Temperature rise testing device

Through the temperature rise test device of infrared sensor array and self-adhesive insulating tape layer, flexible and convenient large-scale temperature detection is achieved, which solves the problems of complex test preparation and limited detection range in traditional methods and improves test efficiency and accuracy.

CN223361595UActive Publication Date: 2025-09-19QUANZHOU SANG CHUAN ELECTRIC EQUIP
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422985506.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-09-19
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Traditional temperature rise test methods have problems such as complex test preparation, limited test scope, and insufficient simulation of equipment working conditions, resulting in low test efficiency and inaccurate results.

Method used

The temperature rise test device uses an infrared sensor array and a self-adhesive insulating tape layer. The infrared sensor array detects the internal temperature of the product, uses a wired or wireless signal processing unit for signal transmission, and is affixed to different locations inside the product through the self-adhesive tape layer to achieve flexible and convenient large-scale temperature detection.

Benefits of technology

It solves the problems of complex thermocouple bonding process and the inability of handheld thermal imagers to enter the interior of closed products, provides a flexible and convenient temperature rise detection solution with a wide detection range, and improves test efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223361595U_ABST
    Figure CN223361595U_ABST
Patent Text Reader

Abstract

A temperature rise testing device comprises a temperature detection sensor unit used for detecting the temperature inside a product, a signal processing unit connected with the temperature detection sensor unit and used for receiving and processing an electrical signal from a sensor, and a power supply unit respectively supplying power to the temperature detection sensor unit and the signal processing unit. The temperature detection sensor unit, the signal processing unit and the power supply unit are sequentially arranged on one side of the circuit board from left to right, and the self-adhesion insulating tape layer is arranged on the other side of the circuit board and used for adhering the device to any adhesive position in a to-be-detected product. The temperature rise detection device solves the problems of complex working procedures and few test points of thermocouple bonding wires, also solves the problem that a handheld thermal imager cannot enter a closed product, and is flexible, convenient and wide in detection range.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a temperature rise testing device, belonging to the technical field of temperature rise testing. Background Art

[0002] There are two general types of traditional temperature rise tests: leaded thermocouple testing and thermal imaging testing, which involves partially or completely removing the product casing. The traditional thermocouple test is wired, requiring complex procedures for attaching test wires and limiting the test range. Traditional handheld thermal imaging testing devices can only test the device under test after it is opened, making it impossible to accurately measure the temperature rise of the device after it is actually sealed. The measurement results can only be used as a reference.

[0003] Existing technologies face a series of problems when conducting temperature rise tests, such as the complexity of test preparation, the limitation of test scope and insufficient simulation of equipment working conditions. These problems lead to low test efficiency and inaccurate test results. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a temperature rise test device to solve the problems faced by the existing technology when performing temperature rise tests, such as the complexity of test preparation, the limitation of test range, and insufficient simulation of the working status of the equipment.

[0005] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical solutions: a temperature rise test device, characterized in that it includes:

[0006] A temperature detection sensor unit, the temperature detection sensor unit is used to detect the temperature inside the product;

[0007] a signal processing unit connected to the temperature detection sensor unit and configured to receive and process an electrical signal from the temperature detection sensor unit;

[0008] a power supply unit, wherein the power supply unit provides power to the temperature detection sensor unit and the signal processing unit respectively;

[0009] A circuit board, on one side of which the temperature detection sensor unit, the signal processing unit, and the power supply unit are arranged in sequence from left to right;

[0010] A self-adhesive insulating tape layer is provided on the other side of the circuit board and is used to adhere the device to any adhesive position inside the product to be tested.

[0011] Furthermore, the temperature detection sensor unit adopts an infrared sensor array, and the infrared sensor array is used to receive infrared rays emitted by internal components of the product to be tested and convert them into electrical signals.

[0012] Furthermore, the signal processing unit converts the electrical signal from the infrared sensor array into a high-speed serial signal.

[0013] Furthermore, the power supply unit includes a wired power supply and a wired cascade interface. The power supply unit is connected to an external power source in a wired manner and realizes the cascade of multiple device circuits, and finally outputs to an external temperature display unit.

[0014] Furthermore, the power supply unit also includes a battery, and the battery is used to power the temperature measuring device and the wireless conversion module in the wireless mode.

[0015] Furthermore, the wireless conversion module is a wireless receiving module that converts the high-speed serial signal of the signal processing unit into a wireless signal and finally outputs it to the external temperature display unit.

