Auxiliary device for automatic production of pipe bending machine
By designing auxiliary devices for the automated production of pipe bending machines and utilizing multi-axis motion components and manipulator modules, the automation of pipe bending production is achieved, solving the safety hazards and low efficiency problems of manual operation and improving production efficiency.
Patent Information
- Application Number
- CN202422612164.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-28
AI Technical Summary
In the pipe bending production process, manual operation has safety risks and low production efficiency, making it difficult to achieve automation.
An auxiliary device for the automated production of pipe bending machines was designed, including a pipe conveying module, a pipe installation module, a pipe preparation module, and a robot module. The Z-axis, X1-axis, X2-axis, and Y-axis motion components were used to realize automatic conveying and installation of pipes, and the robot module was combined to achieve automated production.
The automation of pipe bending production is realized, the safety hazards of manual operation are avoided, the production efficiency is improved, and the reliability and stability of the device are ensured.
Smart Images

Figure CN223368038U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pipe bending production, and more specifically, to an auxiliary device for the automated production of a pipe bending machine. Background Art
[0002] In the process of producing pipe bending, it is necessary to manually insert the pipe fittings into the pipe groove of the pipe bending machine. Due to the structure and working characteristics of the pipe bending machine itself, the operation of manually inserting the pipe fittings into the pipe groove of the pipe bending machine is dangerous, and only one person can use one machine, the production efficiency is low, and the automation of pipe bending production cannot be achieved.
[0003] In order to realize the automated production of pipe bending, a robot can be used to insert pipe fittings (straight pipes) into the pipe groove of the pipe bending machine. However, after the robot is inserted into the pipe groove of the pipe bending machine, it is necessary to identify whether the pipe fittings are inserted in place, and the identification process requires complex software and hardware coordination. Therefore, an auxiliary device is needed to assist in realizing the automation of pipe bending production and solve the safety hazards of pipe bending machine operation. The robot only needs to transport the raw pipe fittings to the auxiliary device, realizing the operation of multiple machines by one person during the pipe bending production process, thereby improving the efficiency of pipe bending production. Utility Model Content
[0004] An object of the present invention is to solve at least the above problems and to provide at least the advantages to be described below.
[0005] Another object of the present invention is to provide an auxiliary device for the automated production of a pipe bending machine, which can not only assist the pipe bending machine in completing the automated production process of pipe bending, but also avoid potential safety hazards in the operation of the pipe bending machine.
[0006] In order to achieve these purposes and other advantages according to the present invention, an auxiliary device for automated production of a pipe bending machine is provided, comprising:
[0007] The pipe conveying module is arranged on one side of the pipe bending machine where the pipe groove is arranged, and includes: a Z-axis motion assembly, which includes a first slide module arranged in the vertical direction;
[0008] An X1-axis motion assembly includes a horizontally arranged second slide module, the second slide module being connected to the sliding portion of the first slide module and reciprocating along the Z-axis with the sliding portion of the first slide module;
[0009] An X2-axis motion assembly includes a horizontally arranged third slide module connected to the fixed portion of the second slide module, with the X1-axis direction and the X2-axis direction being arranged parallel;
[0010] A Y-axis motion assembly includes a fourth slide module arranged below the Z-axis motion assembly along the Y-axis direction, so that the Z-axis motion assembly reciprocates along the Y-axis direction, and the Y-axis direction is perpendicular to the X1-axis direction;
[0011] A pipe fitting installation module, comprising a pipe fitting sleeve and a pipe fitting mold inserted into the pipe fitting sleeve;
[0012] Among them, the pipe fitting mold passes through the sliding part of the second slide module and is connected to the sliding part of the third slide module and reciprocates along the X2 axis direction with the sliding part of the third slide module. The pipe fitting sleeve is connected to the sliding part of the second slide module through a buffer spring and reciprocates along the X1 axis direction with the sliding part of the second slide module.
