Spinning cotton carding device with cleaning function
By introducing pretreatment mechanisms and cleaning components into the carding device, the problem of fiber lint and dust affecting processing continuity is solved, automatic cleaning without stopping the machine is achieved, and processing efficiency and cleanliness are improved.
Patent Information
- Application Number
- CN202422117163.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing carding device is not equipped with a pre-treatment function, which results in the generation of a large amount of fiber lint and dust during use, affecting the continuity of processing and requiring shutdown for cleaning.
A carding device with a pretreatment mechanism is designed, including a conveyor belt, a licker-in roller and a vibrator, which are used to break up the cotton material and remove dust. Combined with a cleaning component, dust is automatically collected through a vacuum pump, achieving cleaning without stopping the machine.
It improves the cleanliness of the cotton material, ensures the continuity and efficiency of processing, and reduces the frequency of shutdown for cleaning.
Smart Images

Figure CN223373320U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to spinning processing, in particular to a spinning carding device with a cleaning function. Background Art
[0002] Carding machines are used to process cotton and chemical fibers and are a type of textile machinery. Carding is a crucial step in the spinning process. The carding process precedes the blower and is followed by the draw frame (for carding) or lap lap (for combing).
[0003] After searching, it was found that a typical carding machine in the prior art is disclosed in publication number CN213570870U, which is an automatic carding machine for spinning production, including a base, a top plate being sleeved on the top outer wall of the base, and a shell being installed at the center of the top outer wall of the top plate by bolts, a first installation box, a second installation box, and a third installation box being installed on the front outer wall of the shell by bolts in a left-right structure, and a cotton pressing roller, a doffer roller, and a cylinder are installed on the inner side walls of the shell near the first installation box, the second installation box, and the third installation box respectively through a rotating shaft, and a power assembly is provided on the outer wall of the shell near the third installation box. The utility model enables an operator to process cotton materials by using a cotton pressing roller, a transmission roller, a licker-in roller, a cylinder, a doffer roller, and a cotton pressing roller in combination, and by using a motor, when the operator starts the motor, the motor drives the device to move through the shaft, the first gear, and the first pulley.
[0004] To sum up, the existing carding device does not have a pretreatment function, which results in a large amount of fiber lint, dust, etc. being generated during use. When cleaning it, the machine needs to be shut down, which affects the continuity of processing. In response to the above problems, the existing equipment needs to be improved. Utility Model Content
[0005] The purpose of the present utility model is to provide a spinning carding device with a cleaning function, so as to solve the problem proposed in the above background technology that the existing carding device is not provided with a pre-treatment function, resulting in a large amount of fiber lint, dust, etc. being generated during use, and when cleaning them, the machine needs to be shut down, thereby affecting the continuity of processing.
[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a spinning carding device with a cleaning function, comprising a chassis,
[0007] A feed box is provided on one side of the upper end of the chassis, and a feed port is opened on one side of the upper end of the feed box, and a pretreatment mechanism is provided inside the feed box below the feed port, a material guide plate is provided below the middle of the pretreatment mechanism, and a partition baffle is provided at one end of the inner side of the pretreatment mechanism, and a first transmission roller and a second transmission roller are provided between the partition baffle and the feed box, a cylinder is provided on one side of the lower end of the partition baffle inside the chassis, and a first guide roller is provided at the outer end of the upper end of the cylinder close to the second transmission roller, and a cleaning component is provided at the lower end of the cylinder, a doffer is provided on the other side of the cylinder inside the chassis, and a second guide roller is provided below the other side of the doffer, and a discharge port is provided on the side of the chassis close to the doffer.
[0008] Preferably, an electric control device is provided inside the cavity between one side of the interior of the chassis and the outer side of the lower end of the material guide plate, and the electric control device is electrically connected to a control panel provided on the front side of the chassis.
[0009] Preferably, the pretreatment mechanism includes a conveyor belt, a drive shaft is provided on the inner side of both ends of the conveyor belt, and the conveyor belt has a mesh structure, and a first licker-in roller and a second licker-in roller are provided above the conveyor belt, and a guide frame is provided on the side of the first licker-in roller close to the second licker-in roller, a vibrator is symmetrically provided in the middle of the inner side of the conveyor belt, and a vibration plate is elastically connected to both ends of the vibrator, and the outer side of the vibration plate is in contact with the inner side of the conveyor belt.
