Multifunctional part appearance detection equipment
The multifunctional parts appearance inspection equipment that integrates plane and 3D inspection devices solves the problems of low part inspection efficiency and missed inspections in the existing technology, and realizes automatic and efficient part defect detection.
Patent Information
- Application Number
- CN202423012942.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing part defect detection requires multiple steps, resulting in low detection efficiency and easy omissions, high labor costs, and especially difficult to accurately judge when detecting T-slot offset.
The plane inspection device and 3D inspection device are integrated into one device. 2D and 3D inspection are performed through multi-functional part appearance inspection equipment. Combined with the correction mechanism and multiple transfer mechanisms, the automated inspection of parts is realized.
It improves detection efficiency, reduces manpower and time costs, reduces detection error rate, and can accurately judge the defect status of parts.
Smart Images

Figure CN223367554U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of parts detection, in particular to a multifunctional parts appearance detection device. Background Art
[0002] At present, in the industrial field, many parts with studs or T-buckles will have various defects in the manufacturing process. For example, parts with studs may have inconsistent stud inner diameters, defects in the screw threads in the screw holes, foreign matter in the holes, and other problems. Parts with T-buckles may have problems such as T-buckle groove offset and poor groove depth. If defective parts are not eliminated, problems are likely to occur in the subsequent production process, resulting in reduced production efficiency and product quality.
[0003] Existing part defect detection usually uses visual methods for inspection. Manual visual inspection will result in a certain amount of missed detection, and it consumes a lot of time and manpower, greatly increasing production costs. In addition, when performing T-buckle inspection, it is difficult to determine whether the T-buckle groove is offset by visual inspection alone, which easily affects the production efficiency and product quality of the product. In addition, existing part appearance defect detection devices usually use flat cameras for inspection or 3D cameras for inspection. When the same part needs to be inspected in two dimensions and three dimensions, two inspection processes are required, which greatly reduces the inspection efficiency and is not conducive to the development of the enterprise. Summary of the Invention
[0004] Based on this, it is necessary to provide a multifunctional parts appearance inspection equipment to solve the problem that the current detection of parts appearance defects requires more than two inspection processes. By integrating the plane inspection device and the 3D inspection device into one device, the parts can be inspected in 2D and 3D through one device, thereby improving the inspection efficiency and saving labor costs.
[0005] The technical solution of the utility model for solving the above-mentioned technical problems is as follows: A multifunctional part appearance inspection equipment comprises: a frame and a loading mechanism, a plane inspection mechanism, a clamping and transferring mechanism, a three-dimensional inspection mechanism and a blanking mechanism arranged on the frame in sequence; the plane inspection mechanism is located above the loading mechanism; the clamping and transferring mechanism is located at the end of the loading mechanism and is used to transfer the inspection parts; the three-dimensional inspection mechanism and the blanking mechanism are arranged adjacent to each other and are located on the same side of the loading mechanism; the plane inspection mechanism comprises a mounting base fixed on the upper end face of the frame, a robot mounting plate fixed on the mounting base, a robot mounted on the robot mounting plate and a plane industrial camera mounted on the robot; the three-dimensional inspection mechanism comprises a scanning frame and a scanning platform fixed on the frame, a motion module arranged on the scanning frame, and a 3D industrial camera arranged on the motion module.
[0006] In one embodiment, the feeding mechanism includes multiple adjacent conveyor belts and pads arranged on the conveyor belts, the multiple conveyor belts are the first feeding conveyor belt, the second feeding conveyor belt, the third feeding conveyor belt and the fourth feeding conveyor belt in sequence, the first feeding conveyor belt, the second feeding conveyor belt and the fourth feeding conveyor belt are adjacent to each other end to end, and the first feeding conveyor belt, the second feeding conveyor belt and the fourth feeding conveyor belt are on the same horizontal plane; the third feeding conveyor belt is located directly below the second feeding conveyor belt and is arranged parallel to the second feeding conveyor belt; there are two pads, which are placed on the first feeding conveyor belt and the fourth feeding conveyor belt respectively, and the pads are also provided with gratings for improving brightness.
[0007] In one embodiment, a first lifting assembly for controlling the descent of the first loading conveyor belt is provided below the first loading conveyor belt, and a second lifting assembly for controlling the descent of the fourth loading conveyor belt is provided below the fourth loading conveyor belt; after being lowered, the first loading conveyor belt and the fourth loading conveyor belt are on the same horizontal plane as the third loading conveyor belt.
