LED projection lamp

CN223375728UActive Publication Date: 2025-09-23HUZHOU RUIJU LIGHTING TECH CO LTD
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Patent Information

Application Number
CN202422153080.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-09-23
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

In the existing floodlight structure, the heat generated by the lamp beads and electronic components is difficult to dissipate effectively, resulting in severe internal heating and a complex and unsightly external shape, posing a safety hazard.

Method used

The housing adopts an integrated design. The heat dissipation ribs fix the lamp beads and components. Heat is conducted to the bottom surface through the heat dissipation ribs. The bottom plate and LED substrate are integrated into one body. Combined with countersunk bolts and fixing mechanisms, it achieves efficient heat dissipation and beautiful appearance.

Benefits of technology

The high-efficiency heat dissipation of lamp beads and components is achieved, the floodlight has a smooth and beautiful appearance, is easy to install, and has good sealing to prevent rainwater from entering.

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Abstract

An LED projection lamp belongs to the technical field of projection lamp structures and comprises a housing base body, a first opening is formed in the housing base body, the position, located on the front face, of the first opening is a placement opening of an LED light-emitting lamp, the housing base body is integrally provided with a second opening, and the second opening is located in one side face adjacent to the first opening and serves as the bottom face of the projection lamp. The bottom surface of the bottom plate is provided with a closed second opening, and an LED substrate located in the housing base body is integrally formed on the bottom plate; an LED luminescent lamp positioned at the first opening is fixed on the front surface of the LED substrate; a radiating rib group integrated with the LED substrate is arranged on the back surface of the LED substrate, and a component group is fixed behind the radiating rib group; the bottom plate is provided with a plurality of conductive wire groups which are connected with the internal component groups. According to the structure, the lamp beads and the electronic components can be fixed to the heat dissipation plate, heat is guided to the bottom face through the heat dissipation plate, and the effect that the whole shell can be made into a light projection lamp with a smooth face is achieved.
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Description

Technical Field

[0001] The present application belongs to the technical field of floodlight structures, and in particular relates to an LED floodlight with an integrated housing. Background Art

[0002] A floodlight, also known as a spotlight, is a lamp that provides a higher illuminance on a designated illuminated surface than the surrounding environment. Typically, it can be aimed in any direction and is designed to be unaffected by climatic conditions. It is primarily used in large-scale work areas and mines, building outlines, stadiums, overpasses, monuments, parks, and flower beds. Therefore, nearly all large-area outdoor lighting fixtures can be considered floodlights.

[0003] To this end, in a high-power LED floodlight with publication number CN215522982U, a high-power floodlight with high waterproofness and good sealing is provided; the specific structure includes a metal shell, a layout plate is connected to the metal shell, a number of lamp beads are arranged on the layout plate, and light-blocking grids are fixedly provided on the layout plate around the lamp beads. The light-blocking grids are connected to a transparent panel, and the transparent panel is fixedly connected to the metal shell. A number of heat dissipation plates are evenly distributed and fixed on the metal shell, and a waterproof mechanism for connecting wires is provided on the metal shell.

[0004] In the floodlight structure described in the reference document, the layout plate is directly fixed to the housing with screws, merely transferring the heat generated by the lamp beads to the heat sink. In actual operation, heat is generated not only by the lamp beads but also by the components that operate them, and even the entire housing itself. This heat needs to be directed away from the housing, which renders the existing structure unsatisfactory. In the floodlight structure described in the reference document, the heat sink is located outside the metal housing, resulting in a complex, unsightly back shape and a potential safety hazard. Utility Model Content

[0005] The purpose of the utility model is to solve the existing problems and provide a floodlight that can fix lamp beads and electronic components on a heat sink and guide heat to the bottom surface through the heat sink, so that the entire shell can be made into a smooth surface.

[0006] In order to achieve the above technical objectives, the following technical solution is provided: an LED floodlight, comprising a cover base, the cover base having a first opening, the first opening being a placement opening for the LED light on the front side, the cover base being integrally formed with a second opening, the second opening being located on one of the side surfaces adjacent to the first opening, and serving as the bottom surface of the floodlight; a bottom plate having a closed second opening on the bottom surface, the bottom plate being integrally formed with an LED substrate located in the cover base; an LED light located at the first opening being fixed on the front side of the LED substrate; a heat dissipation rib group being integral with the LED substrate on its back side, a component group being fixed behind the heat dissipation rib group; and a plurality of conductive wire groups being provided on the bottom plate for connection with the internal component group.

[0007] In an practicable manner, a fixing mechanism is provided between the second opening and the bottom plate.

[0008] The fixing mechanism includes a fixing base, which is located at the four vertices of the second opening, two of which are connected to the front side as first base blocks, and the remaining two are connected to the back side as base strips penetrating the cover base;

[0009] Bolt holes, wherein the first base block is provided with bolt holes perpendicular to the bottom surface, and the base bar is also provided with bolt holes perpendicular to the bottom surface;

[0010] The bolt rod is set in the bolt hole and is a countersunk bolt.

