Plate frame mud cake and sludge carriage stock bin
By designing a plate-and-frame mud cake sludge slide silo, using a discharge plug valve and a hydraulic cylinder to drive the slide to cut the sludge bridge, and combining the screw shaft and motor unloading mechanism, the blockage problem in the sludge storage device is solved, and the smooth unloading and transportation of sludge is achieved.
Patent Information
- Application Number
- CN202422771092.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-13
AI Technical Summary
When the sludge storage reaches a certain amount, the existing sludge storage device is prone to bridging, resulting in blockage and inability to effectively unload.
A plate-and-frame mud cake sludge slide silo was designed, which was equipped with a discharge gate valve, a slide driven by a hydraulic cylinder, and a discharge mechanism. The slide could slide and cut to destroy sludge bridges, and a screw shaft and a motor discharge mechanism were used to achieve uniform discharge.
It effectively destroys sludge bridges, ensures smooth sludge unloading, avoids blockage, and achieves unloading and sliding at the same time, which improves the efficiency of sludge storage and transportation.
Smart Images

Figure CN223371801U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge storage, and more specifically, to a plate-frame mud cake sludge slide silo. Background Art
[0002] This equipment belongs to the sludge storage and transportation products. It is a device for storing plate and frame machine mud cakes. It can complete unloading while the slide breaks the arch and unloads evenly. In the sludge form, the plate and frame machine mud cake sludge is one of the more difficult sludges to handle in terms of sludge hardness, viscosity, and stacking compaction strength. The existing sludge storage device does not have a cutting function. When the sludge is stored to a certain amount, the sludge will form a bridge phenomenon in the silo, which can easily cause the sludge to be blocked in the storage device. Utility Model Content
[0003] In order to overcome the deficiencies of the prior art, the utility model provides a plate-frame mud cake sludge slide silo to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a plate-frame mud cake sludge slide silo, comprising a support frame, a silo body is installed above the support frame, a rectangular discharge port is opened at the bottom of the silo body, and a unloading mechanism is arranged directly below the rectangular discharge port, a unloading plug valve is installed in the discharge port, slide rails are fixed on both sides of the support frame, slides are slidably arranged in the two slide rails, and a driving cylinder is connected between the upper side of the two slides and the silo body.
[0005] As a preferred technical solution of the present invention, concrete blocks are connected between the four corners of the bottom of the support frame and the ground.
[0006] As a preferred technical solution of the present invention, a radar wave material level meter is installed above the warehouse body.
[0007] As a preferred technical solution of the present invention, a lower ladder is installed on one side of the support frame, and an upper ladder is installed on one side of the warehouse body.
[0008] As an optimal technical solution of the present invention, the unloading mechanism includes a slot plate and a shell, the slot plate is fixed to the bottom of the bin body, and the slot plate is located directly below the discharge port, the shell is fixed to the side wall of the slot plate, a motor is installed on one side of the shell, bearings are fixed on both sides of the two side walls of the slot plate, and spiral shafts are connected to the two bearings of the side walls of the slot plate, one end of the two spiral shafts passes through two bearings respectively and is inserted into the shell, and one end of the two spiral shafts is fixed with a rotating rod, one end of the two rotating rods is rotatably connected to the side wall of the shell, one end of one of the rotating rods passes through the shell and is connected to the output shaft of the motor, gears are fixed to the outside of the two rotating rods, and the two gears are matched with each other.
[0009] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0010] The utility model can store sludge through the silo body. When the sludge is stored to a certain amount, the sludge will form a bridge phenomenon in the silo. When the sludge needs to be unloaded and transported out, it is necessary to first open the unloading gate valve and start the driving hydraulic cylinder. The hydraulic cylinder can drive the slide to slide and cut in the silo body, destroying the internal sludge bridge and making the sludge fall onto the unloading mechanism. The sludge can then be unloaded through the unloading mechanism, so that it falls into the sludge truck below. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of the three-dimensional structure of a plate-frame mud cake sludge slide silo of the utility model;
[0012] Figure 2 This is a schematic diagram of the main structure of a plate-frame mud cake sludge slide silo of the utility model;
[0013] Figure 3 This is a structural diagram of a discharge mechanism of a plate-frame mud cake sludge slide silo of the utility model;
[0014] Figure 4 This is a schematic diagram of the support frame structure of a plate-frame mud cake sludge slide silo of the utility model.
