Earthenware brick and GRC substrate integrated curtain wall system

Abstract

The utility model relates to the technical field of curtain walls, in particular to an earthenware brick and GRC base plate integrated curtain wall system which is formed by splicing a plurality of curtain wall units, and each curtain wall unit comprises an earthenware brick, a GRC base plate, a frame assembly and an adapter. The earthenware bricks are embedded in the GRC substrate and are integrally formed with the GRC substrate; the frame assembly is arranged on the side, away from the earthenware bricks, of the GRC base plate, an adapter is arranged on the frame assembly, and the frame assembly is connected with an external main body structure through the adapter. According to the curtain wall system, the earthenware bricks and the GRC base plates are integrated, high-degree assembly installation can be achieved, the construction efficiency and the construction precision are high, the construction time can be greatly saved, the project construction period can be shortened, and the curtain wall system can be applied to urban renewal and historical feature protection buildings.

Description

Technical Field

[0001] The utility model relates to the technical field of curtain walls, in particular to an integrated curtain wall system of ceramic bricks and GRC substrates. Background Art

[0002] Traditional brick walls are built by masons who lay or lay bricks piece by piece by hand, but this has the following disadvantages: 1) The quality of the masonry or tiling is basically determined by the workers' craftsmanship, and the quality of the work done by different workers varies, making the quality relatively unstable; 2) In addition, the traditional masonry or tiling process has low construction efficiency, is time-consuming, and requires on-site maintenance; 3) When working at heights, the construction quality is even more uncontrollable due to the poor working conditions of the workers, and there is a risk of tiles easily falling off; that is, traditional manual tiling by workers cannot be applied to high-rise buildings, and there is a risk of falling from heights.

[0003] Therefore, it is crucial to provide an integrated curtain wall system of ceramic tiles and GRC substrates. Utility Model Content

[0004] To address the aforementioned issues, the present invention provides an integrated curtain wall system combining ceramic tiles and a GRC base. The system is formed by splicing together a number of curtain wall units, each comprising ceramic tiles, a GRC base, a frame assembly, and an adapter. The ceramic tiles are embedded in the GRC base and integrally formed with the base. The frame assembly is positioned on the side of the GRC base away from the ceramic tiles, and is provided with an adapter that connects the frame assembly to the external main structure. The curtain wall system provided by the present invention integrates the ceramic tiles and the GRC base, enabling highly assembled installation with high construction efficiency and precision, significantly reducing construction time and project duration. This curtain wall system is suitable for urban renewal and historical preservation projects.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] The utility model provides an integrated curtain wall system of ceramic tiles and GRC substrates, which is formed by splicing a number of curtain wall units, each of which includes ceramic tiles, GRC substrates, frame components and adapters;

[0007] The ceramic bricks are embedded in the GRC substrate and are integrally formed with the GRC substrate; the frame assembly is arranged on a side of the GRC substrate away from the ceramic bricks, and an adapter is provided on the frame assembly and connected to the external main structure through the adapter.

[0008] In one embodiment of the present invention, the ceramic bricks are provided in a plurality of pieces, and are provided in a plurality of layers along the length direction of the GRC substrate, and each layer is formed by sequentially splicing a plurality of ceramic bricks.

[0009] In one embodiment of the present invention, each ceramic tile of the upper layer at least covers the joint of adjacent ceramic tiles of the lower layer.

[0010] In one embodiment of the present invention, along the length direction of the GRC substrate, the interval between adjacent ceramic tiles of the previous layer and the next layer is 40-100 mm; along the width direction of the GRC substrate, the interval between adjacent ceramic tiles of the same layer is 200-600 mm.

[0011] In one embodiment of the present invention, each ceramic tile has a thickness of 15-35 mm and is embedded in a GRC substrate with a thickness of 6-15 mm;

[0012] The thickness of the GRC substrate is 12-30 mm.

[0013] In one embodiment of the present invention, the frame assembly includes a vertical frame and a transverse frame, wherein a plurality of vertical frames and transverse frames are provided; the vertical frames are arranged in parallel and spaced apart along the length direction of the GRC substrate, and the transverse frames are arranged in parallel and spaced apart along the width direction of the GRC substrate, and the vertical frames are perpendicular to the transverse frames.