[0008] In one embodiment, there are two mounting bases, which are located on both sides of the second feeding conveyor belt respectively, and the two ends of the robot mounting plate are fixedly connected to the two mounting bases respectively; the robot is fixed on the robot mounting plate; and there are two planar industrial cameras, which are fixed on the robots respectively.
[0009] In one embodiment, a correction mechanism is further included that is arranged adjacent to the fourth feeding conveyor belt, and the correction mechanism includes a correction bracket fixed on the frame, a correction plate arranged on the correction bracket, and a plurality of correction cylinders respectively arranged on the frame and located around the correction plate.
[0010] In one embodiment, the clamping and transferring mechanism is provided on a side wall of a frame away from the first feeding conveyor belt, and the clamping and transferring mechanism is used to transfer the inspected parts into the correction mechanism.
[0011] In one embodiment, the scanning frame is fixed on the frame; the scanning platform is arranged in the middle of the scanning frame, and the upper surface of the scanning platform is kept horizontal; the motion module includes a horizontal lateral movement module, a horizontal longitudinal movement module and a rotation module, and the horizontal lateral movement module includes two horizontal horizontal slide rails arranged in parallel above the scanning frame, horizontal sliders respectively arranged on the two horizontal horizontal slide rails, a horizontal plate fixedly connected to the upper end surface of the horizontal slider, a horizontal screw drive mechanism fixed on the scanning frame and parallel to the horizontal horizontal slide rails, a horizontal motor arranged at the end of the horizontal screw drive mechanism, and a horizontal cable protection drag chain connecting the horizontal plate and the scanning frame.
[0012] In one embodiment, the horizontal and longitudinal moving module includes a longitudinal horizontal slide rail arranged on the transverse plate, a longitudinal slider arranged on the longitudinal horizontal slide rail, a vertical plate fixed on the longitudinal slider, a longitudinal screw drive mechanism fixed on the transverse plate and parallel to the longitudinal horizontal slide rail, a longitudinal motor arranged at the end of the longitudinal screw drive mechanism, and a longitudinal cable protection drag chain connecting the transverse plate and the longitudinal slider; the rotating module is arranged on the vertical plate, including a rotating motor fixed on the vertical plate and a 3D camera mounting plate connected to the rotating motor, and the 3D industrial camera is arranged on the 3D camera mounting plate.
[0013] In one embodiment, a negative pressure transfer mechanism is further included, and the negative pressure transfer mechanism includes a first negative pressure transfer module and a second negative pressure transfer module, and the first negative pressure transfer module and the second negative pressure transfer module are respectively arranged on both sides of the scanning platform, the first negative pressure transfer module is used to transport the detection parts on the correction plate to the scanning platform for scanning, and the second negative pressure transfer module is used to transfer the detection parts on the scanning platform to the unloading mechanism; the unloading mechanism is a unloading conveyor belt, and the unloading conveyor belt is in the same straight line as the scanning platform and the correction plate.
[0014] In one embodiment, it further includes an outer frame and a control panel. The outer frame is fixed to the upper end of the frame and is provided with a plurality of induction doors and windows. The control panel is fixed to the outer frame.
[0015] The beneficial effects of the present invention are as follows: the present invention provides a multifunctional parts appearance inspection device, which integrates a plane inspection device and a three-dimensional inspection device into one device, and sets up multiple transfer mechanisms to perform plane inspection and three-dimensional inspection on the inspection parts in turn, and a correction mechanism is also provided in the device to correct the position of the inspection parts, so that its 3D industrial camera can fully scan the parts to be inspected, compare them with the standard parts model, and judge whether the parts have defects, whether the T-buckle grooves, studs and screw threads have defects, the inspection result has a low error rate, a high degree of automation, and high inspection efficiency, which can save a lot of time and labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 A schematic diagram of the internal structure of a frame of a multifunctional parts appearance inspection device according to one embodiment;
[0018] Figure 2A schematic structural diagram of a plane detection mechanism of a multifunctional parts appearance inspection device according to one embodiment;
[0019] Figure 3 The figure is a schematic diagram of the structure of a three-dimensional detection mechanism of a multifunctional parts appearance detection device according to one embodiment.