[0010] Preferably, the driving shaft, the first licker-in, the second licker-in, the first transmission roller, the second transmission roller, the cylinder and one end of the doffer are connected to a driving assembly, and the driving assembly includes a first driving motor, a double pulley, a connecting belt and a single pulley, the output end of the first driving motor is connected to one end of the driving shaft, and the driving shaft, the second licker-in and the first transmission roller are all provided with double pulleys on the outside, and the driving shaft and the double pulleys provided on the outside of the second licker-in are connected by a connecting belt, and the double pulleys provided on the outside of the second licker-in and the first transmission roller are respectively connected to the corresponding first licker-in and the single pulley provided on the outside of one end of the first transmission roller through a connecting belt.
[0011] Preferably, the drive assembly also includes a second drive motor, and the output end of the second drive motor is connected to one end of the cylinder. At the same time, a single pulley is provided on the outside of one end of the cylinder, and the single pulley is connected to the single pulley provided on the outside of one end of the doffer through a connecting belt.
[0012] Preferably, the cleaning assembly includes a limit frame, a lifting plate, a sealing frame and an electric telescopic rod. A lifting plate is provided in the middle of the limit frame, and both sides of the lower end of the limit frame are connected to the inside of the sealing frame. At the same time, the electric telescopic rod arranged in the middle of the sealing frame passes through the middle of the lower end of the limit frame and is connected to the lower end of the lifting plate. A connecting pipe is provided on one side of the sealing frame, and the connecting pipe is connected to the dust suction pipe through a connecting head. At the same time, both ends of the dust suction pipe are respectively connected to the cavity between the partition baffle and the lower end of the guide plate on the back of the chassis and the dust suction pump. The other end of the dust suction pump passes through the storage frame through a connecting pipe and is connected to the collection box, and the collection box is slidably connected to the inside of the storage frame. At the same time, an air outlet mesh plate is opened at the lower end of the front of the collection box.
[0013] Compared with the prior art, the beneficial effects of the present invention are: the spinning carding device with cleaning function,
[0014] (1) In order to solve the problem that the existing carding device has no pre-treatment function, resulting in a large amount of fiber short fibers, dust, etc. being generated during use, and the machine needs to be stopped for cleaning, thereby affecting the continuity of processing, the present application is provided with a pre-treatment mechanism, which drives the conveyor belt to move and convey while the first licker-in roller and the second licker-in roller also rotate synchronously, so that the cotton material conveyed on the conveyor belt is broken up by the first licker-in roller and the second licker-in roller, and under the action of the vibrator and the vibration plate, the dust and impurities adhering to the cotton material fall through the mesh on the conveyor belt, thereby improving the cleanliness of the cotton material during later processing;
[0015] (2) In order to solve the problem that the existing cotton combing device has no pre-treatment function, resulting in a large amount of fiber fluff, dust, etc. being generated during use, and the machine needs to be stopped for cleaning, thereby affecting the continuity of processing, the present application sets a limit frame to process the dust adhering to the outside of the cylinder, so that the dust falls and is collected on the lifting plate, and then starts the electric telescopic rod to drive the lifting plate to move down to the inside of the sealing frame, and uses a vacuum pump to collect the dust on the lifting plate through the connecting pipe, so that the device can further improve its automatic cleaning ability. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the front view structure of the pretreatment mechanism of the utility model;
[0018] Figure 3 For this utility model Figure 1 A in the middle is an enlarged structural diagram;
[0019] Figure 4 This is a schematic diagram of the front view structure of the utility model;
[0020] Figure 5 It is a rear view structural diagram of the utility model.