[0013] Preferably, the auxiliary device for the automated production of the pipe bender further includes a pipe preparation module, which includes:
[0014] An inclined bracket is provided on the side of the pipe conveying module close to the X2-axis motion assembly for placing raw pipes, and includes a low bracket and a high bracket arranged in parallel, and an inclined plate connecting the low bracket and the high bracket. A mounting plate is provided on the side of the low bracket away from the high bracket;
[0015] a pipe positioning assembly, which is arranged on the mounting plate, comprising a positioning base arranged on the mounting plate, a pair of telescopic rods arranged on the positioning base, a cross frame arranged on top of the pair of telescopic rods, and a pair of pipe clamping claws arranged on the cross frame, wherein the line connecting the pair of pipe clamping claws is parallel to the width direction of the inclined plate;
[0016] Among them, an infrared sensor is provided above the mounting plate to detect whether the pipe falls into a pair of pipe clamping claws and is lifted to a specified height.
[0017] Preferably, a baffle is provided on a side of the cross frame away from the inclined plate.
[0018] Preferably, the auxiliary equipment for the automated production of the pipe bending machine also includes a manipulator module, which is arranged between the pipe conveying module and the pipe bending machine, and is used to insert the pipe on the pipe positioning assembly into the end of the pipe mold and remove the pipe from the end of the pipe mold to complete the pipe bending operation.
[0019] Preferably, the first slide module includes a first fixed part, a first sliding part serving as the sliding part of the first slide module, and a first linear drive motor driving the first sliding part to reciprocate in the vertical direction relative to the first fixed part; the second slide module includes a second fixed part serving as the fixed part of the second slide module, a second sliding part serving as the sliding part of the second slide module, and a second linear drive motor driving the second sliding part to reciprocate along the X1 axis direction relative to the second fixed part; the third slide module includes a third fixed part, a third sliding part serving as the sliding part of the third slide module, and a third linear drive motor driving the third sliding part to reciprocate along the X2 axis direction relative to the third fixed part; the fourth slide module includes a fourth fixed part, a fourth sliding part, and a fourth linear drive motor driving the fourth sliding part to move along the Y axis direction relative to the fourth fixed part.
[0020] Preferably, the first fixed part includes a vertically arranged base and a Z-axis fixed frame arranged on the base, first linear guides adapted to the first sliding part are provided on both sides of the Z-axis fixed frame, and the first linear drive motor is connected to a first screw rod arranged in the Z-axis fixed frame through a coupling; the first sliding part includes a first slide coordinated with the first linear guide and a support plate vertically arranged on the first slide, and the second fixed part is arranged on the support plate; the fourth sliding part includes a fourth slide, and the fourth slide is arranged at the bottom of the base, the fourth fixed part includes a Y-axis fixed frame, and fourth linear guides adapted to the fourth slide are provided on both sides of the Y-axis fixed frame, and the fourth linear drive motor is connected to a fourth screw rod arranged in the Y-axis fixed frame through a coupling.
[0021] Preferably, the second fixed part includes an X1-axis fixed frame arranged on the support plate, and second linear guide rails adapted to the second sliding part are provided on both sides of the X1-axis fixed frame, and the second linear drive motor is connected to the second screw rod provided in the X1-axis fixed frame through a coupling; the second sliding part includes an L-shaped second slide seat matched with the second linear guide rail, the horizontal part of the L-shaped second slide seat matches with the second linear guide rail, the vertical part of the L-shaped second slide seat is provided with a through hole for the pipe fitting mold to pass through, and the vertical part of the L-shaped second slide seat is connected to the pipe fitting sleeve through a buffer spring.
[0022] Preferably, the third fixed part includes an X2-axis fixed frame, which is connected to the X1-axis fixed frame and the support plate through a first vertical plate and a second vertical plate respectively, and a third linear guide rail adapted to the third sliding part is provided on both sides of the X2-axis fixed frame, and the third linear drive motor is connected to the third screw rod arranged in the X2-axis fixed frame through a coupling; the third sliding part includes a third slide seat cooperating with the third linear guide rail, and the third slide seat is connected to the end of the pipe fitting mold.
[0023] Preferably, the manipulator module includes a manipulator body and a pair of pipe clamps rotatably arranged at the end of the manipulator body, and any pipe clamp includes a pair of clamping plates, one of which is provided with a flat pad on its inner side, and the other clamping plate is provided with an arc pad opposite to the flat pad on its inner side.
