Wire mesh leveling machine

By introducing a heating plate and spring structure into the wire mesh leveling machine to reduce the metal hardness, and using a slider and chute structure to provide support at the outlet, the problems of leveling roller wear and secondary bending are solved, the life of the leveling roller is extended, and the wire mesh is smoothly output.

CN223367872UActive Publication Date: 2025-09-23DINGZHOU BOHANG METAL PROD CO LTD
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Patent Information

Application Number
CN202422822853.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-09-23
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

Traditional wire mesh leveling machines are prone to causing wear on the leveling rollers during the leveling process, and lack a support structure at the exit, resulting in secondary bending of the wire mesh.

Method used

A wire mesh leveling machine was designed, which used a heating plate and spring structure to pre-reduce the metal hardness, combined with a slider and chute structure to provide support at the outlet to ensure smooth output of the wire mesh.

Benefits of technology

The wear of the leveling roller is reduced, the service life of the leveling roller is extended, and the secondary bending of the wire mesh during output is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal wire mesh processing, and discloses a metal wire mesh leveling machine which comprises a machine body, supporting foot pads are arranged at the four corners of the bottom end of the machine body, a groove is formed in the top end of the machine body, a plurality of first leveling rollers connected in a rotating mode are arranged at the bottom in the groove, and a motor is arranged on one side of the machine body. And a plurality of second leveling rollers which are rotationally connected and are driven by the motor are arranged at the top in the groove. Compared with the prior art, the metal wire mesh leveling device has the advantages that the metal wire mesh to be leveled can be heated in advance to reduce the hardness of metal, so that the deformation resistance borne by the metal wire mesh in the leveling process is reduced, the metal wire mesh is easier to deform, the abrasion to the leveling roller can be reduced, the service life of the leveling roller is further prolonged, and the production cost is reduced. And moreover, the leveled metal wire mesh can be borne and supported at the outlet of the leveling machine, so that secondary bending is avoided, and subsequent use is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal wire mesh processing, in particular to a metal wire mesh leveling machine. Background Art

[0002] During the production or transportation of wire mesh, deformation or distortion may occur, resulting in an uneven surface. Therefore, flattening the wire mesh through mechanical processing, physical methods or chemical treatment to improve its surface flatness, smoothness and uniformity is an important process in the wire mesh processing.

[0003] Traditionally, the wire mesh is directly leveled by a leveling machine. Due to the metal hardness of the wire mesh itself, the wire mesh is subject to greater deformation resistance during the leveling process, which can easily cause significant wear on the leveling roller and affect the service life of the leveling roller. In addition, the leveled wire mesh is directly removed from the outlet and needs to be manually taken over without any relevant support structure, making it easy for it to fall and cause secondary bending. Utility Model Content

[0004] 1. Technical Problems Solved

[0005] The technical problem to be solved by the present invention is that due to the metal hardness of the wire mesh itself, the traditional leveling machine easily causes greater wear to the leveling roller during the leveling process, and lacks a supporting structure for the wire mesh at the outlet, which easily causes secondary bending of the wire mesh.

[0006] 2. Technical Solution

[0007] In order to solve the above technical problems, the technical solution provided by the utility model is: a wire mesh leveling machine, comprising a fuselage, supporting foot pads are provided at the four corners of the bottom end of the fuselage, a groove is provided at the top of the fuselage, a plurality of first leveling rollers rotatably connected are provided at the bottom of the groove, a motor is provided on one side of the fuselage, a plurality of second leveling rollers rotatably connected and driven by the motor are provided at the top of the groove, the second leveling rollers and the first leveling rollers cooperate with each other and correspond one-to-one to the first leveling rollers, an auxiliary flattening structure is provided on one side of the fuselage, an inclined plate is provided on one side of the fuselage, a connecting plate is provided at the top of the inclined plate, and an extension plate for convenient stretching is inserted in the connecting plate.

[0008] As an improvement, a sprocket is provided at one end of the second leveling roller extending outside the fuselage, and one end of the second leveling roller is connected to the output end of the motor, and the sprockets are connected by a meshing chain transmission.

[0009] As an improvement, the auxiliary flattening structure includes connecting rods arranged at both ends of one side of the fuselage, the top ends of the connecting rods are provided with fixing plates, and the top ends of the fixing plates are provided with heating plates.

[0010] As an improvement, L-shaped plates are provided on both sides of the top of the fuselage, a flattening roller is provided above the heating plate, and rotatably connected horizontal plates are provided on both sides of the flattening roller. Springs are provided at the tops of the horizontal plates, and the tops of the springs are fixedly connected to the L-shaped plates.