[0021] In the figure: 1. Chassis; 101. Electronic control device; 2. Feed box; 201. Feed port; 3. Pre-treatment mechanism; 301. Conveyor belt; 302. Drive shaft; 303. First licker-in roller; 304. Guide frame; 305. Second licker-in roller; 306. Vibrator; 307. Vibrating plate; 4. Separating baffle; 5. Guide plate; 6. First drive roller; 7. Second drive roller; 8. First guide roller; 9. Cylinder; 10. Doffer ; 11. Second guide roller; 12. Discharge port; 13. Drive assembly; 1301. First drive motor; 1302. Double pulley; 1303. Connecting belt; 1304. Single pulley; 1305. Second drive motor; 14. Limiting frame; 15. Lifting plate; 16. Sealing frame; 17. Electric telescopic rod; 18. Connecting pipe; 19. Dust suction pipe; 20. Dust suction pump; 21. Storage frame; 22. Collection box. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-5 The utility model provides a technical solution: a spinning carding device with a cleaning function, according to Figure 1 、 Figure 2 、 Figure 4 and Figure 5 As shown, a feed box 2 is provided on one side of the upper end of the chassis 1, and a feed port 201 is opened on one side of the upper end of the feed box 2. At the same time, a pretreatment mechanism 3 is provided inside the feed box 2 below the feed port 201, a guide plate 5 is provided below the middle of the pretreatment mechanism 3, and a partition baffle 4 is provided at one end of the inner side of the pretreatment mechanism 3. The lower ends of the guide plate 5 and the partition baffle 4 extend to the bottom end of the inside of the chassis 1, and the cavity between the guide plate 5 and the partition baffle 4 is used to store dust and impurities during pretreatment, and a first transmission roller 6 and a second transmission roller 7 are provided between the partition baffle 4 and the feed box 2.
[0024] Specifically, the pretreatment mechanism 3 includes a conveyor belt 301, and a drive shaft 302 is provided on the inner side of both ends of the conveyor belt 301. The conveyor belt 301 has a mesh structure, so that when the conveyor belt 301 is conveying, it is convenient to guide the dust and impurities knocked down during the cotton material processing to the material for unloading, and it is convenient to process the impurities and dust. At the same time, a first licker-in roller 303 and a second licker-in roller 305 are provided above the conveyor belt 301. The first licker-in roller 303 and the second licker-in roller 305 are used to break up the cotton material, so that the dust adhered to the inside is separated from the cotton material, thereby improving the processing effect. At the same time, the first licker-in roller 303 A guide frame 304 is provided on the side near the second licker-in roller 305, which is convenient for conveying the cotton material adhered to the first licker-in roller 303 to the second licker-in roller 305. A vibrator 306 is symmetrically provided in the middle of the inner side of the conveyor belt 301, and vibration plates 307 are elastically connected to both ends of the vibrator 306. At the same time, the outer side of the vibration plate 307 is in contact with the inner side of the conveyor belt 301. The vibrator 306 vibrates, so that the vibration plate 307 vibrates and beats the conveyor belt 301 under the action of the vibrator 306, so that dust and impurities on the conveyor belt 301 can quickly fall through the mesh, thereby improving the practicality of use.
[0025] Further description, the driving shaft 302, the first licker-in roller 303, the second licker-in roller 305, the first transmission roller 6, the second transmission roller 7, the cylinder 9 and one end of the doffer 10 are connected to the driving assembly 13, and the driving assembly 13 includes a first driving motor 1301, a double pulley 1302, a connecting belt 1303 and a single pulley 1304. The output end of the first driving motor 1301 is connected to one end of the driving shaft 302, and the driving shaft 302, the second licker-in roller 305 and the first transmission roller 6 are all provided with a double pulley 1302 on the outside. At the same time, the double pulley 1302 provided on the outside of the driving shaft 302 and the second licker-in roller 305 is connected by a connecting belt 1303. The second licker-in roller 305 and the first transmission roller 6 are provided with a double pulley 1302 on the outside. The double pulleys 1302 are respectively connected to the corresponding first licker-in roller 303 and the single pulley 1304 arranged on the outer side of one end of the first transmission roller 6 through a connecting belt 1303. The driving assembly 13 also includes a second driving motor 1305, and the output end of the second driving motor 1305 is connected to one end of the cylinder 9. At the same time, a single pulley 1304 is arranged on the outer side of one end of the cylinder 9. The single pulley 1304 is connected to the single pulley 1304 arranged on the outer side of one end of the doffer 10 through the connecting belt 1303. Through the driving assembly 13, the driving shaft 302, the first licker-in roller 303, the second licker-in roller 305, the first transmission roller 6, the second transmission roller 7, the cylinder 9 and the doffer 10 can work synchronously, thereby improving processing efficiency.