[0024] The utility model has at least the following beneficial effects:
[0025] First, the auxiliary device for the automated production of a pipe bending machine provided by the present invention includes a pipe conveying module and a pipe installation module, wherein the pipe conveying module is used to control the movement of the pipe installation module, automatically convey the pipes of the pipe installation module to the pipe groove of the pipe bending machine and convey them into place, the pipe conveying module includes a Z-axis motion component, an X1-axis motion component and an X2-axis motion component, the Z-axis motion component is used to drive the X1 motion component, the X2 motion component and the pipe installation module to reciprocate along the Z-axis direction, and the X2-axis motion component is used to drive the pipe mold to reciprocate along the X2-axis direction. The X1-axis motion assembly reciprocates in the direction of the axis. As the pipe fitting mold moves, the pipe fitting sleeved on the pipe fitting mold is inserted into or into the pipe groove of the pipe bending machine. The X1-axis motion assembly is used to drive the pipe fitting sleeve to reciprocate along the X1-axis direction. As the pipe fitting sleeve moves, the pipe fitting sleeved on the pipe fitting mold moves toward the free end of the pipe fitting mold. The movement distance of the X1-axis motion assembly and the X2-axis motion assembly is controlled to adapt the installation depth of the pipe fitting in the pipe groove of the pipe bending machine, thereby realizing the automatic installation of the pipe fitting in the pipe bending machine and positioning it in place, so that the pipe bending machine can be connected to the automatic pipe bending production line;
[0026] Secondly, the auxiliary device for the automated production of the pipe bending machine provided by the present invention further includes a pipe preparation module and a manipulator module. The pipe preparation module realizes the sequential arrangement of a large number of raw pipes and automatically separates the pipes to be processed. The manipulator module is used to move the pipes to be processed automatically separated by the pipe preparation module to the pipe fitting mold of the pipe fitting installation module. The manipulator module is also used to remove the pipe fittings that have completed the bending operation from the end of the pipe fitting mold. The pipe preparation module and the manipulator module realize the automated production of pipe bending in an assembly line, avoid the safety hazards of manual operation of the pipe bending machine, and improve the efficiency of pipe bending production.
[0027] Third, in the auxiliary device for automated production of pipe bending machines provided by the utility model, the first slide module, the second slide module and the third slide module all adopt a linear drive motor-screw drive structure. The sliding part of the first slide module includes a support plate with the second slide module and the third slide module, so that the first slide module drives the X1-axis motion module and the X2-axis motion module at the same time. At the same time, the fixed part of the third slide module is connected to the fixed part of the second slide module. The reliability and stability of the overall pipe conveying module are good, and it is easy to install and maintain.
[0028] Other advantages, objectives and features of the present invention will be reflected in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is a schematic diagram of the structure of the auxiliary device automatically generated by the pipe bending machine in one technical solution of the utility model;
[0030] Figure 2 This is a first partial schematic diagram of the pipe conveying module and the pipe installation module in another technical solution of the present utility model;
[0031] Figure 3 This is a second partial schematic diagram of the pipe conveying module and the pipe installation module in another technical solution of the present utility model;
[0032] Figure 4 This is a third partial schematic diagram of the pipe conveying module and the pipe installation module described in another technical solution of the present utility model. DETAILED DESCRIPTION
[0033] The present invention will be described in further detail below in conjunction with the accompanying drawings so that those skilled in the art can implement the invention with reference to the description.
[0034] It should be understood that terms such as “having”, “including” and “comprising” used herein do not preclude the existence or addition of one or more other elements or combinations thereof.
[0035] It should be noted that the experimental methods described in the following embodiments are conventional methods unless otherwise specified, and the reagents and materials are commercially available unless otherwise specified. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "set" should be understood in a broad sense. For example, they can be fixedly connected or set, or detachably connected or set, or integrally connected or set. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. The directions or positional relationships indicated by the terms "transverse", "longitudinal", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention.