[0016] Furthermore, the self-adhesive insulating tape layer is made of a heat-resistant and insulating material, specifically one of silicone rubber, chlororubber, and polytetrafluoroethylene.

[0017] Furthermore, the self-adhesive insulating tape layer allows the temperature rise test device to be installed at different locations of the product, including the inner wall of the device's housing, near a circuit board, or adjacent areas of a heat-generating component, to achieve wide-range temperature detection.

[0018] The beneficial effects of the utility model are:

[0019] When using a temperature rise testing device, the inspector first sticks the device around the object to be tested, and then starts the device, so that the infrared sensor array inside the temperature detection sensor unit can convert the infrared rays emitted by the internal components of the object to be tested into corresponding electrical signals. The received electrical signals are processed by the signal processing unit and converted into serial high-speed signals. Finally, the temperature information inside the product to be tested is displayed on the external temperature display unit through wired transmission or wireless transmission. In the wired transmission mode, the detection devices share signal lines in a cascade manner to achieve signal integration and transmission of multiple device units; in the wireless transmission mode, a wireless signal conversion module with a battery is used to power the temperature measuring device and the wireless conversion module, and the detection information is received through a wireless receiving module added to the external temperature display unit. In summary, the above-mentioned temperature rise detection device solves the problems of complex process and few test points of thermocouple bonding wires, and also solves the problem that handheld thermal imagers cannot enter the interior of closed products, providing a flexible, convenient and wide-range temperature rise detection device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Other features, objects and advantages of the present invention will become more apparent from the detailed description of the non-limiting embodiments with reference to the following drawings:

[0021] Figure 1 This is a schematic structural diagram of a temperature rise test device provided by the utility model;

[0022] Figure 2 This is a connection diagram of a temperature rise test device provided by the present invention using a wired transmission method;

[0023] Figure 3 This is a connection diagram of a temperature rise test device provided by the present invention using a wireless transmission method;

[0024] Figure 4 This is the installation position of a temperature rise testing device provided by the utility model.

[0025] The reference numerals are: 1. temperature detection sensor unit; 2. signal processing unit; 3. power supply unit; 4. circuit board; 5. self-adhesive insulating tape layer. DETAILED DESCRIPTION

[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0027] Figure 1 The present invention provides a schematic structural diagram of a temperature rise testing device.

[0028] like Figure 1 As shown, the utility model provides a technical solution for a temperature rise test device, which is characterized in that it includes:

[0029] A temperature detection sensor unit 1, which is used to detect the temperature inside the product;

[0030] a signal processing unit 2, the signal processing unit 2 being connected to the temperature detection sensor unit 1 and being configured to receive and process the electrical signal from the temperature detection sensor unit 1;

[0031] A power supply unit 3, which provides power to the temperature detection sensor unit 1 and the signal processing unit 2 respectively;

[0032] A circuit board 4, on one side of which the temperature detection sensor unit 1, the signal processing unit 2 and the power supply unit 3 are arranged in sequence from left to right;

[0033] A self-adhesive insulating tape layer 5 is provided on the other side of the circuit board 4 and is used to stick the device to any adhesive position inside the product to be tested.

[0034] In order to improve detection accuracy, the temperature detection sensor unit 1 adopts an infrared sensor array, which is used to receive infrared rays emitted by internal components of the product to be tested and convert them into electrical signals.

[0035] In order to improve data transmission efficiency, the signal processing unit 2 converts the electrical signal from the infrared sensor array into a serial high-speed signal.

[0036] Figure 2 This is a schematic diagram of the connection of a temperature rise test device provided by the present invention using a wired transmission method. Figure 2 As shown, in order to ensure a stable power supply, the utility model also provides a temperature rise testing device, wherein the power supply unit 3 includes a wired power supply and a wired cascade interface, and the power supply unit 3 is connected to an external power supply in a wired manner and realizes the cascade of multiple device circuits, and finally outputs to an external temperature display unit.

[0037] Figure 3 This is a schematic diagram of the connection of a temperature rise test device provided by the present invention using wireless transmission. Figure 3 As shown, in order to improve the scalability of the system, the present invention also provides a temperature rise test device, and the power supply unit 3 also includes a battery power supply, and the battery is used to power the temperature measuring device and the wireless conversion module in the wireless mode.

