Anti-crossing new energy wire harness
By introducing fixed components and wire management plate structures into new energy wiring harnesses, the problems of wire harness cross-knotting and loose connectors are solved, the wires are fixed and straightened, and the safety and service life of the wiring harness are improved.
Patent Information
- Application Number
- CN202422164332.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-09-04
AI Technical Summary
Existing new energy wiring harnesses are prone to cross-tangling, posing safety hazards and lacking fixing devices, resulting in loose connectors.
A symmetrically arranged connector and fixing assembly is designed, which includes a fixing plate, a snap-fit block, a wire management plate, a pulley and a positioning assembly. The wires are fixed and straightened through structures such as snap-fit, threaded connection and positioning groove.
It effectively prevents wires from crossing, increases the service life of wires and connectors, reduces the stress on connectors, and improves the safety and reliability of wiring harnesses.
Smart Images

Figure CN223378587U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new energy wire harnesses, in particular to an anti-crossing new energy wire harness. Background Art
[0002] New energy wiring harness is an important component that connects the key components of new energy equipment. In the field of new energy vehicles, it closely connects core components such as batteries, motors, and electronic control systems to ensure stable transmission of electricity and accurate transmission of signals. In photovoltaic power generation systems, new energy wiring harnesses are responsible for connecting solar panels, inverters and other equipment to achieve efficient conversion and transmission of light energy to electrical energy. With the rapid development of the new energy industry, the technology of new energy wiring harnesses is also constantly improving. In the future, it will be more intelligent, efficient and reliable, providing solid guarantees for the widespread application of new energy equipment.
[0003] Existing new energy wiring harnesses are widely used, but they are usually composed of multiple groups of wires, which are easy to cross and knot during use, posing a safety hazard. In addition, the existing new energy wiring harnesses are not equipped with fixing devices and are only fixed by the connectors at both ends of the wires. After a long period of use, the connectors are prone to loosening. Therefore, an anti-crossing new energy wiring harness is proposed to address the above problems. Utility Model Content
[0004] The purpose of the present utility model is to provide an anti-crossing new energy wiring harness to solve the problems raised in the above background technology that the existing wiring harnesses are easily cross-knotted during use, posing safety hazards and the existing new energy wiring harnesses have no fixing devices.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A cross-proof new energy wiring harness includes symmetrically arranged connectors, with multiple wires fixedly connected between two of the connectors, symmetrically provided with fixing components on the outside of the wires, and symmetrically provided with a wire management plate located on the outside of the wires on one side of the fixing component, a wire management groove is provided on the side of the wire management plate close to the wires, a pulley is slidably connected to the inside of the wire management groove, one end of the wire management plate located above is rotatably connected to a connecting plate, a circular hole penetrating the connecting plate is provided inside the connecting plate, a threaded groove is provided at one end of the wire management plate located below, a screw spirally connected to the threaded groove is provided on the inside of the circular hole, and a positioning component is provided on the outside of the wire management plate.
[0007] Preferably, the fixing assembly includes a fixing plate arranged on the outside of the wire, a through groove penetrating the fixing plate is opened inside the fixing plate, a locking block is fixedly connected to the bottom end of the fixing plate, a mounting plate is provided below the locking block, a locking groove is opened inside the mounting plate, and a rubber plate is fixedly connected to the bottom end of the mounting plate.
[0008] Preferably, the inner diameter of the through slot is larger than the outer diameter of the wire, the inner side of the through slot is tightly fitted with the outer side of the wire, and the connection between the snap block and the snap slot is a snap connection.
[0009] Preferably, the positioning assembly includes positioning plates symmetrically arranged on the left and right sides of the wire management plate and rotatably connected to the wire management plate. A positioning groove is provided on the side of the positioning plate close to the wire, a rubber ring is fixedly connected to the inner side of the positioning groove, a card block is fixedly connected to the top of the positioning plate located at the bottom, and a card slot is provided at the bottom end of the positioning plate located at the top.