[0036] like Figures 1 to 4 As shown, the utility model provides an auxiliary device for the automated production of a pipe bending machine, comprising:
[0037] The pipe conveying module 200 is arranged on the side of the pipe bending machine 100 where the pipe groove is arranged, and includes: a Z-axis motion component, which includes a first slide module arranged in the vertical direction;
[0038] An X1-axis motion assembly includes a horizontally arranged second slide module, the second slide module being connected to the sliding portion of the first slide module and reciprocating along the Z-axis with the sliding portion of the first slide module;
[0039] An X2-axis motion assembly includes a horizontally arranged third slide module connected to the fixed portion of the second slide module, with the X1-axis direction and the X2-axis direction being arranged parallel;
[0040] A Y-axis motion assembly includes a fourth slide module arranged below the Z-axis motion assembly along the Y-axis direction, so that the Z-axis motion assembly reciprocates along the Y-axis direction, and the Y-axis direction is perpendicular to the X1-axis direction;
[0041] A pipe installation module, comprising a pipe sleeve 212 and a pipe mold 209 inserted into the pipe sleeve 212;
[0042] Among them, the pipe fitting mold 209 passes through the sliding part of the second slide module and is connected to the sliding part of the third slide module and reciprocates along the X2 axis direction with the sliding part of the third slide module. The pipe fitting sleeve 212 is connected to the sliding part of the second slide module through the buffer spring 213 and reciprocates along the X1 axis direction with the sliding part of the second slide module.
[0043] In the above technical solution, the auxiliary device for the automated production of a pipe bender is used in conjunction with the pipe bender 100 to realize automatic loading of the pipe bender 100, thereby avoiding the safety hazards of manually operating the pipe bender 100. The auxiliary device for the automated production of a pipe bender includes a pipe conveying module 200 and a pipe installation module, wherein the pipe conveying module 200 is used to convey the pipes sleeved on the pipe installation module to the pipe groove of the pipe bender 100 and position them in place, and the pipe installation module is used to actively set the pipes to be processed thereon (that is, the pipes are sleeved on the pipe molds of the pipe installation module), and the pipes are conveyed to the pipe groove of the pipe bender 100 and positioned in place as the pipe conveying module 200 moves, thereby realizing automatic installation and positioning of pipes in the pipe bender 100, so that the pipe bender 100 can be connected to an automated pipe bending production line.
[0044] In the above technical solution, the pipe conveying module 200 includes a Z-axis motion component, an X1-axis motion component and an X2-axis motion component, wherein the Z-axis motion component is used to control the reciprocating motion of the whole formed by the X1-axis motion component, the X2-axis motion component and the pipe installation module along the Z-axis (vertical direction), the X1-axis motion component is used to control the pipe sleeve 212 in the pipe installation module to reciprocate along the X1-axis direction (first horizontal direction), and the X2-axis motion component is used to control the pipe mold 209 in the pipe installation module to reciprocate along the X2-axis direction (second horizontal direction). The pipe mold 209 is inserted into the pipe sleeve 212, and the X1 axis and the X2 axis are arranged parallel to each other up and down.
[0045] In the above technical solution, the Z-axis motion component, the X1-axis motion component and the X2-axis motion component all include a slide module, which are respectively the first slide module, the second slide module and the third slide module, wherein the sliding part of the first slide module is connected to the fixed part of the second slide module, and the fixed part of the third slide module is connected to the fixed part of the second slide module, thereby realizing the reciprocating motion of the whole formed by the Z-axis motion component controlling the X1-axis motion component, the X2-axis motion component and the pipe installation module along the Z-axis (vertical direction). Preferably, the fixed part of the third slide module is also connected to the sliding part of the first slide module, thereby ensuring the reliability and stability of the reciprocating motion of the whole formed by the Z-axis motion component controlling the X1-axis motion component, the X2-axis motion component and the pipe installation module along the Z-axis (vertical direction).
[0046] In the above technical solution, the pipe fitting installation module includes a pipe fitting sleeve 212 and a pipe fitting mold 209 inserted in the pipe fitting sleeve 212, wherein one end of the pipe fitting sleeve 212 is connected to the sliding part of the second slide module through a buffer spring 213, and reciprocates along the X1 axis direction with the sliding part of the second slide module, that is, the two ends of the buffer spring 213 respectively abut the pipe fitting sleeve 212 and the sliding part of the second slide module, and the buffer spring 213 has a high hardness to prevent the buffer spring 213 from bending downward due to its own weight, causing the pipe fitting sleeve 212 to tilt. After the pipe fitting mold 209 passes through the pipe fitting sleeve 212 and the buffer spring 213 in sequence from the other end of the pipe fitting sleeve 212, continues to pass through the sliding part of the second slide assembly, and is connected to the sliding part of the third slide module and reciprocates along the X2 axis direction with the sliding part of the third slide module.