[0038] In order to increase the flexibility of the device, the wireless conversion module is a wireless receiving module that converts the serial high-speed signal of the signal processing unit 2 into a wireless signal and finally outputs it to the external temperature display unit.

[0039] In order to facilitate installation and removal, the self-adhesive insulating tape layer 5 is made of a heat-resistant and insulating material, specifically one of silicone rubber, chlororubber, and polytetrafluoroethylene.

[0040] Figure 4 This is the installation location of a temperature rise test device provided by the utility model. Figure 4 As shown, in order to improve the test efficiency, the present invention also provides a temperature rise test device. The self-adhesive insulating tape layer 5 allows the temperature rise test device to be installed at different positions of the product. The different positions of the product include the inner wall of the device's outer shell, near the circuit board, or adjacent areas of the heat-generating components, so as to achieve a wide range of temperature detection.

[0041] [Description of the use of the temperature rise detection device according to the present utility model]

[0042] When using a temperature rise test device, the tester first sticks the device around the object to be tested, and then starts the device, so that the infrared sensor array inside the temperature detection sensor unit 1 can convert the infrared rays emitted by the internal components of the object to be tested into corresponding electrical signals. The received electrical signals are processed by the signal processing unit 2 and converted into serial high-speed signals. Finally, the temperature information inside the product to be tested is displayed on the external temperature display unit through wired transmission or wireless transmission. In the wired transmission mode, the detection device shares the signal line in a cascade manner to achieve signal integration and transmission of multiple device units; in the wireless transmission mode, a wireless signal conversion module with a battery is used to power the temperature measuring device and the wireless conversion module, and the detection information is received by a wireless receiving module added to the external temperature display unit. In summary, the above-mentioned temperature rise detection device solves the problems of complex process and few test points of thermocouple bonding wires, and also solves the problem that handheld thermal imagers cannot enter the interior of closed products, providing a flexible, convenient and wide-range temperature rise detection device.

[0043] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all perspectives, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and range of equivalents of the claims be included in the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.

[0044] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A temperature rise test device, characterized in that: It includes: A temperature detection sensor unit (1), the temperature detection sensor unit (1) is used to detect the temperature inside the product; a signal processing unit (2), the signal processing unit (2) being connected to the temperature detection sensor unit (1) and being used to receive and process the electrical signal from the temperature detection sensor unit (1); A power supply unit (3), the power supply unit (3) providing power to the temperature detection sensor unit (1) and the signal processing unit (2); A circuit board (4), wherein the temperature detection sensor unit (1), the signal processing unit (2) and the power supply unit (3) are arranged in sequence from left to right on one side of the circuit board (4); A self-adhesive insulating tape layer (5) is provided on the other side of the circuit board (4) and is used to adhere the device to any adhesive position inside the product to be tested.

2. A temperature rise test device according to claim 1, characterized in that: The temperature detection sensor unit (1) adopts an infrared sensor array, which is used to receive infrared rays emitted by internal components of the product to be tested and convert them into electrical signals.

3. A temperature rise test device according to claim 1 or claim 2, characterized in that: The signal processing unit (2) converts the electrical signal from the infrared sensor array into a serial high-speed signal.

4. The temperature rise test device according to claim 1, characterized in that: The power supply unit (3) comprises a wired power supply and a wired cascade interface. The power supply unit (3) is connected to an external power source in a wired manner and realizes the cascade of multiple device circuits, and finally outputs to an external temperature display unit.

5. The temperature rise test device according to claim 4, characterized in that: The power supply unit (3) further comprises a battery for powering the temperature measuring device and the wireless conversion module in wireless mode.

6. The temperature rise test device according to claim 5, characterized in that: The wireless conversion module is a wireless receiving module that converts the serial high-speed signal of the signal processing unit (2) into a wireless signal and finally outputs the wireless signal to the external temperature display unit.

7. The temperature rise test device according to claim 1, characterized in that: The self-adhesive insulating tape layer (5) is made of a heat-resistant and insulating material, specifically one of silicone rubber, chlororubber, and polytetrafluoroethylene.

8. The temperature rise test device according to claim 1, characterized in that: The self-adhesive insulating tape layer (5) allows the temperature rise test device to be installed at different locations of the product, including the inner wall of the device's housing, near a circuit board, or adjacent areas of a heat-generating component, to achieve temperature detection over a wide range.