[0010] Preferably, there are multiple pulleys, and the pulleys are evenly distributed inside the wire management groove. The inner side of the rubber ring fits tightly with the outer side of the wire, and the connection between the card block and the card groove is a snap-fit connection.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] 1. In the present invention, by providing a fixing assembly, a fixing plate, a through groove, a snap block, a mounting plate, a snap groove and a rubber plate, when using the wiring harness, the snap block is inserted into the inner side of the snap groove and the rubber plate is adhered to the desired position, thereby fixing the wire inside the through groove, reducing the stress on the connector and extending the service life of the wire and connector;
[0013] 2. In the utility model, by providing a wire management plate, a wire management groove, a pulley, a connecting plate, a round hole, a threaded groove, a screw, a positioning assembly, a positioning plate, a positioning groove, a rubber ring, a clamping block and a clamping groove, when the wires cross, the wire management plate is installed on the outside of the wires and fixed with bolts, and the wire management plate is moved. At this time, the pulley rotates, and the wire management plate and the wire management groove can straighten out the bent and crossed wires. Multiple wire management plates can be installed according to needs to achieve the purpose of preventing wire crossing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the fixed component of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the cable management board connection assembly of the utility model;
[0017] Figure 4 This is a schematic diagram of the opening structure of the positioning component of the utility model;
[0018] Figure 5 This is a schematic diagram of the disassembled structure of the positioning plate of the utility model.
[0019] In the figure: 1. Connector; 2. Wire; 3. Fixing assembly; 31. Fixing plate; 32. Through slot; 33. Clamping block; 34. Mounting plate; 35. Clamping slot; 36. Rubber plate; 4. Wire management plate; 5. Wire management slot; 6. Pulley; 7. Connecting plate; 8. Round hole; 9. Threaded slot; 10. Screw; 11. Positioning assembly; 111. Positioning plate; 112. Positioning slot; 113. Rubber ring; 114. Clamping block; 115. Clamping slot. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] In the description of the present invention, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.
[0022] In addition, it should be noted that the use of words such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood as limiting the scope of protection of this utility model.
[0023] See also Figure 1-5 , the utility model provides a technical solution:
[0024] A cross-proof new energy wiring harness includes symmetrically arranged connectors 1, multiple wires 2 are fixedly connected between the two connectors 1, fixed components 3 are symmetrically provided on the outside of the wires 2, and a wire management plate 4 located on the outside of the wires 2 is symmetrically provided on one side of the fixed component 3. A wire management groove 5 is provided on the side of the wire management plate 4 close to the wire 2, and a pulley 6 is slidably connected to the inside of the wire management groove 5. One end of the upper wire management plate 4 is rotatably connected to a connecting plate 7, and a circular hole 8 penetrating the connecting plate 7 is provided inside the connecting plate 7. A threaded groove 9 is provided at one end of the lower wire management plate 4, and a screw 10 spirally connected to the threaded groove 9 is provided on the inside of the circular hole 8. A positioning component 11 is provided on the outside of the wire management plate 4.
[0025] The fixing assembly 3 includes a fixing plate 31 arranged on the outside of the wire 2, a through slot 32 penetrating the fixing plate 31 is provided inside the fixing plate 31, a locking block 33 is fixedly connected to the bottom end of the fixing plate 31, a mounting plate 34 is provided below the locking block 33, a locking slot 35 is provided inside the mounting plate 34, and a rubber plate 36 is fixedly connected to the bottom end of the mounting plate 34. The fixing assembly 3 can fix the wire 2 inside the through slot 32, reduce the force on the connector 1, and improve the service life of the wire 2 and the connector 1. The inner diameter of the through slot 32 is larger than the outer diameter of the wire 2, and the inner side of the through slot 32 fits tightly with the outer side of the wire 2. The connection between the locking block 33 and the locking slot 35 is a locking connection. The block 114 is inserted into the inner side of the slot 115 to drive the inner side of the rubber ring 113 to the outer side of the wire 2 The sides fit tightly together, the positioning component 11 includes positioning plates 111 symmetrically arranged on the left and right sides of the wire management plate 4 and rotatably connected to the wire management plate 4, a positioning groove 112 is provided on the side of the positioning plate 111 close to the wire 2, and a rubber ring 113 is fixedly connected to the inner side of the positioning groove 112, and a clamping block 114 is fixedly connected to the top of the positioning plate 111 located at the bottom, and a clamping groove 115 is provided at the bottom end of the positioning plate 111 located at the top. The positioning component 11 can position the wire management plate 4 to prevent the wire management plate 4 from sliding on the outside of the wire 2 during the use of the wiring harness. There are multiple pulleys 6, and the pulleys 6 are evenly distributed on the inside of the wire management groove 5. The inner side of the rubber ring 113 fits tightly with the outside of the wire 2, and the connection method of the clamping block 114 and the clamping groove 115 is a clamping connection.