[0011] In an practicable manner, an auxiliary component for limiting and protecting the LED light is provided in the first opening.

[0012] The auxiliary component includes base blocks located at the four vertices of the first opening, wherein the two base blocks located at the bottom are first base blocks; and the remaining two base blocks located at the top are second base blocks;

[0013] a limiting rod, provided on the first base block and the second base block and pointing to the first opening;

[0014] The decorative plate is sleeved on the limiting rod, and the center thereof is engaged with each LED light bead;

[0015] The glass baffle is glued to the inner side of the first opening and contacts the free end of the limiting rod.

[0016] In an practicable manner, the cover base is provided with connecting legs of a fixing bracket on a pair of side surfaces on both sides of the first opening, and the fixing bracket can pass through the front of the second opening when the connecting legs are rotated to a suitable angle.

[0017] In an practicable manner, the connecting foot is provided with a dial for displaying the rotation angle, and the dial and the connecting foot are matched and fixed to the cover base by countersunk rivets.

[0018] In an practicable manner, a light shield is provided between the cover base and the connecting pin and is sleeved outside the cover base. The light shield has an extension at the first opening. The light shield slides along the first opening when being installed or removed.

[0019] In an practicable manner, the heat dissipation rib group is vertically arranged and includes first heat dissipation ribs located on both sides, and the first heat dissipation ribs are provided with a fixing hole group; the fixing hole group includes at least three first fixing holes, and the first fixing holes are arranged in a row;

[0020] At least two first fixing holes in the fixing hole group are used to fix the circuit board in the component group, and the circuit board has a power module fixed on it; and at least one first fixing hole is used to fix the control board in the component group.

[0021] In an operative manner, the heat dissipation rib group further includes a middle heat dissipation rib located between the first heat dissipation ribs, wherein the middle heat dissipation rib has a plurality of limiting holes for fixing the LED light-emitting panel, and the limiting holes are embedded in the heat dissipation rib group from the front side of the LED substrate.

[0022] In an practicable manner, the bottom plate is further provided with a wire base for connecting, fixing and leading out the conductive wire group, and a through hole for waterproofing and ventilation.

[0023] In an practicable manner, there are three wire bases extending into the heat dissipation rib group; there is one through hole; and the wire bases and the through hole are linearly arranged in the middle of the bottom plate.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] The heat dissipation rib group is fixed with light-emitting lamp beads and electronic components. When the floodlight is working, the heat of the lamp beads and the heat of the components will be transferred to the heat dissipation rib group, and then transferred from the base plate to the outside of the floodlight, which makes the heat dissipation inside the floodlight more efficient.

[0026] The cover base is designed as an integrated body, one of the openings is a light-emitting opening as the front, and the other opening is an inlet and outlet of the components as the bottom, so that the easily observable surfaces of the floodlight are all smooth, which is more conducive to achieving aesthetics with the design shape, and is different from the problem of only having a heat dissipation strip in the existing technology.

[0027] The baseplate, LED substrate, and heat dissipation ribs are integrally formed, reducing the number of parts required for the floodlight. Installation is simple: simply slide the housing onto the baseplate. No visible bolts are visible on the top, back, or sides. Countersunk rivets are used to secure the few bolts, ensuring a tight fit with the housing.

[0028] In summary, the present application can not only solve the heat dissipation problem, but also ensure that the surface of the outside of the floodlight is smooth, and the entire floodlight is more sealed. Even if rainwater stays on the floodlight, it will not enter the inside of the cover base through the gap on the bottom surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] 1 housing base, 2 first opening, 3 second opening, 4 bottom plate, 5 LED substrate, 6 heat dissipation rib group, 7

[0030] Fixed base, 8 auxiliary parts, 9 fixed bracket, 10 connecting foot, 11 dial, 12 countersunk rivet, 13 light shield, 41 wire base, 42 through hole, 61 fixed hole group, 62 limit hole, 81 decorative plate, 82 glass baffle,

[0031] Figure 1 This is a schematic diagram of the overall external structure of Example 1;

[0032] Figure 2 for Figure 1 Top view of the internal and external structures;

[0033] Figure 3 for Figure 2 Cross-sectional view at AA in the middle;

[0034] Figure 4 This is a schematic diagram of the structure of the bottom plate, substrate and heat dissipation rib group in the light-emitting system;

[0035] Figure 5 This is a front view of the structure of the bottom plate, substrate and heat dissipation rib group in the light-emitting system;

[0036] Figure 6 It is a schematic diagram of the structure in the light-emitting system;

[0037] Figure 7 It is a schematic diagram of the structure in the light-emitting system;

[0038] Figure 8 This is a schematic structural diagram of the cover base of Example 1;

[0039] Figure 9 This is a schematic structural diagram of the cover base of Example 2; DETAILED DESCRIPTION

[0040] like Figures 1 to 8 The first embodiment shown is an LED floodlight, comprising a cover base 1, which is integrally formed; having a first opening 2, which is located on the front and is a placement opening for the LED light; and having a second opening 3, which is located on one of the side surfaces adjacent to the first opening 2 and serves as the bottom surface of the floodlight.

