is provided on the upper layer of the coating cabin, and the conveying channel is further provided with a plurality of second guide rollers, and the conveying channel is communicated with the discharge cabin.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The utility model is a kraft paper coating production equipment, which has at least one of the following beneficial effects during use:

[0016] The loading rack is adjustable via an ejection mechanism, offering high flexibility. The raw materials are placed sequentially and then passed through a coating chamber, where an adhesive is added to the soaking tank to bond the wear-resistant and waterproof layers to the base paper layer. The raw materials are then pressed together by a first pressing assembly and initially dried in a first drying chamber. The materials are then cooled in a cooling chamber before being transported through a conveying channel to the discharge chamber. After entering the discharge chamber, they enter a second drying chamber for secondary drying, where they are further pressed together by a second pressing assembly. Finally, the materials are passed through a pressing plate and wound onto a paper reel, completing production. This results in high overall efficiency and low production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of a kraft paper coating production equipment of the utility model;

[0018] Figure 2 This is a schematic diagram of the first side structure of a kraft paper coating production equipment of the utility model;

[0019] Figure 3 This is a second side structural diagram of a kraft paper coating production device of the utility model;

[0020] Figure 4 This is a perspective structural diagram of the first part of a kraft paper coating production equipment of the utility model;

[0021] Figure 5 This is a perspective structural diagram of the second part of a kraft paper coating production equipment of the utility model.

[0022] Numbers in the figure:

[0023] 1. Frame; 101. Ejector mechanism; 102. Hydraulic push rod; 103. Drive gear; 104. Track; 2. Feeding system; 201. Feeding rack; 202. Wear-resistant layer feeding roller; 203. Waterproof layer feeding roller; 204. Base paper layer feeding roller; 205. Feeding drive module; 3. First kraft paper processing system; 301. Coating cabin; 302. Coating chamber; 303. Soaking tank; 304. Coating roller; 305. First drying chamber; 3 06. Drying transmission roller; 307. Cooling chamber; 308. Cooling transmission roller; 309. Conveying channel; 310. First pressing assembly; 4. Second kraft paper processing system; 401. Discharge chamber; 402. Discharge drive module; 403. Transmission gear; 404. Second pressing assembly; 405. Pressing plate; 406. Paper winding roller; 407. First discharging output roller; 408. Pressing roller; 409. Second discharging output roller; 410. Second drying chamber. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] like Figure 1-5As shown, the utility model provides a kraft paper coating production equipment, including a frame 1, a feeding system 2, a first kraft paper processing system 3 and a second kraft paper processing system 4 sequentially arranged on the frame 1, the feeding system 2 includes a feeding frame 201 movably arranged on the frame 1, a feeding drive module 205 arranged on the feeding frame 201, a track 104 and an ejection mechanism 101 are provided at the connection between the feeding frame 201 and the frame 1, and the feeding frame 201 is further provided with a wear-resistant layer feeding roller 202, a waterproof layer feeding roller 203 and a base paper layer feeding roller 204;

[0026] The first kraft paper processing system 3 includes a coating cabin 301, which is sequentially provided with a coating chamber 302, a first drying chamber 305, a cooling chamber 307 and a conveying channel 309. The coating chamber 302 is sequentially connected to the first drying chamber 305 and the cooling chamber 307. The coating chamber 302 is provided with a plurality of coating rollers 304 and an immersion tank 303 at the bottom of the coating chamber 302. The first drying chamber 305 is provided with a plurality of drying transmission rollers 306, and the cooling chamber 307 is provided with a plurality of cooling transmission rollers 308. The immersion tank 303 is also provided with a first pressing assembly 310, which is used to merge the material layers of the wear-resistant layer loading roller 202, the waterproof layer loading roller 203 and the base paper layer loading roller 204.