[0026] When in use, the output end of the first drive motor 1301 drives the drive shaft 302 to rotate, and the conveyor belt 301 and the double pulley 1302 are rotated. Then the double pulley 1302 is connected to the single pulley 1304 through the connecting belt 1303, so that the first licker-in roller 303, the second licker-in roller 305, the first transmission roller 6 and the second transmission roller 7 rotate synchronously, and the cotton material is conveyed, dust-removed and transmitted. The second drive motor 1305 drives the cylinder 9 to rotate, and the connecting belt 1303 and the single pulley 1304 drive the doffer 10 to rotate, so as to facilitate the combing and conveying of the cotton material.
[0027] according to Figure 1 、 Figure 3 、 Figure 4 and Figure 5 As shown, an electric control device 101 is provided inside the cavity between one side of the interior of the chassis 1 and the outer side of the lower end of the guide plate 5, and the electric control device 101 is electrically connected to the control panel provided on the front side of the chassis 1, a cylinder 9 is provided inside the chassis 1 at one side of the lower end of the partition baffle 4, and a first guide roller 8 is provided at the outer end of the upper end of the cylinder 9 close to the second transmission roller 7, and a cleaning component is provided at the lower end of the cylinder 9, a doffer 10 is provided inside the chassis 1 at the other side of the cylinder 9, and a second guide roller 11 is provided below the other side of the doffer 10, and a discharge port 12 is provided on the side of the chassis 1 close to the doffer 10.
[0028] Specifically, the cleaning assembly includes a limit frame 14, a lifting plate 15, a sealing frame 16 and an electric telescopic rod 17. The structure of the limit frame 14 is as shown in the appendix of the specification. Figure 3 As shown, a lifting plate 15 is provided in the middle of the limit frame 14, and both sides of the lower end of the limit frame 14 are connected to the inside of the sealing frame 16. At the same time, an electric telescopic rod 17 provided in the middle of the sealing frame 16 passes through the middle of the lower end of the limit frame 14 and is connected to the lower end of the lifting plate 15. The lifting plate 15 is driven downward by the electric telescopic rod 17, so that the depth of the space collected on the lifting plate 15 is increased, and it is also convenient to automatically clean the dust and impurities on the lifting plate 15. A connecting pipe 18 is provided on one side of the sealing frame 16, and the connecting pipe 18 is connected to the dust collection pipe 19 through a connector. At the same time, the dust collection pipe 19 The two ends are respectively connected to the cavity between the partition baffle 4 and the lower end of the guide plate 5 on the back of the chassis 1 and the dust suction pump 20. The other end of the dust suction pump 20 is connected to the collection box 22 through a connecting pipe passing through the storage frame 21, and the collection box 22 is slidably connected to the inside of the storage frame 21. By pulling the collection box 22, the collection box 22 is moved out from the inside of the storage frame 21, which is convenient for cleaning the impurities and dust collected in the collection box 22. At the same time, an air outlet mesh plate is provided at the lower end of the front side of the collection box 22, so that the gas is discharged from the collection box 22, and then the impurities and dust are precipitated and collected in the collection box 22.
[0029] During use, impurities and dust adhering to the cylinder 9 can be cleaned through both sides of the upper end of the limit frame 14, and then the impurities and dust are collected on the lifting plate 15. Then, the electric telescopic rod 17 is started to drive the lifting plate 15 to move downward so that the lifting plate 15 is located inside the sealing frame 16. Then, the dust suction pump 20 is started to transport the impurities and dust stored on the lifting plate 15 and in the cavity between the guide plate 5 and the partition baffle 4 to the inside of the collection box 22 through the connecting pipe 18, the dust suction pipe 19 and the connecting pipe, respectively. Therefore, cleaning can be completed without stopping the machine, thereby improving the continuity and efficiency of the processing.
[0030] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the protection content of the present invention.