[0011] As an improvement, the receiving plate, the first leveling roller and the top end of the fixing plate are all in the same horizontal plane.

[0012] As an improvement, sliders are provided on both sides of the extension plate, a sliding groove cooperating with the sliders is provided on the inner wall of the receiving plate, and a handle is provided on one side of the extension plate.

[0013] 3. Beneficial Effects

[0014] The advantages of this utility model compared with the prior art are:

[0015] 1. Through the connecting rod, fixed plate, heating plate, flattening roller, L-shaped plate, cross plate and spring, the metal wire mesh to be flattened can be preheated to reduce the hardness of the metal, thereby reducing the deformation resistance of the metal wire mesh during the flattening process, making it easier to deform, and reducing the wear on the flattening roller, further extending the service life of the flattening roller.

[0016] 2. Through the receiving plate, extension plate, slider and slide, the leveled wire mesh can be received and supported at the outlet of the leveling machine to avoid secondary bending and facilitate subsequent use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional schematic diagram of a metal wire mesh leveling machine of the utility model. Figure 1 .

[0018] Figure 2 This is a three-dimensional schematic diagram of a metal wire mesh leveling machine of the utility model. Figure 2 .

[0019] Figure 3 This is a three-dimensional schematic diagram of a metal wire mesh leveling machine of the utility model. Figure 3 .

[0020] Figure 4 This utility model is a metal wire mesh leveling machine Figure 1 A magnified detail of part A.

[0021] Figure 5 This utility model is a metal wire mesh leveling machine Figure 2 A magnified detail of part B.

[0022] As shown in the figure: 1. Machine body; 2. Support foot pad; 3. First leveling roller; 4. Motor; 5. Second leveling roller; 6. Sprocket; 7. Chain; 8. Connecting rod; 9. Fixed plate; 10. Heating plate; 11. Flattening roller; 12. L-shaped plate; 13. Horizontal plate; 14. Spring; 15. Inclined plate; 16. Support plate; 17. Extension plate; 18. Slider; 19. Slide; 20. Handle. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0024] Example 1

[0025] Combined with attachment Figure 1 A wire mesh leveling machine includes a body 1, and support pads 2 are provided at the four corners of the bottom end of the body 1. A groove is provided at the top of the body 1, and a plurality of first leveling rollers 3 that are rotatably connected are provided at the bottom of the groove. A motor 4 is provided on one side of the body 1, and a plurality of second leveling rollers 5 that are rotatably connected and driven by the motor 4 are provided at the top of the groove. The second leveling rollers 5 and the first leveling rollers 3 are used in conjunction with each other and correspond one to one with the first leveling rollers 3.

[0026] Through the above structure, the second leveling roller 5 and the first leveling roller 3 used in conjunction with each other can be used to directly level the metal wire mesh, which is convenient to use.

[0027] Combined with attachment Figure 2 The second leveling roller 5 extends to one end outside the fuselage 1 and is provided with a sprocket 6. One end of the second leveling roller 5 is connected to the output end of the motor 4, and the sprockets 6 are connected by a meshing chain 7.

[0028] Through the above structure, the second leveling roller 5 is driven to rotate under the cooperation of the sprocket 6 and the chain 7. The overall structure is simple, the transmission is stable, and it is easy to implement.

[0029] Example 2

[0030] Combined with attachment Figure 1 and attached Figure 4An auxiliary flattening structure is provided on one side of the fuselage 1, and the auxiliary flattening structure includes a connecting rod 8 arranged at both ends of one side of the fuselage 1, a fixing plate 9 is provided at the top of the connecting rod 8, a heating plate 10 is provided at the top of the fixing plate 9, L-shaped plates 12 are provided on both sides of the top of the fuselage 1, a flattening roller 11 is provided above the heating plate 10, and a rotatably connected horizontal plate 13 is provided on both sides of the flattening roller 11, and a spring 14 is provided at the top of the horizontal plate 13, and the top of the spring 14 is fixedly connected to the L-shaped plate 12.

[0031] Through the above structure, the wire mesh is inserted under the flattening roller 11. With the cooperation of the spring 14, it is suitable for wire meshes with different bending degrees. Moreover, as the flattening roller 11 continues to roll, the heating plate 10 can pre-treat the wire mesh to reduce the hardness of the metal and facilitate subsequent flattening.