[0041] In this embodiment, the housing base 1 includes an integrated lighting system, comprising a bottom plate 4 disposed on the bottom surface for enclosing the second opening 3, an LED substrate 5 integrally formed with and perpendicular to the bottom plate 4, and a heat dissipation rib assembly 6 integrally formed with the bottom plate 4 and located on the back of the LED substrate 5. An LED light located at the first opening 2 is secured to the front of the LED substrate 5, and a component assembly is secured behind the heat dissipation rib assembly 6. The component assembly is connected to a wire assembly disposed on the bottom plate 4.

[0042] In this embodiment, the housing base 1 and the lighting system are fixed together through the bottom surface. Specifically, a fixing mechanism is provided between the second opening 3 and the bottom plate 4. This fixing mechanism includes fixing bases 7 located at the four vertices of the second opening 3. Two of these bases are connected to the front surface as first base blocks, and the remaining two are connected to the back surface as base bars that extend through the housing base 1. The fixing bases 7 also include bolt holes, perpendicular to the bottom surface, provided in the first base block and in the base bar. Furthermore, the fixing bases 7 include countersunk bolts, which are positioned in the bolt holes.

[0043] The housing base 1 can also engage the LED substrate 5 within the lighting system. Specifically, a linear slot is provided within the housing base 1 to retain the LED substrate 5. The slot is directed from the housing base 1 toward the second opening 3. The track formed by the slot is perpendicular to the second opening 3 and parallel to the first opening 2, located in the middle of the housing base 1.

[0044] In this embodiment, an auxiliary component 8 for limiting and protecting the LED light is provided in the first opening 2. The auxiliary component 8 includes base blocks located at the four vertices of the first opening 2, of which two base blocks located at the bottom are first base blocks, and the remaining two base blocks located at the top are second base blocks. It also includes a limiting rod, which is provided on the first and second base blocks and points toward the first opening 2. It also includes a decorative plate 81, which is sleeved on the limiting rod, the center of which engages with each LED light bead. A stopper is also provided on the limiting rod to prevent the decorative plate 81 from retreating. It also includes a glass baffle 82, which is glued to the inside of the first opening 2 and contacts the free end of the limiting rod. The glass baffle 82 is held against the limiting rod so that the glass baffle 82 is located on the surface of the housing base 1.

[0045] In this embodiment, the housing base 1 is provided with connecting legs 10 for fixing the bracket 9 on a pair of side surfaces on either side of the first opening 2. The fixing bracket 9 can pass through the front of the second opening 3 when the connecting legs 10 are rotated to an appropriate angle. The connecting legs 10 are provided with a dial 11 indicating the rotation angle. The dial 11 and the connecting legs 10 are mated and fixed to the housing base 1 via countersunk rivets 12.

[0046] In this embodiment, the specific structure of the heat dissipation rib group 6 in the light-emitting system is that it is vertically arranged and includes first heat dissipation ribs located on both sides, and a fixing hole group 61 is provided on the first heat dissipation rib; the fixing hole group 61 includes three first fixing holes, and the first fixing holes are arranged in a row; among them, the two first fixing holes in the fixing hole group 61 are used to fix the circuit board in the component group, and the power module is fixed on the circuit board; one first fixing hole is used to fix the control board in the component group.

[0047] It also includes a middle heat dissipation rib located between the first heat dissipation ribs, and has a plurality of limiting holes 62 for fixing the LED light-emitting board in the middle heat dissipation rib. The limiting holes 62 are embedded in the heat dissipation rib group 6 from the front side of the LED substrate 5.

[0048] In this embodiment, the base plate 4 is also provided with a wire base 41 for connecting, securing, and routing the conductive wires, as well as a through hole 42 for waterproofing and ventilation. There are three wire bases 41 extending into the heat dissipation rib group 6; there is one through hole 42; the wire bases 41 and through hole 42 are linearly arranged in the middle of the base plate 4.

[0049] like Figure 9 In the second embodiment shown, a light shield 13 is disposed on the exterior of the housing base 1. The light shield 13 is positioned between the housing base 1 and the connecting leg 10. The light shield 13 has an extension at the first opening 2; the light shield 13 slides along the first opening 2 during installation or removal. The outer edges of the light shield 53 decrease in length from top to bottom on the left and right sides of the housing base 1. The light shield 53 covers both sides of the housing base 1, and the buckle portion of the light shield 53 is located on the bottom surface.

