Diamond saw blade brazing coating device convenient to adjust
By designing a diamond saw blade brazing coating device with an electric cylinder, a support adjustment mechanism and a self-locking component, the problem of inaccurate adjustment of traditional devices is solved, fast and accurate height and inclination adjustment is achieved, and the coating quality and efficiency are improved.
Patent Information
- Application Number
- CN202422810350.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Traditional diamond saw blade brazing coating devices are cumbersome to operate and inaccurate when adjusting the position, height and inclination of the diamond saw blade, affecting work efficiency and coating quality.
A diamond saw blade brazing and coating device is designed, which includes an electric cylinder 1, a support adjustment mechanism, a self-locking component and a storage trough. The height adjustment is achieved by the cooperation of the electric cylinder 1 and the guide rod, and the inclination adjustment is achieved by the cooperation of the electric cylinder 2 and the adjustment motor. The self-locking component is automatically locked and unlocked by a tightening block and a spring.
It realizes the rapid and accurate adjustment of the diamond saw blade during the coating process, improves the work efficiency and coating quality, avoids the displacement or falling off caused by vibration, and is simple and convenient to operate.
Smart Images
Figure CN223368440U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brazing and coating of diamond saw blades, in particular to a brazing and coating device for diamond saw blades which is convenient to adjust. Background Art
[0002] In the production and processing of diamond saw blades, brazing coating is a crucial link, and its coating quality directly affects the performance and service life of diamond saw blades.
[0003] Traditional diamond saw blade brazing coating devices often have problems such as cumbersome operation and inaccurate adjustment when adjusting the position, height and inclination of the diamond saw blade. This not only affects work efficiency, but may also lead to unstable coating quality.
[0004] Therefore, it is particularly important to develop a diamond saw blade brazing coating device with convenient adjustment, flexible operation, high working efficiency and good coating quality.
[0005] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to those skilled in the art. Utility Model Content
[0006] The purpose of the utility model is to solve the shortcomings mentioned in the above background technology and to propose a diamond saw blade brazing coating device with convenient adjustment.
[0007] The above technical objectives of the utility model are achieved through the following technical solutions: a diamond saw blade brazing and coating device with convenient adjustment, comprising a body, a support frame, a mounting seat, an electric cylinder 1, a drive motor, a square shaft, a sleeve for temporarily fixing the diamond saw blade, a support adjustment mechanism, a self-locking component and a storage trough;
[0008] The support frame is fixedly mounted on one side of the top of the machine body, the mounting seat is slidably mounted in the support frame, the electric cylinder 1 is fixedly mounted on the machine body, and the working end of the electric cylinder 1 is fixedly connected to the mounting seat, the drive motor is fixedly mounted on one side of the mounting seat, the output shaft of the drive motor is connected to the square shaft, the sleeve is axially slidably sleeved on the outside of the square shaft, the support adjustment mechanism is arranged on the mounting seat and the sleeve, the self-locking assembly is arranged in the sleeve and contacts the outer peripheral side of the square shaft, and the material storage trough is fixedly mounted on the top of the machine body.
[0009] Preferably, the support and adjustment mechanism includes a turntable, two electric cylinders and a fixed plate. The fixed plate is fixedly mounted on the sleeve, and the two electric cylinders are hingedly mounted on the fixed plate. A turntable is mounted on one side of the mounting seat so as to rotate around the driving motor, and the ends of the two electric cylinders away from the fixed plate are hingedly mounted on the turntable.
[0010] Preferably, the two electric cylinders are symmetrically arranged.
[0011] Preferably, the support adjustment mechanism also includes an adjustment motor, a driving gear and a gear disc. The gear disc is fixedly mounted on the turntable, the adjustment motor is fixedly mounted on the bottom side of the mounting seat, and a driving gear is fixedly sleeved on the output shaft of the adjustment motor, and the driving gear is meshed with the gear disc.