[0032] Combined with attachment Figure 3 and attached Figure 5 A slanted plate 15 is provided on one side of the fuselage 1, and a receiving plate 16 is provided on the top of the slanted plate 15. An extension plate 17 for convenient stretching is inserted in the receiving plate 16. Sliders 18 are provided on both sides of the extension plate 17. A sliding groove 19 for cooperating with the slider 18 is provided on the inner wall of the receiving plate 16, and a handle 20 is provided on one side of the extension plate 17.

[0033] Through the above structure, with the assistance of the slider 18 and the slide groove 19, the extension plate 17 can be easily stretched, which can not only support the flattened metal wire mesh to avoid secondary bending, but also expand the supporting area and is suitable for metal wire meshes of different lengths.

[0034] Combined with attachment Figure 1 , the receiving plate 16, the first leveling roller 3 and the top end of the fixing plate 9 are all in the same horizontal plane.

[0035] With the above structure, since the top ends of the receiving plate 16, the first leveling roller 3 and the fixing plate 9 are all in the same horizontal plane, the metal wire mesh can move forward smoothly.

[0036] When the utility model is implemented:

[0037] First, start the motor 4 and the heating plate 10. The motor 4 drives the second leveling roller 5 on one side to rotate. With the cooperation of the sprocket 6 and the chain 7, all the second leveling rollers 5 are driven to rotate. The wire mesh is inserted between the flattening roller 11 and the heating plate 10. With the cooperation of the spring 14, it is suitable for wire meshes with different degrees of bending. Moreover, as the flattening roller 11 continues to roll, the heating plate 10 can pre-treat the wire mesh to reduce the hardness of the metal, facilitate subsequent leveling, and reduce the wear on the leveling roller, further extending the service life of the leveling roller.

[0038] Slowly push the wire mesh forward to between the second leveling roller 5 and the first leveling roller 3. As the second leveling roller 5 rotates, it drives the wire mesh forward while being leveled until it is completely leveled and extends out the other side. Because the receiving plate 16, the first leveling roller 3, and the top of the fixed plate 9 are all on the same horizontal plane, the leveled wire mesh can be directly and smoothly moved outward. The receiving plate 16 and the extension plate 17 can support the completely leveled wire mesh to prevent it from falling and causing secondary bending. The extension plate 17 is easy to stretch and expand the area, making it suitable for wire meshes of different sizes and convenient to use.

[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

[0041] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.

Claims

1. A wire mesh leveling machine, comprising a body (1), wherein the four corners of the bottom of the body (1) are each provided with a supporting foot pad (2), characterized in that: A groove is provided at the top of the body (1), and a plurality of first leveling rollers (3) that are rotatably connected are provided at the bottom of the groove. A motor (4) is provided on one side of the body (1), and a plurality of second leveling rollers (5) that are rotatably connected and driven by the motor (4) are provided at the top of the groove. The second leveling rollers (5) and the first leveling rollers (3) are used in conjunction with each other and correspond one to one with the first leveling rollers (3). An auxiliary flattening structure is provided on one side of the body (1), and an inclined plate (15) is provided on one side of the body (1). A receiving plate (16) is provided at the top of the inclined plate (15), and an extension plate (17) for convenient stretching is inserted in the receiving plate (16).

2. A wire mesh leveling machine according to claim 1, characterized in that: A sprocket (6) is provided at one end of the second leveling roller (5) extending outside the machine body (1), one end of the second leveling roller (5) is connected to the output end of the motor (4), and the sprockets (6) are connected to each other through a meshing chain (7).

3. The wire mesh leveling machine according to claim 1, characterized in that: The auxiliary flattening structure comprises connecting rods (8) arranged at both ends of one side of the fuselage (1), a fixing plate (9) is provided at the top end of the connecting rod (8), and a heating plate (10) is provided at the top end of the fixing plate (9).

4. A wire mesh leveling machine according to claim 3, characterized in that: L-shaped plates (12) are provided on both sides of the top of the machine body (1), a flattening roller (11) is provided above the heating plate (10), and rotatably connected transverse plates (13) are provided on both sides of the flattening roller (11), and springs (14) are provided at the tops of the transverse plates (13), and the tops of the springs (14) are fixedly connected to the L-shaped plates (12).

5. The wire mesh leveling machine according to claim 4, characterized in that: The top ends of the receiving plate (16), the first leveling roller (3) and the fixing plate (9) are all located in the same horizontal plane.

6. The wire mesh leveling machine according to claim 1, characterized in that: Slide blocks (18) are provided on both sides of the extension plate (17), a sliding groove (19) for use with the slide blocks (18) is provided on the inner wall of the receiving plate (16), and a handle (20) is provided on one side of the extension plate (17).