[0014] In one embodiment of the present invention, the transverse frames are arranged in parallel and spaced apart between adjacent vertical frames; wherein a transverse frame is respectively provided at two ends of the vertical frame along its length direction.

[0015] In one embodiment of the present invention, the GRC substrate is connected to the vertical frame via fixing members.

[0016] In one embodiment of the present invention, the fixing member includes an anchor rod and an adhesive disc; the adhesive disc is arranged on the side of the GRC substrate away from the ceramic tile, one end of the adhesive disc is connected to the GRC substrate, and the other end is connected to the vertical frame; the anchor rod is arranged on both sides of the vertical frame along the width direction thereof, and penetrates the adhesive disc and extends deep into the GRC substrate.

[0017] In one embodiment of the present invention, the anchor rod is an "L"-shaped anchor rod, including a horizontal rod and a vertical rod; the horizontal rod is embedded in the GRC substrate, and the vertical rod extends out of the adhesive plate and is connected to the side of the vertical frame.

[0018] In one embodiment of the present invention, the adapter is L-shaped, including a horizontal plate connected to the vertical frame and a vertical plate connected to the external main structure; the vertical plate and the external main structure are connected by high-strength bolts.

[0019] In one embodiment of the present invention, the top of the transverse frame at the top of each curtain wall unit is provided with a first U-shaped connector for connecting to the transverse frame at the bottom of another curtain wall unit;

[0020] A second U-shaped connector is provided on both sides of the transverse frame at the bottom of each curtain wall unit for connecting to the transverse frame at the top of another curtain wall unit;

[0021] The first U-shaped connecting piece is engaged and connected with the second U-shaped connecting pieces arranged on both sides of the transverse frame.

[0022] In one embodiment of the present invention, the first U-shaped connector includes an embedded section and a connecting section, wherein the connecting section is connected to the upper surface of the transverse frame, and the embedded sections are provided at both ends of the connecting section and extend in a direction away from the transverse frame;

[0023] The embedded section is allowed to extend into the groove of the second U-shaped connecting piece and be engaged with the second U-shaped connecting piece.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] (1) High installation precision of ceramic tiles: Conventional ceramic tiles are usually wet-laid on site manually, and the arrangement precision of ceramic tiles can only be determined by the workers' familiarity. The ceramic tiles are often unevenly arranged, the gaps between ceramic tiles vary in size, and the overall precision is poor. In the present invention, the ceramic tiles and the GRC substrate are integrated (the ceramic tiles are directly placed in the corresponding position of the prefabricated mold and then the GRC substrate is poured). The ceramic tiles are neatly arranged, the gaps between the ceramic tiles are uniform, and the precision and quality are high.

[0026] (2) Assembled installation, saving construction period: The ceramic tiles, GRC base plates and frame components of the utility model are all prefabricated and assembled in the factory. The actual installation site only needs to hang and install the whole structure. The construction efficiency and installation accuracy are high, which can save on-site labor and greatly save construction time, shortening the project period. It is also a curtain wall system that can be used in urban renewal and historical style protection buildings. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a side view of a curtain wall system integrating ceramic tiles and GRC substrates according to the present invention;

[0028] Figure 2 This is a top view of a curtain wall system integrating ceramic bricks and GRC substrates according to the present invention;

[0029] Figure 3 This is a schematic structural diagram of a single curtain wall unit of the present invention;

[0030] Reference numerals in the figure: 1. ceramic tile; 2. GRC substrate; 3. horizontal frame; 4. vertical frame; 5. bonding pad; 6. anchor rod; 7. adapter; 8. first U-shaped connector; 9. second U-shaped connector; 10. external main structure. DETAILED DESCRIPTION

[0031] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0032] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0033] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0034] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are used to refer to positions or locations based on the positions or locations shown in the accompanying drawings. These terms are intended solely to facilitate description and simplify operation, and are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.

[0035] In the following embodiments, unless otherwise specified, the components or structures used are conventional components or structures in the art, as long as they can achieve the corresponding functions.