[0047] In the above technical solution, the process of the auxiliary device for the automated production of the pipe bending machine is as follows: the first slide assembly drives the second slide assembly, the third slide assembly and the pipe fitting installation module to descend, so that the pipe fitting on the pipe fitting installation module corresponds to the height of the pipe groove of the pipe bending machine 100, the third slide assembly drives the pipe fitting mold 209 and the pipe fitting sleeved on the pipe fitting mold 209 to be inserted into the pipe groove of the pipe bending machine 100 in the horizontal direction, and the second slide assembly drives the pipe fitting sleeve 212 to move in the horizontal direction toward the pipe bending machine 100, so that the pipe fitting is away from the pipe fitting mold 209, which facilitates the operation of the pipe bending machine 100 and the bending of the pipe fitting is completed.
[0048] like Figures 2-4 As shown, in one of the technical solutions, the auxiliary device for the automated production of the pipe bending machine further includes a pipe preparation module 300, which includes:
[0049] An inclined bracket is provided on a side of the pipe conveying module 200 close to the X2-axis motion assembly for placing raw pipes, and includes a low bracket 303 and a high bracket 301 arranged in parallel, and an inclined plate 302 connecting the low bracket 303 and the high bracket 301. A mounting plate 304 is provided on a side of the low bracket 303 away from the high bracket 301;
[0050] The pipe positioning assembly is provided on the mounting plate 304 and includes a positioning base 305 provided on the mounting plate 304, a pair of telescopic rods 306 provided on the positioning base 305, a cross frame 307 provided on top of the pair of telescopic rods 306, and a pair of pipe clamping claws provided on the cross frame 307. The line connecting the pair of pipe clamping claws is parallel to the width direction of the inclined plate 302.
[0051] Among them, an infrared sensor is provided above the mounting plate 304 to detect whether the pipe falls into a pair of pipe clamping claws and is lifted to a specified height.
[0052] In the above technical solution, the auxiliary device for the automated production of the pipe bending machine also includes a pipe preparation module 300, which is used to prepare materials for the pipe installation module, including an inclined bracket and a pipe positioning assembly, wherein the inclined bracket is used to store multiple pipes, and the pipe positioning assembly is used to separate the pipes to be processed, so that the robot can put the pipes to be processed onto the pipe mold 209.
[0053] In the above technical solution, the inclined bracket is arranged close to the X2 motion component in a direction perpendicular to the X1 axis, including a pair of low-position brackets 303 arranged in parallel, a pair of high-position brackets 301 and an inclined plate 302 connecting the low-position bracket 303 and the high-position bracket 301. The preferred inclination angle of the inclined plate 302 is 30~45°, the low-position bracket 303 and the high-position bracket 301 are arranged in the horizontal direction, and the low-position bracket 303 and the free end of the pipe fitting mold 209 are located on one side. A plurality of raw pipe fittings are arranged on the inclined plate 302. Under the action of the gravity of the pipe fittings, they fall one by one onto the pipe fitting positioning assembly. Therefore, the pipe fitting positioning assembly is arranged below the side of the inclined plate 302 close to the low-position bracket 303; preferably, the inclined plate 302 is close to one end of the low-position bracket 303, and a pair of relatively arranged limit frames are provided thereon, so that when the raw pipe fittings fall to the position of the limit frame, they are constrained by the limit frame. The pipe positioning assembly is mounted on a mounting plate 304 on a lower support 303 and includes a positioning base 305 mounted on the mounting plate 304, a pair of telescopic rods 306 mounted on the positioning base 305, a crossbar 307 mounted on top of the telescopic rods 306, and a pair of pipe-locking claws mounted on the crossbar 307. The telescopic rods 306 are capable of telescopic movement relative to the positioning base 305. One implementation utilizes a pneumatic cylinder to drive the telescopic rods 306 up and down. The pipe-locking claws are semicircular, facilitating the proper engagement of the pipe with the claws. The telescopic rods 306 are used to elevate the pipe to be processed to a certain height, facilitating robot operation and enabling infrared sensors to detect the pipe's position.
[0054] In the above technical solution, the activity process of the pipe preparation module 300 is as follows: the raw pipes placed on the inclined bracket leave the inclined bracket one by one and fall into the pipe clamping claws, a pair of telescopic rods 306 lift the pipes to be processed to a specified height (for easy grasping by the robot), and the infrared sensor set on the mounting plate 304 detects that the pipes are in place and waits for grasping by the robot.
