Dry iron remover
By setting an adjustment mechanism of an adjustment rod and an adjustment plate in the dry iron remover, the problem of being unable to control the iron purity in the prior art is solved, accurate screening of iron-containing materials is achieved, multiple screening steps are reduced, and equipment costs are saved.
Patent Information
- Application Number
- CN202421828965.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-07-31
AI Technical Summary
Existing iron removers cannot effectively control the iron purity of the screened materials, resulting in some materials with substandard iron content being screened out and wasted, and multiple screenings are required to achieve the desired separation effect.
A dry iron remover is designed. By setting an adjusting rod and an adjusting plate on the discharge hopper and combining the adjusting mechanism, the opening size between the adjusting plates is controlled to achieve accurate screening of the iron content and ensure that the iron content of the screened material is within a specific range.
It achieves accurate screening of iron-containing materials, reduces the need for multiple screenings, saves equipment costs and wastes resources.
Smart Images

Figure CN223367177U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of iron removers, and in particular relates to a dry iron remover. Background Art
[0002] Iron removers are widely used in metallurgy, mining, coal preparation plants, power plants, ceramics, glass, cement, building materials, chemicals, and food and feed processing industries. Iron removers are divided into two categories based on the magnetic source: electromagnetic and permanent magnets. There are many types of iron removers, the most common of which is the magnetic drum remover, which can operate continuously in conjunction with a conveyor belt. However, for mixed materials containing a large amount of magnetic material, the magnetic material is adsorbed and fixed within a certain range after entering the magnetic field. Non-magnetic materials may be trapped between the magnetic materials, resulting in a large amount of non-magnetic material mixed with the separated magnetic material. Repeated screening with multiple devices is usually required to achieve the desired separation effect.
[0003] In the utility model patent with announcement number CN217747485U, a high-efficiency permanent magnetic iron remover includes a primary selection layer, a return layer, and a secondary selection layer stacked from top to bottom, each layer is implemented by a conveyor belt, the primary selection layer has a magnetic material outlet and a non-magnetic material outlet at the material separation end, the return layer has a feed end below the magnetic material outlet of the primary selection layer, the return layer has a discharge end below the feed end of the primary selection layer, the secondary selection layer has a feed end below the discharge end of the return layer, the secondary selection layer has a feed end below the return layer, the secondary selection layer has a magnetic material outlet and a non-magnetic material outlet, and the magnetic material outlet constitutes the magnetic material outlet of the high-efficiency permanent magnetic iron remover. This utility model has high sorting efficiency and can improve economic benefits.
[0004] However, the above utility model patent cannot screen the screened materials according to the iron purity, and the range of the iron purity of the screened materials cannot be controlled. It may happen that the screened materials may contain some materials with substandard iron content, resulting in the screened materials not meeting the standards, or some materials with qualified iron content are not screened out, resulting in material waste. Utility Model Content
[0005] The purpose of the present utility model is to provide a dry iron remover to solve the problems raised in the above background technology.
[0006] In order to achieve the above technical objectives, the technical solution of the utility model is:
[0007] The lifting mechanism that lifts up and down of described lifting mechanism is pivotally connected to the lifting mechanism of lifting up and down of described lifting mechanism, and the lifting mechanism of lifting up and down of described lifting mechanism is pivotally connected to the lifting mechanism of lifting up and down of described lifting mechanism. Two adjusting rods parallel to the same horizontal height are installed on the two adjusting rods, and adjusting plates are respectively installed on the two adjusting rods, and the lower parts of the two adjusting plates are bent outwards, and an adjusting mechanism is installed on the side wall of the discharge hopper, and the adjusting mechanism includes a fixed block, which is fixedly connected to the side wall of the lower hopper, and the fixed block is rotatably sleeved on the outside of the adjusting rod, and a screw is threaded through the side wall of the fixed block, one end of the screw is in contact with the adjusting rod, and a tightening handwheel is installed on the other end of the screw, and the end of the adjusting rod away from the fixed block is rotatably connected to the side wall of the lower hopper, and an adjusting handwheel is installed on the other end of the adjusting rod, and one end of the first transmission rod is connected to a driving mechanism.
[0008] As an improvement, a discharge plate is installed on the discharge port, and a movable plate is provided above the discharge port. The movable plate is slidably connected to the discharge hopper, and two corresponding mounting rods are installed between the discharge hopper and the mounting frame. The two mounting rods are rotatably connected to the drive shaft, and two racks are fixedly connected to the movable plate. A gear meshing with the two racks is installed on the drive shaft, and a mounting head is installed at one end of the drive shaft, and a rocker is fixedly connected to the mounting head.