[0020] Figure 4 A top view of a three-dimensional detection mechanism of a multifunctional parts appearance detection device according to one embodiment.
[0021] Figure 5 The figure is a schematic diagram of the overall structure of a multifunctional parts appearance inspection device according to an embodiment.
[0022] In the attached figure, 1, frame; 2, feeding mechanism; 3, plane detection mechanism; 31, mounting base; 32, robot mounting plate; 33, robot; 4, material clamping and transferring mechanism; 5, correction mechanism; 6, negative pressure transferring mechanism; 7, three-dimensional detection mechanism; 71, scanning frame; 72, scanning platform; 73, motion module; 731, horizontal and transverse moving module; 7311, transverse horizontal slide rail; 7312, transverse slider; 7313, transverse plate; 7314, transverse motor; 7315 , horizontal screw drive mechanism; 7316, horizontal cable protection drag chain; 732, horizontal and longitudinal moving module; 7321, longitudinal horizontal slide rail; 7322, longitudinal slider; 7323, vertical plate; 7324, longitudinal screw drive mechanism; 7325, longitudinal motor; 7326, longitudinal cable protection drag chain; 733, rotating module; 7331, rotating motor; 7332, 3D camera mounting plate; 8, unloading mechanism; 9, outer frame; 91, induction doors and windows; 92, control panel. DETAILED DESCRIPTION
[0023] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The following will further describe the technical solution of the present invention in conjunction with the drawings of the embodiments of the present invention, and the present invention is not limited to the following specific implementation methods.
[0024] It should be understood that the same or similar reference numerals in the drawings of the embodiments correspond to the same or similar components. In the description of the present invention, it should be understood that if there are terms such as "upper", "lower", "front", "back", "left", "right", "top", "bottom", etc. indicating an orientation or positional relationship, they are based on the orientation or positional relationship shown in the drawings. This is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting this patent. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to the specific circumstances.
[0025] In one embodiment, Figures 1 to 5 As shown, a multifunctional part appearance inspection device includes a frame 1 and a loading mechanism 2, a plane detection mechanism 3, a clamping and transferring mechanism, a correction mechanism 5, a three-dimensional detection mechanism 7, a negative pressure transferring mechanism 6 and a blanking mechanism 8 arranged in sequence on the frame 1; the plane detection mechanism 3 includes a mounting base 31 fixed to the upper end surface of the frame 1, a robot mounting plate 32 fixed on the mounting base 31, a robot 33 mounted on the robot mounting plate 32, and a plane industrial camera mounted on the robot 33; the three-dimensional detection mechanism 7 includes a scanning frame 71 and a scanning platform 72 fixed on the frame 1, a motion module 73 arranged on the scanning frame 71, and a 3D industrial camera arranged on the motion module 73.
[0026] The frame 1 is a rectangular frame structure composed of a bracket and multiple frame 1 connecting plates; the loading is arranged on one side of the frame 1; wherein the loading mechanism 2 includes multiple adjacent sections of conveyor belts and pads arranged on the conveyor belts, and the multiple sections of conveyor belts are sequentially the first loading conveyor belt, the second loading conveyor belt, the third conveyor belt and the fourth loading conveyor belt; the first loading conveyor belt, the second loading conveyor belt and the fourth loading conveyor belt are adjacent to each other end to end, and the upper surfaces of the first loading conveyor belt, the second loading conveyor belt and the fourth loading conveyor belt are on the same horizontal plane, the third loading conveyor belt is arranged below the second loading conveyor belt, and the third loading conveyor belt and the second conveyor belt are arranged parallel to each other; the end of the first loading conveyor belt is provided with a first lifting component, and the end of the fourth loading conveyor belt is provided with a second lifting component. There are two pads, which are placed on the first feeding conveyor belt and the third feeding conveyor belt respectively, and circulate on the first feeding conveyor belt, the second feeding conveyor belt, the fourth feeding conveyor belt and the third feeding conveyor belt along the movement direction of the conveyor belt; and a grating is also provided on the pad to improve the brightness around the plane detection mechanism 3 when taking pictures.
