Tool for workpiece cleaning before film preparation
By designing an automated lifting and clamping mechanism for the pre-film preparation process, automated cleaning of the film shaft is achieved, solving the time-consuming and labor-intensive problem of manual handling and improving safety and cleaning efficiency.
Patent Information
- Application Number
- CN202422595041.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-25
AI Technical Summary
In the prior art, the cleaning process of the membrane shaft requires manual handling, which is time-consuming, labor-intensive, and unsafe.
A tooling for cleaning workpieces before film preparation was designed. It adopted a clamping mechanism and a lifting mechanism. The electric push rod and motor drove the screw to rotate, realizing automatic clamping and lifting of the film shaft, and combined with an immersion box for cleaning.
The automatic cleaning of the membrane shaft is realized, which saves physical effort, improves the safety of the staff and the cleaning efficiency, and enhances the height and stability of the device.
Smart Images

Figure CN223367679U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tooling for cleaning workpieces, in particular to a tooling for cleaning workpieces before film preparation. Background Art
[0002] For the film industry, film shafts are a very important component and the most important type of film shaft workpiece. A film shaft is a shaft-like object used to wind film, usually with holes at both ends to secure the film.
[0003] However, at present, the membrane shaft is usually carried to the cleaning tank manually, which is physically demanding and troublesome to fish out, which is time-consuming and labor-intensive. Therefore, we propose a tool for cleaning workpieces before thin film preparation. Utility Model Content
[0004] The purpose of the utility model is to provide a tool for cleaning a workpiece before thin film preparation, so as to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A tool for cleaning workpieces before thin film preparation, comprising a connecting block, one end of the connecting block is provided with a clamping mechanism, the clamping mechanism comprising a slider, a slide rod, a limit ring, an electric push rod, a limit plate, a through hole, a convex shaft, a film shaft body and a limit hole, the slider is arranged at one end of the connecting block, several of the slide rods are arranged on both sides of the connecting block, the electric push rod is arranged on both sides of the connecting block, the limit plate is arranged at the end of the electric push rod away from the connecting block, the through hole is provided on the limit plate, the slide rod passes through the through hole, the convex shaft is arranged at one end of the limit plate, the limit holes are provided at both ends of the film shaft body, the end of the convex shaft away from the limit plate is arranged inside the limit hole, and the slider is arranged on the lifting mechanism.
[0007] Preferably, the lifting mechanism includes a stake, a movable groove, a bearing, a motor and a screw rod, the movable groove is opened inside the stake, the bearing is arranged at the bottom of the movable groove, the motor is arranged at the top of the movable groove, one end of the screw rod is arranged at the output end of the motor, and the end of the screw rod away from the output end of the motor is arranged at the top of the bearing.
[0008] According to the above solution, the screw rod can rotate by providing the bearing.
[0009] Preferably, the slider is arranged on the screw rod.
[0010] According to the above solution, the slider is provided so that the slider is driven to move up and down by the rotation of the screw rod, thereby enabling the connection block to move up and down.
[0011] Preferably, a cleaning mechanism is provided at the bottom of the pile.
[0012] According to the above solution, the motor can be installed inside the pile by providing the pile.
[0013] Preferably, the cleaning mechanism includes a soaking box, a soaking room, an infusion port, a discharge port, a supporting leg and a supporting foot. The soaking room is opened inside the soaking box, the infusion port is opened on one side of the soaking box, the discharge port is opened on one side of the soaking box, the supporting leg is fixedly arranged at the bottom of the soaking box, and the supporting foot is arranged at the bottom of the supporting leg.
[0014] According to the above solution, the height of the device can be increased by providing support legs, and the soaking and cleaning solution can be placed in the provided soaking room.
[0015] Preferably, stakes are provided on the top of the soaking room.
[0016] According to the above solution, the soaking room is provided so that the piles can be installed on the top of the soaking room.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1. This tooling for cleaning workpieces before thin film preparation adjusts the electric push rod to make the limit plates move towards each other, so that the convex shafts at both ends clamp the membrane shaft body, add immersion cleaning liquid into the immersion room through the infusion port, and then block the discharge port. Under the combined action of the motor, bearing and screw rod, the screw rod rotates to drive the slider to move downward, so that the connecting block fixedly connected to the slider is lowered, so that the membrane shaft body can be fully immersed and cleaned in the immersion room. When the cleaning is completed, the slider is raised by rotating the screw rod, so that the membrane shaft body leaves the immersion room. The above design eliminates the need for manual transportation of the membrane shaft body into the immersion room, saves physical strength, and improves the safety of the staff.