[0055] In one of the technical solutions, a baffle is provided on the side of the horizontal frame 307 away from the inclined plate 302 to ensure that the pipe to be processed falls smoothly into the pipe clamping claw and prevent the pipe to be processed from falling from the side of the horizontal frame 307 away from the inclined plate 302.
[0056] like Figures 2-4 In one of the technical solutions, the auxiliary equipment for the automated production of the pipe bending machine also includes a manipulator module 400, which is arranged between the pipe conveying module and the pipe bending machine 100, and is used to insert the pipe on the pipe positioning assembly into the end of the pipe mold 209 and remove the pipe from the end of the pipe mold 209 to complete the pipe bending operation. The manipulator realizes the automatic movement of the raw pipe from the pipe preparation module 300 to the pipe installation module, opening up the assembly line process from raw pipe to bent pipe in the pipe bending production process.
[0057] Figures 2-4 It can be seen that in one of the technical solutions, the first slide module includes a first fixed part, a first sliding part serving as the sliding part of the first slide module, and a first linear drive motor 201 for driving the first sliding part to reciprocate in the vertical direction relative to the first fixed part; the second slide module includes a second fixed part serving as the fixed part of the second slide module, a second sliding part serving as the sliding part of the second slide module, and a second linear drive motor 204 for driving the second sliding part to reciprocate along the X1 axis direction relative to the second fixed part; the third slide module includes a third fixed part, a third sliding part serving as the sliding part of the third slide module, and a third linear drive motor 206 for driving the third sliding part to reciprocate along the X2 axis direction relative to the third fixed part; the fourth slide module includes a fourth fixed part, a fourth sliding part, and a fourth linear drive motor for driving the fourth sliding part to move relative to the fourth fixed part along the Y axis direction, which not only ensures the stability and reliability of the operation of the pipe conveying module 200, but also facilitates installation and maintenance.
[0058] like Figures 2-4 As shown, in one of the technical solutions, the first fixed part includes a vertically arranged base 216 and a Z-axis fixed frame 202 arranged on the base 216, and first linear guides adapted to the first sliding part are provided on both sides of the Z-axis fixed frame 202, and the first linear drive motor 201 is connected to the first screw arranged in the Z-axis fixed frame 202 through a coupling; the first sliding part includes a first slide 214 adapted to the first linear guide and a support plate 210 vertically arranged on the first slide 214, and the second fixed part is arranged on the support plate 210; the fourth sliding part includes a fourth slide 211, and the fourth slide 211 is arranged at the bottom of the base 216, and the fourth fixed part includes a Y-axis fixed frame 215, and fourth linear guides adapted to the fourth slide 211 are provided on both sides of the Y-axis fixed frame 215, and the fourth linear drive motor is connected to the fourth screw arranged in the Y-axis fixed frame 215 through a coupling.
[0059] In the above technical solution, the fourth slide module is a straight-line slide module, and the fourth slide module is arranged at the bottom of the base 216. The first slide module, the second slide module and the third slide module all move along the Y-axis direction with the fourth slide 211, realizing the reciprocating movement of the Z-axis motion component, the X1-axis motion component and the X2-axis motion component along the Y-axis direction, wherein the Y-axis direction is perpendicular to both the X1-axis direction and the Z-axis direction.
[0060] exist Figures 2-4 In one of the technical solutions, the second fixing portion includes an X1-axis fixing frame 203 provided on the support plate 210, and second linear guide rails adapted to the second sliding portion are provided on both sides of the X1-axis fixing frame 203. The second linear drive motor 204 is connected to the second screw rod provided in the X1-axis fixing frame 203 through a coupling; the second sliding portion includes an L-shaped second slide 208 matched with the second linear guide rail, and the horizontal portion of the L-shaped second slide 208 is aligned with the second linear guide rail. The rail is matched, the vertical part of the L-shaped second slide 208 is provided with a through hole for the pipe fitting mold 209 to pass through, and the vertical part of the L-shaped second slide 208 is connected to the pipe fitting sleeve 212 through a buffer spring 213, and the second sliding part is provided with an L-shaped second slide 208 for the pipe fitting mold 209 to pass through, and the L-shaped second slide 208 is connected to the pipe fitting sleeve 212 through a buffer spring 213, that is, the buffer spring 213 is located between the L-shaped second slide 208 and the pipe fitting sleeve 212.