[0009] As an improvement, a rotating rod is installed on the upper part of the adjusting plate, and the rotating rod is located above the adjusting rod. A slide rail is installed at the end of the adjusting rod away from the fixed block, and a track is provided on the slide rail. The track of the slide rail matches the movement trajectory of the adjusting rod. The slide rail is fixedly connected to the inner wall of the discharging hopper, and a limiting block is installed at the end of the rotating rod away from the slide rail 24. The limiting block is provided with a limiting hole that matches the slide rail track, and a hole that matches the limiting hole is provided on the side wall of the discharging hopper. The limiting hole corresponds to the shape of the slide rail, and the end of the rotating rod away from the slide rail is threadedly connected to a limiting head that matches the limiting block.
[0010] As an improvement, the driving mechanism includes a mounting plate, which is fixedly connected to one side of the lower hopper and the mounting frame, a motor is mounted on the mounting plate, a driving roller is mounted on the output end of the motor, one end of the first transmission rod is fixedly connected to a rotating roller, the rotating roller is connected to the driving roller through a transmission belt, and a protective cover is provided on the outside of the driving mechanism.
[0011] As an improvement, the lower mounting frame is provided with a baffle matched with the magnetic roller, and the top of the baffle is higher than the top of the magnetic roller.
[0012] Due to the adoption of the above technical solution, the beneficial effects of the utility model are as follows: the dry iron remover provided by the utility model can control the size of the opening between the two adjusting plates by arranging an adjusting rod, an adjusting plate and an adjusting mechanism on the discharge hopper, and can adjust the position of the adjusting plate according to the movement trajectory of the material with a specific iron content to be screened out, so that the material with the iron content that meets the standard to be screened out can fall between the two adjusting plates and be screened out. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the overall structure of the utility model from another angle;
[0015] Figure 3 It is a structural diagram of the adjustment mechanism of the utility model;
[0016] Figure 4 This utility model Figure 3 Schematic diagram of the structure of area A.
[0017] Among them: 1. rocker; 2. mounting head; 3. rotating roller; 4. support frame; 5. magnetic roller; 6. discharge hopper; 7. lower hopper; 8. upper mounting frame; 9. fixed frame; 10. gear; 11. mounting frame; 12. drive shaft; 13. baffle; 14. lower mounting frame; 15. movable plate; 16. rack; 17. discharge port; 18. discharge plate; 19. motor; 20. protective cover; 21. limit block; 22. adjusting handwheel; 23. fixed block; 24. slide rail; 25. rotating rod; 26. adjusting rod; 27. adjusting plate; 28. tightening handwheel; 29. screw; 30. limit head; 31. mounting rod. DETAILED DESCRIPTION
[0018] The present invention is further described below with reference to specific embodiments and accompanying drawings. The accompanying drawings are for illustrative purposes only and are schematic, not actual, representations. They should not be construed as limiting the present invention. To better illustrate the embodiments of the present invention, some components in the accompanying drawings may be omitted, enlarged, or reduced in size, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted from the accompanying drawings.
[0019] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "up", "down", "left", "right", etc. indicate directions or positional relationships, they are based on the directions or positional relationships shown in the drawings. This is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting the present application. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0020] like Figure 1-3 As shown, a dry iron remover includes a mounting frame 11, and the mounting frame 11 is installed with an upper mounting frame 8 and a lower mounting frame 14. The upper mounting frame 8 is located above the lower mounting frame 14, and the upper mounting frame 8 is installed with a lower hopper 7. A lower feeding port 17 is provided on an inclined side wall of the lower hopper 7. The lower feeding port 17 is an inclined rectangular shape, and a lower feeding plate 18 is installed on the lower feeding port 17. The lower feeding plate 18 is provided with a plurality of guide bars, and the guide bars are consistent with the downward inclined direction of the lower feeding plate 18. The lower feeding plate 18 can make the material fall more evenly.
[0021] The side wall of the discharge hopper 7 above the discharge port 17 is provided with a movable plate 15, and the movable plate 15 is slidably connected to the discharge hopper 7. Preferably, sliding grooves are provided on both sides of the side wall above the discharge port 17, and the movable plate 15 is slidably connected in the sliding groove. Two corresponding mounting rods 31 are installed between the discharge hopper 7 and the mounting frame 11, and a driving shaft 12 is rotatably connected to the two mounting rods 31. Two racks 16 are fixedly connected to the movable plate 15, and a gear 10 meshing with the two racks 16 is installed on the driving shaft 12. A mounting head 2 is installed at one end of the driving shaft 12, and a rocker 1 is installed on the mounting head 2. By rotating the rocker 1, the driving shaft 12 can be made to rotate, so that the gear 10 drives the rack 16 to rotate, thereby realizing the movement of the movable plate 15. The movement of the movable plate 15 can control the size of the blocking of the discharge port 17 by the movable plate 15, thereby realizing the control of the size of the opening of the discharge port 17, thereby controlling the falling speed of the material.