[0036] Example 1

[0037] This embodiment provides a curtain wall system integrating ceramic bricks and GRC substrates. Figures 1 to 3As shown, the curtain wall is formed by splicing together several curtain wall units. Each curtain wall unit includes a ceramic tile 1, a GRC substrate 2, a frame assembly, and an adapter 7. The ceramic tile 1 is embedded in the GRC substrate 2 and is integrally formed with the GRC substrate 2. The frame assembly is arranged on the side of the GRC substrate 2 away from the ceramic tile 1. The frame assembly is provided with an adapter 7 and is connected to the external main structure 10 through the adapter 7.

[0038] Furthermore, the ceramic bricks 1 are provided in a plurality of pieces and are provided in a plurality of layers along the length direction of the GRC substrate 2, and each layer is formed by sequentially splicing a plurality of ceramic bricks 1; each ceramic brick 1 of the upper layer at least covers the joint of the adjacent ceramic bricks 1 of the lower layer.

[0039] Along the length of the GRC substrate, the spacing between adjacent tiles 1 in the previous layer and the next layer is 40-100 mm; along the width of the GRC substrate 2, the spacing between adjacent tiles 1 in the same layer is 200-600 mm; the thickness of each tile 1 is 15-35 mm, and the thickness embedded in the GRC substrate 2 is 6-15 mm; the thickness of the GRC substrate 2 is 12-30 mm.

[0040] Furthermore, the frame assembly includes a vertical frame 4 and a transverse frame 3, wherein a plurality of vertical frames 4 and transverse frames 3 are provided; the vertical frames 4 are arranged in parallel and spaced apart along the length direction of the GRC substrate 2, and the transverse frames 3 are arranged in parallel and spaced apart along the width direction of the GRC substrate 2 and are arranged between adjacent vertical frames 4, and the vertical frames 4 are perpendicular to the transverse frames 3, wherein a transverse frame 3 is provided at each end of the vertical frame 4 along its length direction.

[0041] Furthermore, the GRC substrate 2 is connected to the vertical frame 4 via a fixing member; the fixing member includes an anchor rod 6 and an adhesive pad 5; the adhesive pad 5 is arranged on the side of the GRC substrate 2 away from the ceramic tile 1, one end of the adhesive pad 5 is connected to the GRC substrate 2, and the other end is connected to the vertical frame 4; the anchor rod 6 is arranged on both sides of the vertical frame 4 along its width direction and penetrates the adhesive pad 5 into the GRC substrate 2.

[0042] Furthermore, the anchor rod 6 is an “L”-shaped anchor rod, including a horizontal rod and a vertical rod; the horizontal rod is embedded in the GRC substrate 2, and the vertical rod extends out of the adhesive plate 5 and is connected to the side of the vertical frame 4.

[0043] Furthermore, the adapter 7 is L-shaped, including a horizontal plate connected to the vertical frame 4 and a vertical plate connected to the external main structure 10; the vertical plate and the external main structure 10 are connected by high-strength bolts.

[0044] Furthermore, a first U-shaped connector 8 is provided on the top of the transverse frame 3 at the top of each curtain wall unit for connecting to the transverse frame 3 at the bottom of another curtain wall unit; second U-shaped connectors 9 are provided on both sides of the transverse frame 3 at the bottom of each curtain wall unit for connecting to the transverse frame 3 at the top of another curtain wall unit; the first U-shaped connector 8 is engaged with the second U-shaped connectors 9 provided on both sides of the transverse frame 3.

[0045] Furthermore, the first U-shaped connector 8 includes an embedded section and a connecting section, the connecting section is connected to the upper surface of the transverse frame 3, the embedded section is arranged at the two ends of the connecting section and extends in a direction away from the transverse frame; the embedded section is allowed to extend into the groove of the second U-shaped connector 9 and be engaged and connected with the second U-shaped connector 9; preferably, the length of the embedded section is greater than the depth of the groove of the second U-shaped connector 9.

[0046] When in use, the first U-shaped connector 8 and the second U-shaped connector 9 are used to connect adjacent curtain wall units, and then the curtain wall units are connected to the external main structure 10 using the adapter 7 .

[0047] The above description of the embodiments is intended to facilitate understanding and use of the utility model by those skilled in the art. Those skilled in the art will readily be able to make various modifications to these embodiments and apply the general principles described herein to other embodiments without requiring inventive effort. Therefore, the utility model is not limited to the above-described embodiments. Improvements and modifications made by those skilled in the art based on the interpretation of this utility model and without departing from the scope of this utility model should be within the scope of protection of this utility model.