[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A spinning carding device with a cleaning function, comprising a casing (1), characterized in that: A feed box (2) is provided on one side of the upper end of the chassis (1), and a feed port (201) is provided on one side of the upper end of the feed box (2). A pre-processing mechanism (3) is provided inside the feed box (2) below the feed port (201). A guide plate (5) is provided below the middle of the pre-processing mechanism (3), and a partition baffle (4) is provided at one end of the inner side of the pre-processing mechanism (3). A first transmission roller (6) and a second transmission roller (7) are provided between the partition baffle (4) and the feed box (2). A cylinder (9) is provided inside the chassis (1) at one side of the lower end of the partition baffle (4), and a first guide roller (8) is provided at the outer end of the upper end of the cylinder (9) close to the second transmission roller (7), and a cleaning component is provided at the lower end of the cylinder (9). A doffer (10) is provided inside the chassis (1) at the other side of the cylinder (9), and a second guide roller (11) is provided below the other side of the doffer (10), and a discharge port (12) is provided on the side of the chassis (1) close to the doffer (10).
2. The spinning carding device with cleaning function according to claim 1, characterized in that: An electric control device (101) is provided inside a cavity between an inner side of the chassis (1) and an outer side of the lower end of the guide plate (5), and the electric control device (101) is electrically connected to a control panel provided on a front side of the chassis (1).
3. The spinning carding device with cleaning function according to claim 1, characterized in that: The pretreatment mechanism (3) comprises a conveyor belt (301), wherein a driving shaft (302) is provided on the inner side of both ends of the conveyor belt (301), and the conveyor belt (301) is in a mesh structure. A first licker-in roller (303) and a second licker-in roller (305) are provided above the conveyor belt (301), and a guide frame (304) is provided on the side of the first licker-in roller (303) close to the second licker-in roller (305). A vibrator (306) is symmetrically provided in the middle of the inner side of the conveyor belt (301), and a vibrating plate (307) is elastically connected to both ends of the vibrator (306), and the outer side of the vibrating plate (307) is in contact with the inner side of the conveyor belt (301).
4. The spinning carding device with cleaning function according to claim 3, characterized in that: The driving shaft (302), the first licker-in roller (303), the second licker-in roller (305), the first transmission roller (6), the second transmission roller (7), the cylinder (9) and one end of the doffer (10) are connected to the driving assembly (13), and the driving assembly (13) includes a first driving motor (1301), a double pulley (1302), a connecting belt (1303) and a single pulley (1304), the output end of the first driving motor (1301) is connected to one end of the driving shaft (302), and the driving shaft (302), the second The outer sides of the licker-in roller (305) and the first transmission roller (6) are both provided with double pulleys (1302); the driving shaft (302) and the double pulleys (1302) provided on the outer side of the second licker-in roller (305) are connected via a connecting belt (1303); the double pulleys (1302) provided on the outer sides of the second licker-in roller (305) and the first transmission roller (6) are respectively connected via a connecting belt (1303) to the corresponding first licker-in roller (303) and a single pulley (1304) provided on the outer side of one end of the first transmission roller (6).
5. The spinning carding device with cleaning function according to claim 4, characterized in that: The drive assembly (13) further comprises a second drive motor (1305), and the output end of the second drive motor (1305) is connected to one end of the cylinder (9), and a single pulley (1304) is provided on the outside of one end of the cylinder (9), and the single pulley (1304) is connected to the single pulley (1304) provided on the outside of one end of the doffer (10) via a connecting belt (1303).
6. The spinning carding device with cleaning function according to claim 1, characterized in that: The cleaning assembly comprises a limiting frame (14), a lifting plate (15), a sealing frame (16) and an electric telescopic rod (17). The lifting plate (15) is arranged in the middle of the limiting frame (14), and both sides of the lower end of the limiting frame (14) are connected to the inside of the sealing frame (16). At the same time, the electric telescopic rod (17) arranged in the middle of the sealing frame (16) passes through the middle of the lower end of the limiting frame (14) and is connected to the lower end of the lifting plate (15). A connecting pipe (18) is arranged on one side of the sealing frame (16). The connecting pipe (18) is connected to the dust suction pipe (19) through a connecting head. At the same time, the two ends of the dust suction pipe (19) are respectively connected to the cavity between the partition baffle (4) and the lower end of the guide plate (5) on the back of the chassis (1) and the dust suction pump (20). The other end of the dust suction pump (20) passes through the storage frame (21) and is connected to the collection box (22). The collection box (22) is slidably connected to the inside of the storage frame (21). At the same time, an air outlet mesh plate is opened at the lower end of the front of the collection box (22).
Citation Information
Patent Citations
Automatic carding machine for spinning production
CN213570870U