[0027] The first lifting assembly includes a vertically arranged lifting base, lifting guide rails fixed on both sides of the lifting base, lifting sliders arranged on the guide rails, a driven wheel arranged on the upper part of the lifting base, a driving wheel arranged on the bottom of the lifting base, a lifting servo motor fixedly connected to the driving wheel, and a belt sleeved on the driving wheel and the driven wheel; the second lifting assembly has the same structure as the first lifting assembly; the first feeding conveyor belt is fixedly connected to the lifting slider on the first lifting assembly; the fourth feeding conveyor belt is fixedly connected to the lifting slider on the second lifting assembly; the upper surfaces of the lowered first feeding conveyor belt and the lowered fourth feeding conveyor belt are on the same horizontal plane as the upper surface of the third feeding conveyor belt. It should be noted that the first feeding conveyor belt, the second feeding conveyor belt, the third feeding conveyor belt, and the fourth feeding conveyor belt are all existing technologies and will not be elaborated on here.
[0028] like Figure 1 and Figure 2 As shown, to facilitate part inspection, in one embodiment, the plane detection mechanism 3 is positioned above the second loading conveyor. Two mounting bases 31 are provided, one on either side of the second loading conveyor. The robot mounting plate 32 is fixedly connected to each mounting base 31 at both ends. The robot 33 is an Epson LS6 robot, fixed to the robot mounting plate 32. Multiple planar industrial cameras are mounted on the robot 33. In this embodiment, there are two planar industrial cameras: one is vertically fixed to the end of the robot 33, perpendicular to the horizontal plane; the other is fixed to the end of the robot 33 at a 30-degree angle with respect to the vertical. The plane detection mechanism 3 is used to detect the inner diameter of the stud, the presence of threads in the screw hole, defects, and foreign matter. The planar industrial cameras are CCD cameras that take planar photographs to determine the integrity of the inspected parts.
[0029] The clamping and transferring mechanism includes a support plate, a clamping mounting plate, a manipulator mounting plate, a clamping guide rail, a clamping motor, a clamping slider, an extension plate and a clamping portion; the support plate is fixed on the frame 1 and is located on the side of the fourth feeding conveyor belt away from the second feeding conveyor belt, the clamping mounting plate is fixed above the support plate, and the manipulator mounting plate is fixed above the clamping support plate; the clamping guide rail is fixed on the manipulator mounting plate, a clamping slider is provided on the clamping guide rail, and the clamping motor is arranged at the end of the clamping guide rail; the extension plate One end is fixedly connected to the clamping slider, and the other end is fixedly connected to the clamping part; the clamping part includes a fixed plate fixedly connected to the extension plate, a mini cylinder fixed on the fixed plate for controlling the up and down movement of the gripper, a gripper adjustment plate fixedly connected to the mini cylinder, a gripper adjustment cylinder arranged on the gripper adjustment plate, and a gripper connected to the gripper adjustment cylinder; the clamping part is located directly above the fourth feeding conveyor belt, and the clamping transfer mechanism is used to transfer the standby parts on the fourth feeding conveyor belt to the correction mechanism 5 for correction.
[0030] The correction mechanism 5 includes a correction bracket fixed on the frame 1, a correction plate arranged on the correction bracket, and a plurality of correction cylinders arranged around the correction plate. In this embodiment, the number of correction cylinders is four, which are respectively arranged adjacent to the four side walls of the correction plate; the correction mechanism 5 is adjacent to the fourth feeding conveyor belt and is perpendicular to the straight line where the first feeding conveyor belt and the fourth feeding conveyor belt are located, and is used to correct the inspection parts transported by the clamping and transfer mechanism.