[0026] Workflow: When the wiring harness is needed, first install the wiring board 4, place the wires 2 on the inner sides of the wiring grooves 5 on the wiring board 4, rotate the wiring board 4 so that the upper and lower wiring boards 4 fit tightly together, then rotate the connecting plate 7 so that the round hole 8 is horizontally aligned with the thread groove 9, insert the screw 10 into the inner side of the round hole 8 and screw it into the inner side of the thread groove 9 to complete the fixation of the wiring board 4, move the wiring board 4, and the pulley 6 rotates at this time. The wiring board 4 and the wiring groove 5 can straighten out the bent and crossed wires 2. When the wiring board 4 is moved to the appropriate position, use the positioning component 11 to position the wiring board 4, rotate the positioning plate 111 and press the upper and lower positioning plates 111 to insert the card block 114 into the card slot 115 inner side, at this time the inner side of the rubber ring 113 in the positioning groove 112 can be tightly fitted with the outer side of the wire 2, thereby completing the positioning of the wire management plate 4, and preventing the wire management plate 4 from sliding on the outside of the wire 2 during the use of the wiring harness. Multiple wire management plates 4 can be installed as needed to achieve the purpose of preventing the wires 2 from crossing. Next, the connectors 1 at both ends of the wire 2 are inserted into the device and the fixing assembly 3 is used to fix the wire 2. The locking block 33 at the bottom end of the fixing plate 31 is inserted into the inner side of the locking groove 35 inside the mounting plate 34, and then the rubber plate 36 is adhered to the desired position to fix the wire 2 inside the through groove 32, reduce the force on the connector 1, and improve the service life of the wire 2 and the connector 1.
[0027] Any matters not described in detail in this specification are prior art known to those skilled in the art. Standard parts used in this utility model are commercially available, and special-shaped parts can be customized according to the description in the specification and the accompanying drawings. The specific connection methods of each part are all conventional means such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment are all conventional models in the prior art, and the circuit connections use conventional connection methods in the prior art, which will not be described in detail here.
[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An anti-crossing new energy wiring harness, comprising symmetrically arranged connectors (1), characterized in that: A plurality of wires (2) are fixedly connected between the two connectors (1), and a fixing assembly (3) is symmetrically provided on the outside of the wire (2), and a wire management plate (4) is symmetrically provided on one side of the fixing assembly (3) and is located on the outside of the wire (2), and a wire management groove (5) is provided on the side of the wire management plate (4) close to the wire (2), and a pulley (6) is slidably connected to the inside of the wire management groove (5), and one end of the wire management plate (4) located above is rotatably connected to a connecting plate (7), and a circular hole (8) penetrating the connecting plate (7) is provided inside the connecting plate (7), and a threaded groove (9) is provided on one end of the wire management plate (4) located below, and a screw (10) spirally connected to the threaded groove (9) is provided inside the circular hole (8), and a positioning assembly (11) is provided on the outside of the wire management plate (4).
2. The anti-crossing new energy wiring harness according to claim 1, characterized in that: The fixing assembly (3) comprises a fixing plate (31) arranged outside the wire (2), a through slot (32) penetrating the fixing plate (31) is provided inside the fixing plate (31), a locking block (33) is fixedly connected to the bottom end of the fixing plate (31), a mounting plate (34) is provided below the locking block (33), a locking slot (35) is provided inside the mounting plate (34), and a rubber plate (36) is fixedly connected to the bottom end of the mounting plate (34).
3. The anti-crossing new energy wiring harness according to claim 2, characterized in that: The inner diameter of the through slot (32) is larger than the outer diameter of the wire (2), the inner side of the through slot (32) is tightly fitted to the outer side of the wire (2), and the connection mode between the snap-fit block (33) and the snap-fit slot (35) is snap-fit connection.
4. The anti-crossing new energy wiring harness according to claim 1, characterized in that: The positioning assembly (11) comprises positioning plates (111) symmetrically arranged on the left and right sides of the wire management plate (4) and rotatably connected to the wire management plate (4), a positioning groove (112) is provided on a side of the positioning plate (111) close to the wire (2), a rubber ring (113) is fixedly connected to the inner side of the positioning groove (112), a clamping block (114) is fixedly connected to the top end of the positioning plate (111) located at the bottom, and a clamping groove (115) is provided at the bottom end of the positioning plate (111) located at the top.
5. The anti-crossing new energy wiring harness according to claim 4, characterized in that: There are multiple pulleys (6), and the pulleys (6) are evenly distributed inside the wire management groove (5). The inner side of the rubber ring (113) is tightly fitted with the outer side of the wire (2). The connection between the clamping block (114) and the clamping groove (115) is a snap-fit connection.