[0027] In this embodiment, a wet strength agent is added during the pulp preparation process, thoroughly stirred and mixed, and then papermaking is performed to form a base paper. The base paper is then surface-saturated with sizing agent and then combined with a waterproof layer and a wear-resistant layer to form a waterproof and wear-resistant protective layer. The base paper roll is placed on the base paper layer loading roller 204, while the wear-resistant layer loading roller 202 and the waterproof layer loading roller 203 are loaded with corresponding protective rolls. The material layers are initially laminated by a first laminating assembly 310. During the laminating process, the adhesive layer in the soaking tank 303 ensures that the waterproof and wear-resistant layers adhere tightly to the base paper layer. The base paper layer is also processed by a sizing machine before production. After the base paper is dried in a drying cylinder for the first time, a double-sided coating is applied using a sizing machine. After being saturated with the surface sizing machine, the base paper is dried in a drying cylinder for a second time, cooled, and rolled up to form masking paper. The sizing solution consists of water-based silicone, acrylic acid, an oil repellent, a waterproof agent, and a wear-resistant agent. In practical applications, it outperforms conventional masking paper made primarily of kraft paper, contains no plastic components, and is fully self-degradable. Among them, the base paper also uses a nano-adhesive layer, which is composed of wear-resistant particles and cured glue. Layered nanomaterials are introduced as wear-resistant agents, and then a number of reinforcing fibers are sandwiched. The reinforcing fibers are arranged side by side along the length direction of the kraft paper inside the wear-resistant layer and are woven together to form a mesh layer structure, which extends the water molecule penetration path and enhances the waterproof performance. It is combined with adhesive components to form a glue layer, which is coated on the surface of the kraft paper to form a waterproof and wear-resistant protective film, which further has high-efficiency protective performance.

[0028] The second kraft paper processing system 4 includes a discharge chamber 401, which is connected to the coating chamber 301. The discharge chamber 401 is provided with a first discharge output roller 407, a second discharge output roller 409, a second drying chamber 410 and a second pressing assembly 404. The discharge chamber 401 is also provided with a discharge rack and a discharge drive module 402. The discharge drive module 402 is respectively connected to the first discharge output roller 407 and the second discharge output roller 409.

[0029] The loading rack 201 provided on the frame 1 of this embodiment can be adjusted by the ejection mechanism 101, and has high flexibility. After the raw materials are placed in sequence, they pass through the coating cabin 301. The soaking tank 303 provided in the coating cabin 301 is filled with adhesive to make the wear-resistant layer and the waterproof layer adhere to the base paper layer. After being pressed by the first pressing component 310, they are preliminarily dried in the first drying chamber 305, and then cooled by the cooling chamber 307. They are transported to the discharge cabin 401 through the conveying channel 309, and after entering the discharge cabin 401, they enter the second drying chamber 410 for secondary drying, and are further pressed by the second pressing component 404. Finally, they pass through the pressing plate 405 and are rolled onto the paper roller 406 to complete the production. The overall efficiency is high and the production cost is low.

[0030] It is further explained that the ejection mechanism 101 includes a hydraulic cylinder and a plurality of hydraulic push rods 102 connected to the hydraulic cylinder. The hydraulic cylinder is fixed on the frame 1. The hydraulic push rods 102 are connected to the loading rack 201. A track 104 is also provided at the connection between the loading rack 201 and the frame 1. The loading rack 201 can move along the X-axis direction of the frame 1 through the hydraulic push rods 102.

[0031] It is further explained that the feeding drive module 205 includes a first driving motor and a driving gear 103, and the first driving motor is respectively connected to the wear-resistant layer feeding roller 202, the waterproof layer feeding roller 203 and the base paper layer feeding roller 204, and the wear-resistant layer feeding roller 202, the waterproof layer feeding roller 203 and the base paper layer feeding roller 204 rotate in the same direction.

[0032] It is further explained that the discharge drive module 402 includes a second drive motor and a transmission gear 403, and the transmission gear 403 is connected to the first discharge output roller 407 and the second discharge output roller 409 respectively through a belt.

[0033] It is further explained that the first pressing assembly 310 is arranged on the soaking tank 303, and the second pressing assembly 404 is arranged in the second drying chamber 410. The first pressing assembly 310 and the second pressing assembly 404 are both composed of a group of pressing rollers 408, and a pressing groove is formed between the pressing rollers 408.