[0031] like Figure 3 and Figure 4As shown, the scanning frame 71 in the three-dimensional detection mechanism 7 is fixed on the frame 1, and the height of the scanning frame 71 is higher than the height of the negative pressure transfer mechanism 6; the scanning platform 72 is located in the middle of the scanning frame 71 and the upper surface of the scanning platform 72 is kept horizontal; the motion module 73 includes a horizontal transverse moving module 731, a horizontal longitudinal moving module 732 and a rotating module 733, the horizontal moving module includes two horizontal horizontal slide rails 7311, two horizontal sliders 7312, a horizontal plate 7313, a horizontal motor 7314, a horizontal screw drive mechanism 7315 and a horizontal cable protection drag chain 7316, the horizontal horizontal slide rails 7311 are arranged in parallel above the scanning frame 71, the two horizontal The sliders 7312 are respectively arranged on different horizontal horizontal slide rails 7311, and the two ends of the horizontal plate 7313 are respectively fixedly connected to the two horizontal sliders 7312. The horizontal screw drive mechanism 7315 includes a ball screw and a nut sleeved on the ball screw. The nut is fixedly connected to the horizontal plate 7313. The horizontal motor 7314 is arranged at the end of the ball screw. The ball screw is rotated by the rotation of the horizontal motor 7314, and then the nut on the ball screw drives the horizontal plate 7313 to move horizontally. The horizontal cable protection drag chain 7316 is respectively fixedly connected to the horizontal plate 7313 and the scanning frame 71, and is used to protect the horizontal horizontal moving module 731 from detaching from the ball screw and the horizontal slide rail.
[0032] The horizontal and longitudinal moving module 732 includes a longitudinal horizontal slide rail 7321 arranged on the horizontal plate 7313, a longitudinal slider 7322 arranged on the longitudinal horizontal slide rail 7321, a vertical plate 7323 fixed on the longitudinal slider 7322, a longitudinal screw drive mechanism 7324 fixed on the horizontal plate 7313 and parallel to the longitudinal horizontal slide rail 7321, a longitudinal motor 7325 arranged at the end of the longitudinal screw drive mechanism 7324, and a longitudinal cable protection drag chain 7326 connecting the horizontal plate 7313 and the longitudinal slider 7322. The structure of the longitudinal screw drive mechanism 7324 is the same as that of the transverse screw drive mechanism 7315, and the longitudinal screw drive mechanism 7324 is arranged vertically to the transverse screw drive mechanism 7315. The rotating module 733 is arranged on the vertical plate 7323, and includes a rotating motor 7331 fixed on the vertical plate 7323 and a 3D camera mounting plate 7332 connected to the rotating motor 7331. The 3D industrial camera is arranged on the 3D camera mounting plate 7332. In this embodiment, the 3D industrial camera is a 3D surface scanning camera, and the scanning platform 72 is a marble platform, the upper surface of which is kept smooth and level. The 3D surface scanning camera is fixed on the camera mounting plate, and the horizontal lateral movement module 731 and the horizontal longitudinal movement module 732 are used to control the 3D surface scanning camera to move arbitrarily within a horizontal plane. The rotating module 733 is used to control the 3D surface scanning camera to rotate with the vertical line where the midpoint of the rotating motor 7331 is located as the rotation axis, so that the 3D surface scanning camera can completely scan the inspection part, thereby obtaining the inspection part model, and by comparing it with the standard part model, it is determined whether there are defects in the T-buckle groove, fork bone position, etc. around the inspection part.
[0033] In one embodiment, the negative pressure transfer mechanism 6 includes a first negative pressure transfer module and a second negative pressure transfer module, the first negative pressure transfer module and the second negative pressure transfer module are respectively arranged on both sides of the marble platform, parallel to the movement direction of the detection part; the first negative pressure transfer module includes a track module, a jacking mounting plate fixed on the track module slider, a transfer slide rail fixed on the frame 1, a transfer slide rail arranged on the transfer slide rail and fixedly connected to the jacking mounting plate, a jacking cylinder fixed on the jacking mounting plate, a jacking cylinder fixedly connected to the jacking cylinder and slidably connected to the jacking mounting plate A lifting connecting plate, a suction cup mounting plate fixed to the end of the lifting connecting plate, and a plurality of negative pressure suction cups arranged on the suction cup mounting plate, wherein the negative pressure suction cups are connected to an external vacuum pump; the second negative pressure transfer module has the same structure as the first negative pressure transfer module, the first negative pressure transfer module is used to transfer the detection parts on the correction mechanism 5 to the scanning platform 72 for scanning; the second negative pressure transfer module is used to transfer the detection parts on the scanning platform 72 to the unloading mechanism 8 for unloading; in this embodiment, the track module is an MJ45N module track and a drive motor arranged at the end of the track. It is worth noting that the first negative pressure transfer module, the second negative pressure transfer module, and the clamping transfer mechanism are all provided with a cable protection drag chain, and the structure of the cable protection drag chain is known to those skilled in the art and is achievable. In this embodiment, no redundant description is given.