[0050] The lighting system in the housing base 1 in this embodiment has the same structure as that in the first embodiment.

[0051] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

[0052] In the description of this specification, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the technical solutions of this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent application.

[0053] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. In the description of this patent application, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0054] In this specification, unless otherwise specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this specification based on specific circumstances.

[0055] In this specification, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it can mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it can mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it can mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0056] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.

[0057] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. An LED floodlight, comprising a housing base (1), the housing base (1) having a first opening (2), the first opening (2) being located on the front side and serving as an opening for placing the LED light. It is characterized in that The housing base (1) is integrally formed and has a second opening (3), the second opening (3) being located on one of the side surfaces adjacent to the first opening (2) and serving as the bottom surface of the floodlight; A bottom plate (4) having the second closed opening (3) on the bottom surface, an LED substrate (5) located within the housing base (1) being integrally formed on the bottom plate (4); The front of the LED substrate (5) is fixed with the LED light located at the first opening (2); the back thereof is provided with a heat dissipation rib group (6) integrated with the LED substrate (5), and a component group is fixed behind the heat dissipation rib group (6); and the bottom plate (4) is provided with a plurality of conductive wire groups connected to the component group inside.

2. The LED floodlight according to claim 1, characterized in that: A fixing mechanism is provided between the second opening (3) and the bottom plate (4). The fixing mechanism comprises a fixing base (7), the fixing base (7) being located at four vertices of the second opening (3), two of which are connected to the front side as first base blocks, and the remaining two are connected to the back side as base strips penetrating the housing base (1); Bolt holes, wherein the first base block is provided with bolt holes perpendicular to the bottom surface, and the base bar is also provided with bolt holes perpendicular to the bottom surface; The bolt rod is arranged in the bolt hole and is a countersunk bolt.

3. The LED floodlight according to claim 2, characterized in that: An auxiliary component (8) for limiting and protecting the LED light is provided in the first opening (2). The auxiliary member (8) includes base blocks located at the four vertices of the first opening (2), wherein two base blocks located at the bottom are the first base blocks; and the remaining two base blocks located above are the second base blocks; A limiting rod is provided on the first base block and the second base block and points to the first opening (2); a decorative plate (81) is sleeved on the limiting rod, with the middle portion thereof engaging with each LED light bead; A glass baffle (82) is glued to the inner side of the first opening (2) and contacts the free end of the limiting rod.

4. The LED floodlight according to claim 1 or 3, characterized in that: The housing base (1) is provided with connecting feet (10) of a fixing bracket (9) on a pair of side surfaces on both sides of the first opening (2); the fixing bracket (9) can pass through the front of the second opening (3) when the connecting feet (10) are rotated to a suitable angle.

5. The LED floodlight according to claim 4, characterized in that: The connecting foot (10) is provided with a dial (11) for displaying a rotation angle, and the dial (11) and the connecting foot (10) are matched and fixed to the housing base (1) via countersunk rivets (12).

6. The LED floodlight according to claim 5, characterized in that: A light shield (13) is provided between the housing base (1) and the connecting foot (10), and is sleeved outside the housing base (1). The light shield (13) has an extension at the first opening (2); wherein the light shield (13) slides along the direction of the first opening (2) when being installed or removed.

7. The LED floodlight according to claim 1, characterized in that: The heat dissipation rib group (6) is vertically arranged and includes first heat dissipation ribs located on both sides, and a fixing hole group (61) is provided on the first heat dissipation rib; the fixing hole group (61) includes at least three first fixing holes, and the first fixing holes are arranged in a row; At least two of the first fixing holes in the fixing hole group (61) are used to fix a circuit board in the component group, and a power module is fixed on the circuit board; and at least one of the first fixing holes is used to fix a control board in the component group.

8. The LED floodlight according to claim 7, characterized in that: The heat dissipation rib group (6) further includes a middle heat dissipation rib located between the first heat dissipation ribs, wherein the middle heat dissipation rib has a plurality of limiting holes (62) for fixing the LED light-emitting board, and the limiting holes (62) are embedded in the heat dissipation rib group (6) from the front side of the LED substrate (5).

9. The LED floodlight according to claim 1, 6 or 8, characterized in that: The bottom plate (4) is also provided with a wire base (41) for connecting, fixing and leading out the conductive wire group, and a through hole (42) for waterproofing and ventilation.

10. The LED floodlight according to claim 9, characterized in that: There are three wire bases (41) extending into the heat dissipation rib group (6); there is one through hole (42); the wire bases (41) and the through hole (42) are linearly arranged in the middle of the bottom plate (4).

Citation Information

Patent Citations

  • High-power LED projection lamp

    CN215522982U