[0034] It is further explained that a pressing plate 405 is provided at one end of the discharge chamber 401 close to the discharge rack, and the pressing plate 405 has an inclined surface. A paper roller 406 is also provided on the discharge rack.

[0035] It is further explained that a first guide roller is provided between the loading rack 201 and the coating chamber 301 , wherein the conveying channel 309 is provided on the upper layer of the coating chamber 301 , and the conveying channel 309 is further provided with a plurality of second guide rollers, and the conveying channel 309 is communicated with the discharge chamber 401 .

[0036] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A kraft paper coating production equipment, characterized by: It includes a frame, a feeding system, a first kraft paper processing system and a second kraft paper processing system which are sequentially arranged on the frame. The feeding system includes a feeding frame movably arranged on the frame and a feeding drive module arranged on the feeding frame. The connection between the feeding frame and the frame is provided with a track and an ejection mechanism. The feeding frame is also provided with a wear-resistant layer feeding roller, a waterproof layer feeding roller and a base paper layer feeding roller. The first kraft paper processing system includes a coating cabin, which is sequentially provided with a coating chamber, a first drying chamber, a cooling chamber and a conveying channel. The coating chamber is sequentially connected to the first drying chamber and the cooling chamber. The coating chamber is provided with a plurality of coating rollers and an immersion tank provided at the bottom of the coating chamber. The first drying chamber is provided with a plurality of drying transmission rollers, and the cooling chamber is provided with a plurality of cooling transmission rollers. The immersion tank is further provided with a first pressing assembly, which is used to merge the material layers of the wear-resistant layer feeding roller, the waterproof layer feeding roller and the base paper layer feeding roller. The second kraft paper processing system includes a discharge cabin, which is connected to the coating cabin. The discharge cabin is provided with a first discharge output roller, a second discharge output roller, a second drying chamber and a second pressing assembly. The discharge cabin is also provided with a discharge rack and a discharge drive module, and the discharge drive module is respectively connected to the first discharge output roller and the second discharge output roller.

2. The kraft paper coating production equipment according to claim 1, characterized in that: The ejection mechanism includes a hydraulic cylinder and a plurality of hydraulic push rods connected to the hydraulic cylinders. The hydraulic cylinder is fixed on the frame. The hydraulic push rods are connected to the loading rack. A track is also provided at the connection between the loading rack and the frame. The loading rack can be moved along the X-axis direction of the frame through the hydraulic push rods.

3. The kraft paper coating production equipment according to claim 1, characterized in that: The feeding drive module includes a first driving motor and a driving gear. The first driving motor is respectively connected to the wear-resistant layer feeding roller, the waterproof layer feeding roller and the base paper layer feeding roller. The wear-resistant layer feeding roller, the waterproof layer feeding roller and the base paper layer feeding roller rotate in the same direction.

4. The kraft paper coating production equipment according to claim 1, characterized in that: The discharging drive module includes a second drive motor and a transmission gear, and the transmission gear is respectively connected to the first discharging output roller and the second discharging output roller through a belt.

5. The kraft paper coating production equipment according to claim 1, characterized in that: The first pressing assembly is arranged on the soaking tank, and the second pressing assembly is arranged in the second drying chamber. The first pressing assembly and the second pressing assembly are both composed of a group of pressing rollers, and a pressing groove is formed between the pressing rollers.

6. The kraft paper coating production equipment according to claim 1, characterized in that: A pressing plate is provided at one end of the discharging chamber close to the discharging rack. The pressing plate has an inclined surface. A paper winding roller is also provided on the discharging rack.

7. The kraft paper coating production equipment according to claim 1, characterized in that: A first guide roller is further provided between the loading rack and the coating cabin, wherein the conveying channel is provided on the upper layer of the coating cabin, and the conveying channel is further provided with a plurality of second guide rollers, and the conveying channel is communicated with the discharge cabin.