[0022] Two groups of supporting frames 4 corresponding to each other are installed on the top of the lower mounting frame 14. One group of supporting frames 4 is rotatably connected to a first transmission rod, and the first transmission rod is connected to a magnetic roller 5. The other group of supporting frames 4 is rotatably connected to a second transmission rod, and the second transmission rod is connected to a rotating roller 3. A conveyor belt is installed on the magnetic roller 5 and the rotating roller 3. One end of the first transmission rod is connected to a driving mechanism, which can drive the first transmission rod to rotate, drive the magnetic roller 5 to rotate, and thus rotate the conveyor belt, thereby completing the conveying process of the conveyor belt. The magnetic roller 5 drives the second transmission rod to rotate through the conveyor belt. The second transmission rod rotates, so that no dynamic friction is generated between the conveyor belt and the rotating roller 3, and the service life of the conveyor belt is long.
[0023] The driving mechanism includes a mounting plate, which is fixedly connected to one side of the lower hopper 7 and the mounting frame 11. A motor 19 is installed on the mounting plate. A driving roller is installed at the output end of the motor 19. One end of the first transmission rod is fixedly connected to a rotating roller 3. The rotating roller 3 is connected to the driving roller through a transmission belt. The motor 19 drives the driving roller to rotate, and the driving roller drives the rotating roller 3 to rotate through the transmission belt. A protective cover 20 is provided outside the driving mechanism.
[0024] A discharge hopper 6 is installed at the bottom of the lower mounting frame 14, and a discharge port is provided at the bottom of the discharge hopper 6. Two parallel adjusting rods 26 at the same horizontal height are installed above the discharge hopper 6. Adjustment plates 27 are respectively installed on the two adjusting rods 26. The adjustment plates 27 are bent, and the two adjustment plates 27 are bent outward. The adjustment plates 27 pass through the discharge port, and the bottom of the adjustment plates 27 is located below the discharge port. An adjustment mechanism is installed on the side wall of the discharge hopper 6, and the adjustment mechanism includes a fixed block 23, which is fixedly connected to the side wall of the discharge hopper 6. The fixed block 23 is rotatably connected to the adjusting rod 26. The inclination angle of the adjusting plate 27 can be controlled by rotating the adjusting rod 26. Thereby, the opening angle between the two adjustment plates 27 is controlled to achieve the screening of objects with different magnetic forces; a threaded hole is provided on the side wall of the fixed block 23, and a screw 29 is threadedly connected to the hole on the side wall of the fixed block 23. One end of the screw 29 is in contact with the adjustment rod 26, and a tightening handwheel 28 is installed on the other end of the screw 29. By rotating the tightening handwheel 28, the screw 29 fixes the adjustment rod 26, thereby fixing the adjustment plate 27 in the target position; the end of the adjustment rod 26 away from the fixed block 23 is rotatably connected to the side wall of the lower hopper 7, and the other end of the adjustment rod 26 is installed with an adjusting handwheel 22, which can be used to more easily rotate the adjustment rod 26.
[0025] The upper part of the adjusting plate 27 is provided with a rotating rod 25, and the rotating rod 25 is located above the adjusting rod 26. The end of the adjusting rod 26 away from the fixed block 23 is cooperated with the slide rail 24, and the slide rail 24 is provided with a track, and the track on the slide rail 24 corresponds to the movement trajectory of the adjusting rod 26. The slide rail 24 is fixedly connected to the inner side wall of the lower hopper 7. The end of the rotating rod 25 away from the slide rail 24 is cooperated with to install a limit block 21. The limit block 21 is provided with a limit hole that matches the track of the slide rail 24, and the side wall of the discharge hopper 6 is provided with a hole that matches the limit hole. The limit hole corresponds to the shape of the track of the slide rail 24. The end of the rotating rod 25 away from the slide rail 24 is threadedly connected with a limit head 30 that matches the limit block 21. Rotating the limit head 30 can make the limit head 30 and the limit block 21 tightened, fixing the limit head 30, thereby keeping the rotating rod 25 fixed, making the adjusting plate 27 more stable.
[0026] In summary, in actual practice, the material to be deironed is put into the discharge hopper 7, and then the material falls through the discharge port 17. The size of the discharge port 17 is controlled by the rocker 1 to control the movable plate 15, and the appropriate discharge speed is adjusted. The material falls onto the conveyor belt, and under the action of the magnetic roller 5, the iron-free material is directly thrown out by the conveyor belt, blocked by the baffle 13 or directly falls onto the discharge hopper 6, and then discharged from the discharge port. The iron-containing material in the material is adsorbed by the magnetic roller 5, and when it reaches the bottom of the magnetic roller 5, it is on the conveyor belt. Under the action of the magnetic roller 5, the iron-containing material will break away from the adsorption of the magnetic roller 5 and fall between the two adjustment plates 27. By controlling the size of the openings on the tops of the two adjustment plates 27, it is possible to control the iron content to fall between the two adjustment plates 27. The material with a lower iron content is discharged from the discharge port on the outer side of the two adjustment plates 27, thereby realizing the screening of the material within a certain iron content range. The iron purity range of the screened material is relatively accurate, and no additional screening process is required for screening. It is easy to use and saves equipment costs.