[0012] Preferably, the self-locking assembly includes a plurality of tightening blocks, a plurality of U-shaped plates and a plurality of springs. A plurality of radially arranged tightening blocks are slidably installed on the inner wall of the sleeve. A plurality of tightening blocks are fixedly installed with U-shaped plates at positions close to the axis of the sleeve. The U-shaped plates are in sliding contact with the sleeve and extend to the outside of the sleeve. A plurality of springs are fixedly installed on the side of the U-shaped plate close to the tightening blocks, and the ends of the plurality of springs away from the U-shaped plates are fixedly connected to the inner wall of the sleeve.
[0013] Preferably, a clamping groove is provided on a side of the clamping block away from the axis of the sleeve.
[0014] Preferably, arc-shaped limit blocks are fixedly installed on both sides of the U-shaped plate, and the limit blocks are located outside the sleeve.
[0015] Preferably, the side of the U-shaped plate close to the axis of the sleeve is arranged to be higher on the left and lower on the right.
[0016] Preferably, a guide rod arranged in a vertical state is fixedly mounted on the top inner wall and the bottom inner wall of the support frame, and the mounting seat is slidably connected to the guide rod.
[0017] Preferably, the output shaft of the drive motor and the end of the square shaft that are close to each other are connected to the same universal joint coupling.
[0018] The beneficial effects of the utility model are:
[0019] Through the coordination of the electric cylinder 1, mounting base, support adjustment mechanism and self-locking assembly, the height, inclination and fixed state of the diamond saw blade can be quickly adjusted during the coating process, which greatly improves the work efficiency and coating quality.
[0020] Specifically, through the cooperation of electric cylinder 1 and guide rod, the height of the diamond saw blade can be adjusted quickly and accurately to meet the needs of different coating operations; through the coordinated action of electric cylinder 2 and adjustment motor as well as drive gears, toothed discs and other components, the inclination of the diamond saw blade can be conveniently adjusted to make it better adapt to the angles of different coating surfaces; and the self-locking component realizes automatic locking and unlocking of the diamond saw blade through the cooperation of the clamping block, U-shaped plate and spring, avoiding displacement or falling off caused by factors such as vibration, and ensuring the smooth progress of the coating operation. In addition, the device is also provided with a storage trough, which is convenient for storing and replacing coating materials, further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0022] Figure 1 This is a schematic diagram of the three-dimensional structure of a diamond saw blade brazing and coating device with easy adjustment proposed by the utility model;
[0023] Figure 2 This is a schematic diagram of the main structure of a diamond saw blade brazing and coating device with easy adjustment proposed by the utility model;
[0024] Figure 3 This is a partial three-dimensional structural diagram of a conveniently adjustable diamond saw blade brazing and coating device proposed by the present invention;
[0025] Figure 4 This is a schematic diagram of the three-dimensional structure of the holding block, spring, U-shaped plate and limiting block parts in the easily adjustable diamond saw blade brazing and coating device proposed by the utility model.
[0026] In the figure: 1. Machine body; 2. Support frame; 3. Mounting seat; 31. Guide rod; 32. Electric cylinder 1; 4. Drive motor; 41. Square shaft; 411. Universal joint coupling; 5. Sleeve; 51. Fixed plate; 52. Turntable; 53. Sprocket; 54. Electric cylinder 2; 55. Adjusting motor; 56. Drive gear; 6. Clamping block; 61. U-shaped plate; 62. Spring; 63. Limit block; 7. Storage trough. DETAILED DESCRIPTION
[0027] The following will clearly and completely describe the technical solutions of the present invention in conjunction with specific embodiments. Obviously, the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.