[0061] like Figures 2-4 In one of the technical solutions, the third fixed part includes an X2-axis fixed frame 205, which is connected to the X1-axis fixed frame 203 and the support plate 210 through a first vertical plate and a second vertical plate respectively, and a third linear guide rail adapted to the third sliding part is provided on both sides of the X2-axis fixed frame 205, and the third linear drive motor 206 is connected to a third screw rod arranged in the X2-axis fixed frame 205 through a coupling; the third sliding part includes a third slide 207 that cooperates with the third linear guide rail, and the third slide 207 is connected to the end of the pipe fitting mold 209, and the third slide 207 is provided with an ear plate, which is connected to the end of the pipe fitting mold 209 through the ear plate, and the arrangement direction of a pair of second linear guide rails is perpendicular to the arrangement direction of a pair of third linear guide rails, so that the structure of the pipe fitting conveying module 200 is more compact.
[0062] like Figures 2-4In one of the technical solutions, the manipulator module 400 includes a manipulator body and a pair of pipe clamps rotatably arranged at the end of the manipulator body, any pipe clamp includes a pair of clamping plates, a flat pad is provided on the inner side of one clamping plate, and an arc pad is provided on the inner side of the other clamping plate opposite to the flat pad, the manipulator module 400 includes a manipulator body and a pair of pipe clamps rotatably arranged at the end of the manipulator body, wherein the manipulator body is an existing commercially available manipulator finished product. This application does not elaborate on the specific structure of the manipulator body. In order to grab raw pipes and finished bent pipes, a pair of rotatable pipe clamps are provided on the existing manipulator body, a pair of pipe clamps are provided at both ends of a clamp plate, and the clamp plate is rotatably connected to the manipulator body, any pipe clamp includes a pair of clamping plates, a curved pad is provided on the inner side of one clamping plate, so as to facilitate grabbing cylindrical raw pipes and finished bent pipes.
[0063] The number of devices and processing scales described here are used to simplify the description of the present invention. Applications, modifications and variations of the auxiliary device for automated production of pipe bending machines of the present invention are obvious to those skilled in the art.
[0064] Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the description and implementation methods. They can be fully applied to various fields suitable for the present invention. For those familiar with this field, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and illustrations shown and described herein.
Claims
1. Auxiliary device for automated production of pipe bending machine, characterized by: include: The pipe conveying module is arranged on one side of the pipe bender where the pipe groove is arranged, and includes: The Z-axis motion assembly includes a first slide module arranged in a vertical direction; An X1-axis motion assembly includes a second slide module arranged along the X1-axis direction, the second slide module is connected to the sliding portion of the first slide module and reciprocates along the Z-axis direction with the sliding portion of the first slide module; An X2-axis motion assembly includes a third slide module arranged along the X2-axis direction, the third slide module being connected to the fixed portion of the second slide module, and the X2-axis direction being arranged parallel to the X1-axis direction; A Y-axis motion assembly includes a fourth slide module arranged below the Z-axis motion assembly along the Y-axis direction, so that the Z-axis motion assembly reciprocates along the Y-axis direction, and the Y-axis direction is perpendicular to the X1-axis direction; A pipe fitting installation module, comprising a pipe fitting sleeve and a pipe fitting mold inserted into the pipe fitting sleeve; Among them, the pipe fitting mold passes through the sliding part of the second slide module and is connected to the sliding part of the third slide module and reciprocates along the X2 axis direction with the sliding part of the third slide module. The pipe fitting sleeve is connected to the sliding part of the second slide module through a buffer spring and reciprocates along the X1 axis direction with the sliding part of the second slide module.
2. The auxiliary device for automated production of pipe bending machines according to claim 1, characterized in that: Also included is a pipe preparation module, which includes: An inclined bracket is provided on the side of the pipe conveying module close to the X2-axis motion assembly for placing raw pipes, and includes a low bracket and a high bracket arranged in parallel, and an inclined plate connecting the low bracket and the high bracket. A mounting plate is provided on the side of the low bracket away from the high bracket; a pipe positioning assembly, which is arranged on the mounting plate, comprising a positioning base arranged on the mounting plate, a pair of telescopic rods arranged on the positioning base, a cross frame arranged on top of the pair of telescopic rods, and a pair of pipe clamping claws arranged on the cross frame, wherein the line connecting the pair of pipe clamping claws is parallel to the width direction of the inclined plate; Among them, an infrared sensor is provided above the mounting plate to detect whether the pipe falls into a pair of pipe clamping claws and is lifted to a specified height.