[0015] In the figure: 1. Support frame; 2. Bin body; 3. Unloading mechanism; 31. Slot plate; 32. Screw shaft; 33. Motor; 34. Gear; 35. Rotating rod; 36. Housing; 4. Unloading gate valve; 5. Driving cylinder; 6. Slide; 7. Slide rail; 8. Radar wave material level meter; 9. Up ladder; 10. Down ladder. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0017] like Figures 1 to 4As shown, the utility model provides a plate-frame mud cake sludge slide silo, including a support frame 1, a silo body 2 is installed above the support frame 1, a radar wave material level meter 8 is installed above the silo body 2, sludge can be stored through the silo body, a rectangular discharge port is opened at the bottom of the silo body 2, and a discharge mechanism 3 is arranged just below the rectangular discharge port, a discharge plug valve 4 is installed in the discharge port, slide rails 7 are fixed on both sides of the support frame 1, slide rails 6 are slidably arranged in the two slide rails 7, and one side above the two slide rails 6 There is an oil cylinder 5 connected to the silo body 2. When the hydraulic cylinder 5 is started, the hydraulic cylinder 5 can drive the slide 6 to slide and cut the sludge in the silo body, destroy the internal sludge bridge, and make the sludge fall onto the unloading mechanism 3. The sludge can then be unloaded through the unloading mechanism 3. The unloading gate valve 4 is composed of a gate and a small oil cylinder. The gate is a thick-walled laser plate with a smooth surface. The discharge port is compacted with sealing rings to ensure that there is no leakage. The gate valve body is opened and closed by controlling the small oil cylinder.
[0018] Among them, concrete blocks are connected between the four corners of the bottom of the support frame 1 and the ground, and the four corners of the support frame 1 can be fixed to the bottom through the concrete blocks.
[0019] Among them, a lower ladder 10 is installed on one side of the support frame 1, and an upper ladder 9 is installed on one side of the warehouse body 2. The lower ladder 10 and the upper ladder 9 can facilitate the staff to climb up the warehouse body 2.
[0020] The unloading mechanism 3 includes a slot plate 31 and a shell 36. The slot plate 31 is fixed to the bottom of the bin body 2, and the slot plate 31 is located just below the discharge port. An opening is provided on one side of the bottom of the slot plate 31. The shell 36 is fixed to the side wall of the slot plate 31. A motor 33 is installed on one side of the shell 36. Bearings are fixed on both sides of the two side walls of the slot plate 31. Screw shafts 32 are connected to the two bearings on the side walls of the slot plate 31. One end of the two screw shafts 32 passes through the two bearings and is inserted into the shell 36. A rotating rod 35 is fixed to one end of the two screw shafts 32. One end of the two rotating rods 35 is respectively connected to the rotating rod 35. Connected to the side wall of the shell 36, one end of one rotating rod 35 passes through the shell 36 and is connected to the output shaft of the motor 33. Gears 34 are fixed to the outside of the two rotating rods 35, and the two gears 34 are arranged in cooperation with each other. When the sludge falls into the trough plate 31, starting the motor 33 can drive one of the rotating rods 35 to rotate. Through the mutual cooperation between the two gears 34, the two rotating rods 35 can be driven to rotate. The rotation of the two rotating rods 35 can drive the two screw shafts 32 to rotate, and the rotation of the two screw shafts 32 can transport the material.
[0021] The working principle and usage process of the present invention are as follows: sludge can be stored in the silo 2. When the sludge is stored to a certain amount, the sludge will form a bridge phenomenon in the silo 2. When the sludge needs to be unloaded and transported out, it is necessary to first open the unloading gate valve 4 and start the driving hydraulic cylinder 5. The hydraulic cylinder 5 can drive the slide 6 to slide and cut in the silo 2, destroying the sludge bridge inside the silo 2, so that the sludge falls on the unloading mechanism 3, and then the sludge can be unloaded through the unloading mechanism 3.
[0022] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0023] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A plate-frame mud cake sludge slide silo, comprising a support frame (1), characterized in that: A silo (2) is installed above the support frame (1), a rectangular discharge port is provided at the bottom of the silo (2), and a discharge mechanism (3) is provided directly below the rectangular discharge port. A discharge plate valve (4) is installed at the discharge port. A slide rail (7) is fixed inside the silo (2), and two slide rails (7) are provided above the two slide rails. Both ends of the two slide rails (6) are connected to a driving oil cylinder (5).
2. The plate-frame mud cake sludge slide silo according to claim 1, characterized in that: Concrete blocks are connected between the four corners of the bottom of the support frame (1) and the ground.
3. The plate-frame mud cake sludge slide silo according to claim 1, characterized in that: A radar wave material level meter (8) is installed above the warehouse body (2).
4. The plate-frame mud cake sludge slide silo according to claim 1, characterized in that: A lower ladder (10) is installed on one side of the support frame (1), and an upper ladder (9) is installed on one side of the warehouse body (2).
5. The plate-frame mud cake sludge slide silo according to claim 1, characterized in that: The unloading mechanism (3) comprises a slot plate (31) and a shell (36), wherein the slot plate (31) is fixed to the bottom of the bin body (2) and is located just below the discharge port, and the shell (36) is fixed to the side wall of the slot plate (31), a motor (33) is installed on one side of the shell (36), bearings are fixed on both sides of the two side walls of the slot plate (31), and screw shafts (32) are connected in the two bearings of the side walls of the slot plate (31), one end of the two screw shafts (32) passes through the two bearings respectively and is inserted into the shell (36), and one end of the two screw shafts (32) is fixed with a rotating rod (35), one end of the two rotating rods (35) is rotatably connected to the side wall of the shell (36), one end of one of the rotating rods (35) passes through the shell (36) and is connected to the output shaft of the motor (33), and a gear (34) is fixed on the outside of the two rotating rods (35), and the two gears (34) are arranged to cooperate with each other.