[0028] Reference Figure 1-4 A diamond saw blade brazing and coating device with convenient adjustment includes a body 1, a support frame 2, a mounting base 3, an electric cylinder 32, a drive motor 4, a square shaft 41, a sleeve 5 for temporarily fixing the diamond saw blade, and a material storage tank 7. The support frame 2 is fixedly mounted on one side of the top of the body 1, the material storage tank 7 is fixedly mounted on the top of the body 1, the mounting base 3 is slidably mounted in the support frame 2, the electric cylinder 32 is fixedly mounted on the body 1, and the working end of the electric cylinder 32 is fixedly connected to the mounting base 3. The drive motor 4 is fixedly mounted on one side of the mounting base 3, and the output shaft of the drive motor 4 is connected to the square shaft 41. The sleeve 5 is axially slidably sleeved on the outside of the square shaft 41, and a fixing plate 51 is fixedly installed on the sleeve 5. Two electric cylinders 54 are hingedly installed on the fixing plate 51. A turntable 52 is rotatably installed on one side of the mounting seat 3 based on the drive motor 4. The ends of the two electric cylinders away from the fixing plate 51 are hingedly installed on the turntable 52. The position of the sleeve 5 on the square shaft 41 can be adjusted as needed, and it is convenient to control the deflection of the sleeve 5 and the square shaft 41 based on the connection point between the output shaft of the drive motor 4 and the square shaft 41, so as to facilitate the control of the diamond saw blade mounted on the sleeve 5. The inclination angle can be adjusted to better adapt to coating operations under different circumstances. The two electric cylinders 54 are symmetrically arranged, and can control the sleeve 5 to maintain stable sliding along the axial direction of the square shaft 41 when the two electric cylinders 54 work synchronously. At the same time, the inclination angle of the sleeve 5 can be adjusted when the two electric cylinders 54 work asynchronously. A toothed disc 53 is fixedly installed on the turntable 52, and an adjusting motor 55 is fixedly installed on the bottom side of the mounting seat 3. A driving gear 56 is fixedly sleeved on the output shaft of the adjusting motor 55. The driving gear 56 is meshed with the toothed disc 53, and the turntable 52 can be controlled to rotate according to needs. The movement can assist the electric cylinder 2 54 to adjust the inclination of the diamond saw blade sleeved on the outside of the sleeve 5. A plurality of radially arranged tightening blocks 6 are slidably installed on the inner wall of the sleeve 5. A U-shaped plate 61 is fixedly installed at the position of the plurality of tightening blocks 6 close to the axis of the sleeve 5. The U-shaped plate 61 is in sliding contact with the sleeve 5 and extends to the outside of the sleeve 5. A plurality of springs 62 are fixedly installed on the side of the U-shaped plate 61 close to the tightening block 6. The ends of the plurality of springs 62 away from the U-shaped plate 61 are fixedly connected to the inner wall of the sleeve 5, which can provide support and fixing effect for the diamond saw blade sleeved on the outside of the sleeve 5.
[0029] In this embodiment, in order to prevent the diamond saw blade from axially slipping during processing, a clamping groove is provided on the side of the clamping block 6 away from the axis of the sleeve 5 to facilitate the clamping and limiting operation of the diamond saw blade.
[0030] In this embodiment, in order to prevent the pressing block 6 from separating from the sleeve 5, arc-shaped limit blocks 63 are fixedly installed on both sides of the U-shaped plate 61, and the limit blocks 63 are located on the outside of the sleeve 5 in this embodiment.
[0031] In this embodiment, in order to be able to automatically lock the diamond saw blade through the tightening block 6 when the diamond saw blade is sleeved on the outside of the sleeve 5 and the sleeve 5 is sleeved on the square shaft 41, and at the same time, the diamond saw blade can be automatically released under the action of the spring 62 after the sleeve 5 is detached from the square shaft 41, the U-shaped plate 61 is arranged to be higher on the left and lower on the right side close to the axis of the sleeve 5.
[0032] In this embodiment, in order to enable the mounting seat 3 to maintain stable sliding in the support frame 2, not only the stability of the device during operation can be guaranteed, but also the height adjustment of the diamond saw blade can be achieved with the cooperation of the electric cylinder 32, the top inner wall and the bottom inner wall of the support frame 2 are fixedly mounted with the same vertically arranged guide rod 31, and the mounting seat 3 is slidably connected to the guide rod 31.