[0034] The unloading mechanism 8 is a unloading conveyor belt, which is in the same straight line as the scanning platform 72 and the correction plate, so as to facilitate the transportation of the inspection parts by the negative pressure transfer mechanism 6. The second negative pressure transfer module transports the inspection parts on the scanning platform 72 to the unloading conveyor belt, and manually sorts the parts that have been inspected, thereby eliminating defective parts.
[0035] To improve the safety of the equipment and maintain the brightness of the plane detection mechanism 3 and the three-dimensional detection mechanism 7, in one embodiment, an outer frame 9 is provided on the frame 1. The outer frame 9 is arranged at the upper end of the frame 1 to form a frame with an open top. The second feeding conveyor belt, the fourth feeding conveyor belt, the clamping and transferring mechanism 4, the correction mechanism 5, the plane detection mechanism 3, the three-dimensional detection mechanism 7, and the negative pressure transfer mechanism 6 are all located within the outer frame 9. In addition, to increase the brightness around the plane detection mechanism 3 and the three-dimensional detection mechanism 7, the outer frame 9 is also provided with a plurality of sensing doors and windows 91, allowing light to pass through the sensing doors and windows 91 and enter the plane detection mechanism 3 and the three-dimensional detection mechanism 7, thereby improving the reliability of detection. In addition, a control panel 92 for controlling the operation of the equipment is also provided on the outer frame 9. The control panel 92 is located on the outer frame 9 and above the unloading conveyor belt.
[0036] The general working process of the present invention is as follows: the inspection parts are placed on the pad of the first feeding conveyor belt through manual loading, and the pad moves to the second feeding conveyor belt with the movement of the first feeding conveyor belt. When the pad is located on the second feeding conveyor belt, the second feeding conveyor belt stops moving, and the inspection parts are photographed and inspected by the plane detection mechanism to detect whether the inner diameter of the stud, the screw thread in the hole is intact, and whether there are foreign objects; after the plane detection is completed, the pad moves with the second feeding conveyor belt to the fourth feeding conveyor belt, and the inspection parts are transported to the correction mechanism for correction through the clamping and transferring mechanism. At this time, the pad descends with the fourth feeding conveyor belt , and then return to the first feeding conveyor belt through the third feeding conveyor belt; the feeding mechanism is provided with more than two pads for recycling; after the correction mechanism completes the correction of the inspection part, the inspection part is transferred to the scanning platform through the first negative pressure transfer module, and the inspection part is scanned by the 3D detection mechanism to form a 3D model, which is compared with the standard model to detect the presence or absence of T-buckles around the back of the part, the offset; the presence or absence of fork bone position, whether the depth dimension is bad and the flatness of the four edges of the part; then the part is transferred to the unloading mechanism through the second negative pressure transfer module, and finally unqualified parts are removed by manual sorting.
[0037] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. A person skilled in the art will be able to make other variations or modifications based on the above description. It is not necessary and impossible to enumerate all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. A multifunctional parts appearance inspection device, characterized in that: include: The machine frame comprises a loading mechanism, a plane detection mechanism, a clamping and transferring mechanism, a three-dimensional detection mechanism and a blanking mechanism which are sequentially arranged on the machine frame; the plane detection mechanism is located above the loading mechanism; the clamping and transferring mechanism is located at the end of the loading mechanism and is used to transfer the inspection parts; the three-dimensional detection mechanism and the blanking mechanism are arranged adjacent to each other and are located on the same side of the loading mechanism; the plane detection mechanism comprises a mounting base fixed to the upper end face of the machine frame, a robot mounting plate fixed to the mounting base, a robot mounted on the robot mounting plate and a plane industrial camera mounted on the robot; the three-dimensional detection mechanism comprises a scanning frame and a scanning platform fixed to the frame, a motion module arranged on the scanning frame and a 3D industrial camera arranged on the motion module.