[0027] The specific embodiments of the present invention described above do not limit the scope of protection of the present invention. Any other corresponding changes and modifications made based on the technical concept of the present invention should be included in the scope of protection of the claims of the present invention.
Claims
1. A dry iron remover, comprising a mounting frame (11), characterized in that: The mounting frame (11) is equipped with an upper mounting frame (8) and a lower mounting frame (14), wherein the upper mounting frame (8) is located above the lower mounting frame (14), and a lower hopper (7) is installed on the upper mounting frame (8), and a lower hopper (17) is provided on an inclined side wall of the lower hopper (7); Two groups of supporting frames (4) corresponding to each other are installed on the top of the lower installation frame (14), one group of the supporting frames (4) is rotatably connected to a first transmission rod, the first transmission rod is connected to a magnetic roller (5), and the other group of the supporting frames (4) is rotatably connected to a second transmission rod, the second transmission rod is connected to a rotating roller (3), and conveyor belts are installed on the magnetic roller (5) and the rotating roller (3); A discharge hopper (6) is installed at the bottom of the lower mounting frame (14), and a discharge port is provided at the bottom of the discharge hopper (6). Two parallel adjustment rods (26) at the same horizontal height are installed above the discharge hopper (6), and adjustment plates (27) are respectively installed on the two adjustment rods (26). The lower parts of the two adjustment plates (27) are bent outwards. An adjustment mechanism is installed on the side wall of the discharge port hopper, and the adjustment mechanism includes a fixed block (23). The fixed block (23) is fixedly connected to the side wall of the lower hopper (7). The fixed block (23) is rotatably sleeved on the outside of the adjusting rod (26); a screw rod (29) is threadedly connected to the side wall of the fixed block (23); one end of the screw rod (29) is in contact with the adjusting rod (26); the other end of the screw rod (29) is mounted with a fastening hand wheel (28); the end of the adjusting rod (26) away from the fixed block (23) is rotatably connected to the side wall of the lower hopper (7); the other end of the adjusting rod (26) is mounted with an adjusting hand wheel (22); and one end of the first transmission rod is connected to a driving mechanism.
2. The dry type iron remover according to claim 1, characterized in that: A discharge plate (18) is installed on the discharge port (17), a movable plate (15) is provided above the discharge port (17), the movable plate (15) is slidably connected to the discharge hopper (7), two corresponding mounting rods (31) are installed between the discharge hopper (7) and the mounting frame (11), the two mounting rods (31) are rotatably connected to the drive shaft (12), two racks (16) are fixedly connected to the movable plate (15), a gear (10) meshing with the two racks (16) is installed on the drive shaft (12), a mounting head (2) is installed at one end of the drive shaft (12), and a rocker (1) is fixedly connected to the mounting head (2).
3. The dry type iron remover according to claim 1, characterized in that: A rotating rod (25) is installed on the upper part of the adjustment plate (27), and the rotating rod (25) is located above the adjustment rod (26). The end of the adjustment rod (26) away from the fixed block (23) is equipped with a slide rail (24), and the slide rail (24) is provided with a track. The track of the slide rail (24) matches the movement track of the adjustment rod (26). The slide rail (24) is fixedly connected to the inner wall of the discharge hopper (6). A limiting block (21) is installed on the end of the rotating rod (25) away from the slide rail (24). The limiting block (21) is provided with a limiting hole that matches the track of the slide rail (24). A hole that matches the limiting hole is provided on the side wall of the discharge hopper (6). The limiting hole corresponds to the shape of the slide rail (24). The end of the rotating rod (25) away from the slide rail (24) is threadedly connected to a limiting head (30) that matches the limiting block (21).
4. The dry type iron remover according to claim 1, characterized in that: The driving mechanism comprises a mounting plate, the mounting plate being fixedly connected to one side of the lower hopper (7) and the mounting frame (11), a motor (19) being mounted on the mounting plate, a driving roller being mounted on the output end of the motor (19), a rotating roller (3) being fixedly connected to one end of the first transmission rod, the rotating roller (3) being connected to the driving roller via a transmission belt, and a protective cover (20) being provided on the outside of the driving mechanism.
5. The dry type iron remover according to claim 1, characterized in that: The lower mounting frame (14) is provided with a baffle (13) that matches the magnetic roller (5), and the top of the baffle (13) is higher than the top of the magnetic roller (5).
Citation Information
Patent Citations
Efficient permanent magnet iron remover
CN217747485U