[0033] In this embodiment, in order to ensure normal transmission without affecting the inclination adjustment of the square shaft 41 following the sleeve 5, the output shaft of the drive motor 4 and the end close to each other of the square shaft 41 are connected to the same universal joint coupling 411.
[0034] Working principle: First, turn on the power and the operator puts the diamond saw blade on the outside of the sleeve 5 and makes it located outside the tightening groove on the tightening block 6. Then, the two electric cylinders 54 are used to synchronously control the fixed plate 51 to move in the direction close to the drive motor 4, so that the sleeve 5 can be put on the square shaft 41, and when it is put on the square shaft 41, the U-shaped plate 61 contacts the outside of the square shaft 41, so that the tightening block 6 moves in the direction away from the axis of the sleeve 5 and tightens and fixes the diamond saw blade, thereby completing the temporary fixing operation of the diamond saw blade.
[0035] Subsequently, the operator controls the operation of the electric cylinder 32 so that the working end of the electric cylinder 32 drives the mounting seat 3 to slide on the guide rod 31, thereby adjusting the height of the mounting seat 3 and further adjusting the height of the diamond saw blade to meet the needs of different coating operations.
[0036] Next, the operator controls the extension and retraction of the two electric cylinders 54 so that the two electric cylinders 54 extend or retract respectively, thereby driving the fixed plate 51 to adjust the inclination angle of the diamond saw blade, thereby achieving preliminary adjustment of the inclination angle of the diamond saw blade.
[0037] Then, the operator controls the operation of the adjusting motor 55 so that the output shaft of the adjusting motor 55 drives the driving gear 56 to rotate. Since the driving gear 56 is engaged with the gear plate 53, the driving gear 56 can drive the gear plate 53 and the turntable 52 to rotate, thereby causing the two electric cylinders 54 to rotate synchronously until the requirements of the coating operation are met.
[0038] During the coating operation, the operator can start the drive motor 4 so that the output shaft of the drive motor 4 drives the square shaft 41 to rotate through the universal joint coupling 411, and then drives the diamond saw blade mounted on the outside of the sleeve 5 to rotate. At the same time, the operator cooperates with the adjustment motor 55 and the two electric cylinders 54 to adjust the fixed plate 51 in real time and cooperate with the operation of the coating equipment to complete the coating operation of the diamond saw blade.
[0039] It should be noted that since the side of the U-shaped plate 61 close to the axis of the sleeve 5 is set to be higher on the left and lower on the right, after the diamond saw blade is sleeved on the outside of the sleeve 5, when the sleeve 5 is sleeved on the square shaft 41, with the cooperation of the sleeve 5 and the square shaft 41, the multiple clamping blocks 6 can squeeze the spring 62 and the clamping blocks 6 automatically lock the diamond saw blade through the clamping groove; when the diamond saw blade needs to be removed from the sleeve 5, it is only necessary to control the sleeve 5 to slide down from the square shaft 41. Under the action of the elastic force of the spring 62, the multiple clamping blocks 6 will automatically move in the direction close to the axis of the sleeve 5 under the action of the spring 62, thereby realizing the automatic release operation of the diamond saw blade, which is convenient and quick.
[0040] Through the above steps, the conveniently adjustable diamond saw blade brazing coating device of the present invention can adjust the height and inclination of the diamond saw blade to meet the needs of different coating operations. At the same time, it is simple to operate and easy to adjust, and has high practicality and promotion value.
[0041] The above describes in detail the easily adjustable brazing and coating device for diamond saw blades provided by the present invention. Specific embodiments are used herein to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is intended only to facilitate understanding of the method and core concept of the present invention. It should be noted that those skilled in the art may, without departing from the principles of the present invention, make various improvements and modifications to the present invention, and such improvements and modifications fall within the scope of protection of the claims of the present invention.