3. The auxiliary device for automated production of pipe bending machines according to claim 2, characterized in that: A baffle is provided on one side of the cross frame away from the inclined plate.
4. The auxiliary device for automated production of pipe bending machines according to claim 3, characterized in that: It also includes a robot module, which is arranged between the pipe conveying module and the pipe bending machine, and is used to insert the pipe on the pipe positioning assembly into the end of the pipe mold and remove the pipe from the end of the pipe mold to complete the pipe bending operation.
5. The auxiliary device for automated production of pipe bending machines according to claim 1, characterized in that: The first slide module includes a first fixed part, a first sliding part serving as the sliding part of the first slide module, and a first linear drive motor driving the first sliding part to reciprocate in the vertical direction relative to the first fixed part; the second slide module includes a second fixed part serving as the fixed part of the second slide module, a second sliding part serving as the sliding part of the second slide module, and a second linear drive motor driving the second sliding part to reciprocate along the X1 axis direction relative to the second fixed part; the third slide module includes a third fixed part, a third sliding part serving as the sliding part of the third slide module, and a third linear drive motor driving the third sliding part to reciprocate along the X2 axis direction relative to the third fixed part; the fourth slide module includes a fourth fixed part, a fourth sliding part, and a fourth linear drive motor driving the fourth sliding part to move along the Y axis direction relative to the fourth fixed part.
6. The auxiliary device for automated production of pipe bending machines according to claim 5, characterized in that: The first fixed part includes a vertically arranged base and a Z-axis fixed frame arranged on the base, first linear guides adapted to the first sliding part are provided on both sides of the Z-axis fixed frame, and the first linear drive motor is connected to a first screw rod arranged in the Z-axis fixed frame through a coupling; the first sliding part includes a first slide matched with the first linear guide and a support plate vertically arranged on the first slide, and the second fixed part is arranged on the support plate; the fourth sliding part includes a fourth slide, and the fourth slide is arranged at the bottom of the base, and the fourth fixed part includes a Y-axis fixed frame, and fourth linear guides adapted to the fourth slide are provided on both sides of the Y-axis fixed frame, and the fourth linear drive motor is connected to a fourth screw rod arranged in the Y-axis fixed frame through a coupling.
7. The auxiliary device for automated production of a pipe bender according to claim 6, characterized in that: The second fixed part includes an X1-axis fixed frame arranged on the support plate, and second linear guide rails adapted to the second sliding part are provided on both sides of the X1-axis fixed frame, and the second linear drive motor is connected to the second screw rod arranged in the X1-axis fixed frame through a coupling; the second sliding part includes an L-shaped second slide seat that cooperates with the second linear guide rail, the horizontal part of the L-shaped second slide seat cooperates with the second linear guide rail, the vertical part of the L-shaped second slide seat is provided with a through hole for the pipe fitting mold to pass through, and the vertical part of the L-shaped second slide seat is connected to the pipe fitting sleeve through a buffer spring.
8. The auxiliary device for automated production of pipe bending machines according to claim 7, characterized in that: The third fixed part includes an X2-axis fixed frame, which is connected to the X1-axis fixed frame and the support plate respectively through the first vertical plate and the second vertical plate. A third linear guide rail adapted to the third sliding part is provided on both sides of the X2-axis fixed frame, and the third linear drive motor is connected to the third screw rod arranged in the X2-axis fixed frame through a coupling; the third sliding part includes a third slide seat cooperating with the third linear guide rail, and the third slide seat is connected to the end of the pipe fitting mold.
9. The auxiliary device for automated production of pipe bending machines according to claim 4, characterized in that: The manipulator module includes a manipulator body and a pair of pipe clamps rotatably arranged at the end of the manipulator body. Any pipe clamp includes a pair of clamping plates, one of which is provided with a flat pad on its inner side, and the other is provided with an arc pad opposite to the flat pad on its inner side.