[0019] 2. This tooling for cleaning workpieces before film preparation increases the height of the device by providing support legs to a height suitable for the working of staff, improves the stability of the device by providing support feet, and facilitates the addition and discharge of immersion liquid into and from the immersion room by providing infusion ports and discharge ports. The above designs improve the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the cleaning mechanism of the present utility model;
[0022] Figure 3 This is a schematic diagram of the lifting mechanism of the utility model;
[0023] Figure 4 This is a schematic diagram of the clamping mechanism of the present utility model.
[0024] In the figure: 1. Connecting block; 2. Clamping mechanism; 201. Slider; 202. Sliding rod; 203. Limiting ring; 204. Electric push rod; 205. Limiting plate; 206. Through hole; 207. Protruding shaft; 208. Membrane shaft body; 209. Limiting hole; 3. Lifting mechanism; 301. Stake; 302. Movable groove; 303. Bearing; 304. Motor; 305. Screw; 4. Cleaning mechanism; 401. Soaking box; 402. Soaking room; 403. Infusion port; 404. Discharge port; 405. Support leg; 406. Support foot. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] See also Figure 1 - Figure 4 As shown, the utility model provides a technical solution:
[0027] A tool for cleaning workpieces before thin film preparation includes a connecting block 1, and a clamping mechanism 2 is provided at one end of the connecting block 1. The clamping mechanism 2 includes a slider 201, a slide rod 202, a limiting ring 203, an electric push rod 204, a limiting plate 205, a through hole 206, a convex shaft 207, a film shaft body 208 and a limiting hole 209. The slider 201 is arranged at one end of the connecting block 1, a plurality of slide rods 202 are arranged on both sides of the connecting block 1, the electric push rod 204 is arranged on both sides of the connecting block 1, the limiting plate 205 is arranged at the end of the electric push rod 204 away from the connecting block 1, the through hole 206 is opened on the limiting plate 205, the slide rod 202 passes through the through hole 206, the convex shaft 207 is arranged at one end of the limiting plate 205, the limiting hole 209 is opened at both ends of the film shaft body 208, and the end of the convex shaft 207 away from the limiting plate 205 is arranged inside the limiting hole 209. The slider 201 is arranged on the lifting mechanism 3.
[0028] In this embodiment, preferably, the lifting mechanism 3 includes a stake 301, a movable groove 302, a bearing 303, a motor 304 and a screw rod 305. The movable groove 302 is opened inside the stake 301, the bearing 303 is arranged at the bottom of the movable groove 302, the motor 304 is arranged at the top of the movable groove 302, one end of the screw rod 305 is arranged at the output end of the motor 304, and the end of the screw rod 305 away from the output end of the motor 304 is arranged at the top of the bearing 303.
[0029] According to the above solution, the bearing 303 is provided to enable the screw rod 305 to rotate.
[0030] In this embodiment, preferably, the slider 201 is disposed on the screw rod 305 .
[0031] According to the above solution, the slider 201 is provided so that the screw rod 305 rotates to drive the slider 201 to move up and down, thereby enabling the connection block 1 to move up and down.
[0032] In this embodiment, preferably, a cleaning mechanism 4 is provided at the bottom of the pile 301 .
[0033] According to the above solution, the motor 304 can be installed inside the stake 301 by providing the stake 301 .
[0034] In this embodiment, preferably, the cleaning mechanism 4 includes a soaking box 401, a soaking room 402, an infusion port 403, a discharge port 404, a support leg 405 and a support foot 406. The soaking room 402 is opened inside the soaking box 401, the infusion port 403 is opened on one side of the soaking box 401, the discharge port 404 is opened on one side of the soaking box 401, the support leg 405 is fixedly set at the bottom of the soaking box 401, and the support foot 406 is set at the bottom of the support leg 405.