Claims
1. A diamond saw blade brazing and coating device with convenient adjustment, characterized in that: The invention comprises a machine body (1), a support frame (2), a mounting seat (3), an electric cylinder (32), a driving motor (4), a square shaft (41), a sleeve (5) for temporarily fixing a diamond saw blade, a support adjustment mechanism, a self-locking component and a material storage trough (7); The support frame (2) is fixedly mounted on one side of the top of the machine body (1); the mounting seat (3) is slidably mounted in the support frame (2); the electric cylinder (32) is fixedly mounted on the machine body (1), and the working end of the electric cylinder (32) is fixedly connected to the mounting seat (3); the drive motor (4) is fixedly mounted on one side of the mounting seat (3); the output shaft of the drive motor (4) is connected to the square shaft (41); the sleeve (5) is axially slidably sleeved on the outside of the square shaft (41); the support adjustment mechanism is arranged on the mounting seat (3) and the sleeve (5); the self-locking component is arranged in the sleeve (5) and contacts the outer peripheral side of the square shaft (41); and the storage trough (7) is fixedly mounted on the top of the machine body (1).
2. The easily adjustable diamond saw blade brazing and coating device according to claim 1, characterized in that: The support adjustment mechanism comprises a turntable (52), two electric cylinders (54) and a fixed plate (51); the fixed plate (51) is fixedly mounted on the sleeve (5); the two electric cylinders (54) are hingedly mounted on the fixed plate (51); a turntable (52) is rotatably mounted on one side of the mounting seat (3) based on the driving motor (4); and the ends of the two electric cylinders away from the fixed plate (51) are both hingedly mounted on the turntable (52).
3. The easily adjustable diamond saw blade brazing and coating device according to claim 2, characterized in that: The two electric cylinders 2 (54) are symmetrically arranged.
4. The easily adjustable diamond saw blade brazing and coating device according to claim 2, characterized in that: The support adjustment mechanism further comprises an adjustment motor (55), a driving gear (56) and a toothed disc (53); the toothed disc (53) is fixedly mounted on the rotating disc (52); the adjustment motor (55) is fixedly mounted on the bottom side of the mounting seat (3); the driving gear (56) is fixedly sleeved on the output shaft of the adjustment motor (55); and the driving gear (56) is meshed with the toothed disc (53).
5. The easily adjustable diamond saw blade brazing and coating device according to claim 1, characterized in that: The self-locking assembly comprises a plurality of abutting blocks (6), a plurality of U-shaped plates (61) and a plurality of springs (62); a plurality of radially arranged abutting blocks (6) are slidably mounted on the inner wall of the sleeve (5); a plurality of abutting blocks (6) are fixedly mounted with U-shaped plates (61) at positions close to the axis of the sleeve (5); the U-shaped plates (61) are in sliding contact with the sleeve (5) and extend to the outside of the sleeve (5); a plurality of springs (62) are fixedly mounted on one side of the U-shaped plate (61) close to the abutting blocks (6); and one end of the plurality of springs (62) away from the U-shaped plate (61) is fixedly connected to the inner wall of the sleeve (5).
6. The easily adjustable diamond saw blade brazing and coating device according to claim 5, characterized in that: A tightening groove is provided on the side of the tightening block (6) away from the axis of the sleeve (5).
7. The easily adjustable diamond saw blade brazing and coating device according to claim 5, characterized in that: Arc-shaped limiting blocks (63) are fixedly mounted on both sides of the U-shaped plate (61), and the limiting blocks (63) are located outside the sleeve (5).
8. The easily adjustable diamond saw blade brazing and coating device according to claim 5, characterized in that: The U-shaped plate (61) is arranged in a shape of being higher on the left and lower on the right on the side close to the axis of the sleeve (5).
9. The easily adjustable diamond saw blade brazing and coating device according to claim 1, characterized in that: A guide rod (31) arranged in a vertical state is fixedly mounted on the top inner wall and the bottom inner wall of the support frame (2), and the mounting seat (3) is slidably connected to the guide rod (31).
10. The easily adjustable diamond saw blade brazing and coating device according to claim 1, characterized in that: The output shaft of the driving motor (4) and the end of the square shaft (41) close to each other are connected to the same universal joint coupling (411).