Claims

1. A curtain wall system integrating ceramic bricks and GRC substrate, characterized in that: It is formed by splicing a number of curtain wall units, each curtain wall unit includes ceramic bricks (1), GRC substrates (2), frame components and adapters (7); The ceramic bricks (1) are embedded in the GRC substrate (2) and connected as a whole; the frame assembly is arranged on a side of the GRC substrate (2) away from the ceramic bricks (1); an adapter (7) is provided on the frame assembly and is connected to an external main structure (10) via the adapter (7).

2. The integrated curtain wall system of ceramic bricks and GRC substrate according to claim 1, characterized in that: The ceramic bricks (1) are provided in a plurality of pieces, and are provided in a plurality of layers along the length direction of the GRC substrate (2), and each layer is formed by sequentially splicing a plurality of ceramic bricks (1).

3. The integrated curtain wall system of ceramic bricks and GRC substrate according to claim 2, characterized in that: Each ceramic brick (1) of the upper layer at least covers the joint of the adjacent ceramic bricks (1) of the lower layer.

4. The integrated curtain wall system of ceramic bricks and GRC substrate according to claim 1, characterized in that: The frame assembly comprises a transverse frame (3) and a vertical frame (4), wherein a plurality of the vertical frames (4) and the transverse frames (3) are provided; the vertical frames (4) are arranged in parallel and spaced apart along the length direction of the GRC substrate (2), and the transverse frames (3) are arranged in parallel and spaced apart along the width direction of the GRC substrate (2), and the vertical frames (4) are perpendicular to the transverse frames (3).

5. The integrated curtain wall system of ceramic bricks and GRC substrate according to claim 4 is characterized in that: The GRC base plate (2) is connected to the vertical frame (4) via fixing parts.

6. The integrated curtain wall system of ceramic bricks and GRC substrate according to claim 5, characterized in that: The fixing member comprises an anchor rod (6) and an adhesive disc (5); the adhesive disc (5) is arranged on a side of the GRC substrate (2) away from the ceramic tile (1); one end of the adhesive disc (5) is connected to the GRC substrate (2), and the other end is connected to the vertical frame (4); the anchor rod (6) is arranged on both sides of the vertical frame (4) along its width direction, and penetrates the adhesive disc (5) and penetrates into the GRC substrate (2).

7. The integrated curtain wall system of ceramic bricks and GRC substrate according to claim 6, characterized in that: The anchor rod (6) is an "L"-shaped anchor rod, comprising a horizontal rod and a vertical rod; the horizontal rod is embedded in the GRC base plate (2), and the vertical rod extends out of the adhesive plate (5) and is connected to the side of the vertical frame (4).

8. The integrated curtain wall system of ceramic bricks and GRC substrate according to claim 4, characterized in that: The adapter (7) is L-shaped and comprises a horizontal plate connected to the vertical frame (4) and a vertical plate connected to the external main structure (10); the vertical plate and the external main structure (10) are connected by high-strength bolts.

9. The integrated curtain wall system of ceramic bricks and GRC substrate according to claim 4, characterized in that: The top of the transverse frame (3) at the top of each curtain wall unit is provided with a first U-shaped connecting piece (8) for connecting with the transverse frame (3) at the bottom of another curtain wall unit; Second U-shaped connecting pieces (9) for connecting to the transverse frame (3) at the top of another curtain wall unit are provided on both sides of the transverse frame (3) at the bottom of each curtain wall unit; The first U-shaped connecting piece (8) is engaged and connected with the second U-shaped connecting pieces (9) arranged on both sides of the transverse frame (3).

10. The integrated curtain wall system of ceramic bricks and GRC substrate according to claim 9, characterized in that: The first U-shaped connecting member (8) comprises an embedding section and a connecting section, wherein the connecting section is connected to the upper surface of the transverse frame (3), and the embedding section is arranged at two ends of the connecting section and extends in a direction away from the transverse frame; The embedded section is allowed to extend into the groove of the second U-shaped connecting piece (9) and be engaged and connected with the second U-shaped connecting piece (9).

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