[0035] According to the above solution, the height of the device can be increased by providing the support legs 405 , and the soaking and cleaning solution can be placed in the soaking room 402 .
[0036] In this embodiment, preferably, a stake 301 is provided on the top of the soaking room 402 .
[0037] According to the above solution, the soaking room 402 is provided so that the stakes 301 can be installed on the top of the soaking room 402 .
[0038] When using a tool for cleaning workpieces before film preparation according to this embodiment, the electric push rod 204 is adjusted to make the limit plates 205 move toward each other, so that the convex shafts 207 at both ends clamp the film shaft body 208, and the soaking cleaning liquid is added to the soaking room 402 through the infusion port 403, and then the discharge port 404 is blocked. Under the combined action of the motor 304, the bearing 303 and the screw rod 305, the screw rod 305 rotates and drives the slider 201 to move downward, so that the connecting block 1 fixedly connected to the slider 201 is lowered, so that the film shaft body 208 can be fully soaked and cleaned in the soaking room 402. When the cleaning is completed, the slider 201 is raised by rotating the screw rod 305, so that the membrane shaft body 208 leaves the soaking room 402. The above design eliminates the need for manual transportation of the membrane shaft body 208 into the soaking room 402, saves physical strength, and improves the safety of the staff. The height of the device is increased by setting the support legs 405 to a height suitable for the work of the staff. The stability of the device is improved by setting the support feet 406. The infusion port 403 and the discharge port 404 are provided to facilitate the filling and discharge of the soaking liquid into the soaking room 402. The above design improves the practicality of the device.
[0039] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A tool for cleaning a workpiece before thin film preparation, comprising a connecting block (1), characterized in that: A clamping mechanism (2) is provided at one end of the connecting block (1), and the clamping mechanism (2) comprises a slider (201), a slide rod (202), a limiting ring (203), an electric push rod (204), a limiting plate (205), a through hole (206), a convex shaft (207), a membrane shaft body (208) and a limiting hole (209). The slider (201) is provided at one end of the connecting block (1), a plurality of the slide rods (202) are provided on both sides of the connecting block (1), and the electric push rods (204) are provided on both sides of the connecting block (1). The limiting plate (205) is arranged at one end of the electric push rod (204) away from the connecting block (1), the through hole (206) is provided on the limiting plate (205), the sliding rod (202) passes through the through hole (206), the convex shaft (207) is arranged at one end of the limiting plate (205), the limiting holes (209) are provided at both ends of the membrane shaft body (208), the end of the convex shaft (207) away from the limiting plate (205) is arranged inside the limiting hole (209), and a lifting mechanism (3) is provided on one side of the slider (201).
2. The tool for cleaning a workpiece before thin film preparation according to claim 1, characterized in that: The lifting mechanism (3) comprises a stake (301), a movable groove (302), a bearing (303), a motor (304) and a screw rod (305); the movable groove (302) is opened inside the stake (301); the bearing (303) is arranged at the bottom of the movable groove (302); the motor (304) is arranged at the top of the movable groove (302); one end of the screw rod (305) is arranged at the output end of the motor (304); and the end of the screw rod (305) away from the output end of the motor is arranged at the top of the bearing (303).
3. The tool for cleaning a workpiece before thin film preparation according to claim 1, characterized in that: The slider (201) is arranged on the screw rod (305).
4. The tool for cleaning a workpiece before thin film preparation according to claim 2, characterized in that: A cleaning mechanism (4) is provided at the bottom of the pile (301).
5. The tool for cleaning a workpiece before thin film preparation according to claim 4, characterized in that: The cleaning mechanism (4) comprises a soaking box (401), a soaking room (402), an infusion port (403), an outlet (404), a supporting leg (405) and a supporting foot (406); the soaking room (402) is provided inside the soaking box (401); the infusion port (403) is provided on one side of the soaking box (401); the outlet (404) is provided on one side of the soaking box (401); the supporting leg (405) is fixedly provided at the bottom of the soaking box (401); and the supporting foot (406) is provided at the bottom of the supporting leg (405).
6. The tool for cleaning a workpiece before thin film preparation according to claim 5, characterized in that: A pile (301) is provided on the top of the soaking room (402).