2. The multifunctional parts appearance inspection equipment according to claim 1, characterized in that: The feeding mechanism includes multiple adjacent conveyor belts and pads arranged on the conveyor belts, the multiple conveyor belts are the first feeding conveyor belt, the second feeding conveyor belt, the third feeding conveyor belt and the fourth feeding conveyor belt in sequence, the first feeding conveyor belt, the second feeding conveyor belt and the fourth feeding conveyor belt are adjacent to each other end to end, and the first feeding conveyor belt, the second feeding conveyor belt and the fourth feeding conveyor belt are on the same horizontal plane; the third feeding conveyor belt is located directly below the second feeding conveyor belt and is arranged parallel to the second feeding conveyor belt; there are two pads, which are placed on the first feeding conveyor belt and the fourth feeding conveyor belt respectively, and the pads are also provided with gratings for improving brightness.
3. The multifunctional parts appearance inspection device according to claim 2, characterized in that: A first lifting assembly for controlling the descent of the first loading conveyor belt is provided below the first loading conveyor belt, and a second lifting assembly for controlling the descent of the fourth loading conveyor belt is provided below the fourth loading conveyor belt; After being lowered, the first feeding conveyor belt and the fourth feeding conveyor belt are on the same horizontal plane as the third feeding conveyor belt.
4. The multifunctional parts appearance inspection device according to claim 3, characterized in that: There are two mounting bases, which are located on both sides of the second feeding conveyor belt respectively. The two ends of the robot mounting plate are fixedly connected to the two mounting bases respectively; the robot is fixed on the robot mounting plate; there are two planar industrial cameras, which are fixed on the robots respectively.
5. The multifunctional parts appearance inspection device according to claim 4, characterized in that: It also includes a correction mechanism arranged adjacent to the fourth feeding conveyor belt, the correction mechanism includes a correction bracket fixed on the frame, a correction plate arranged on the correction bracket, and a plurality of correction cylinders respectively arranged on the frame and located around the correction plate.
6. The multifunctional parts appearance inspection device according to claim 5, characterized in that: The clamping and transferring mechanism is arranged on a side wall of the frame away from the first feeding conveyor belt, and the clamping and transferring mechanism is used to transfer the inspected parts into the correction mechanism.
7. The multifunctional parts appearance inspection device according to claim 1, characterized in that: The scanning frame is fixed on the frame; the scanning platform is arranged in the middle of the scanning frame, and the upper surface of the scanning platform is kept horizontal; the motion module includes a horizontal lateral movement module, a horizontal longitudinal movement module and a rotation module, and the horizontal lateral movement module includes two horizontal horizontal slide rails arranged in parallel above the scanning frame, horizontal sliders respectively arranged on the two horizontal horizontal slide rails, a horizontal plate fixedly connected to the upper end surface of the horizontal slider, a horizontal screw drive mechanism fixed on the scanning frame and parallel to the horizontal horizontal slide rails, a horizontal motor arranged at the end of the horizontal screw drive mechanism, and a horizontal cable protection drag chain connecting the horizontal plate and the scanning frame.
8. The multifunctional parts appearance inspection device according to claim 7, characterized in that: The horizontal and longitudinal moving module includes a longitudinal horizontal slide rail provided on the transverse plate, a longitudinal slider provided on the longitudinal horizontal slide rail, a vertical plate fixed on the longitudinal slider, a longitudinal screw drive mechanism fixed on the transverse plate and parallel to the longitudinal horizontal slide rail, a longitudinal motor provided at the end of the longitudinal screw drive mechanism, and a longitudinal cable protection drag chain connecting the transverse plate and the longitudinal slider; The rotating module is arranged on the vertical plate, and includes a rotating motor fixed on the vertical plate and a 3D camera mounting plate connected to the rotating motor. The 3D industrial camera is arranged on the 3D camera mounting plate.
9. The multifunctional parts appearance inspection device according to claim 8, characterized in that: It also includes a negative pressure transfer mechanism, which includes a first negative pressure transfer module and a second negative pressure transfer module. The first negative pressure transfer module and the second negative pressure transfer module are respectively arranged on both sides of the scanning platform. The first negative pressure transfer module is used to transport the detection parts on the correction plate to the scanning platform for scanning, and the second negative pressure transfer module is used to transfer the detection parts on the scanning platform to the unloading mechanism; the unloading mechanism is a unloading conveyor belt, and the unloading conveyor belt is in the same straight line as the scanning platform and the correction plate.
10. The multifunctional parts appearance inspection device according to claim 9, characterized in that: It also includes an outer frame and a control panel. The outer frame is fixed to the upper end of the frame and is provided with a plurality of induction doors and windows. The control panel is fixed to the outer frame.