Casting device for metal casting

By designing a metal casting device suitable for assembly line production, the driving mechanism and transmission mechanism are used to achieve synchronous movement of the mold and quantitative casting of metal liquid, which solves the problem of low production efficiency of the existing device and improves production efficiency and liquid utilization.

CN223382574UActive Publication Date: 2025-09-26ANHUI RUNDUN DIFFERENTIAL CO LTD
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Patent Information

Application Number
CN202422801329.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-26
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing metal casting devices are not suitable for assembly line production, resulting in low production efficiency.

Method used

A casting device including a conveyor frame, a transmission mechanism, a mold, a storage tank, a rotating sleeve and a driving mechanism is designed. The driving mechanism drives the transmission mechanism and the rotating sleeve to rotate synchronously, so that the molds are moved one by one to the bottom of the casting pipe. The metal liquid flows into the mold under the action of gravity, preventing liquid loss and realizing assembly line casting production.

Benefits of technology

The utilization rate of molten metal and production efficiency are improved, and the assembly line casting production of metal castings is realized.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a casting device of metal casting, the device includes: transmission rack, transmission mechanism, mould, storage tank, rotating sleeve and drive mechanism, transmission mechanism is provided on the transmission rack, on the transmission rack is provided with a plurality of mould around transmission mechanism, the storage tank is provided on one side of transmission rack, the rotating sleeve is provided on the other side of transmission rack. A plurality of casting pipelines are coaxially arranged on the side, close to the conveying frame, of the rotating sleeve in a surrounding mode, the end, away from the rotating sleeve, of each casting pipeline is obliquely arranged downwards, and the molds can be moved to the positions below the ends, away from the rotating sleeve, of the casting pipelines one by one through a transmission mechanism; the driving mechanism is arranged on one side of the conveying frame and used for driving the transmission mechanism and the rotating sleeve to rotate synchronously. The device overcomes the defects that the device is not suitable for flow line production, and the production efficiency of metal castings is reduced. The casting device for the metal casting is suitable for flow line production so as to improve the production efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal castings, in particular to a casting device for metal castings. Background Art

[0002] Metal castings account for a large proportion of mechanical products such as machine tools and internal combustion engines. Among all types of castings, castings for machinery are the most diverse, the most complex in shape, and the largest in usage. Castings are also closely related to daily life. For example, frequently used door handles, door locks, radiators, water pipes, iron pots, gas stove racks, irons, etc. are all castings.

[0003] Chinese patent number CN219881292U discloses a casting device for metal castings. The device is composed of an electric linear push rod, a connecting rod, a connecting block, a guide rail and a slider. The electric linear push rod can drive the connecting rod to move up and down, and the connecting rod can lift the connecting block, thereby driving the second casting mold to move upward. The slider on one side of the second casting mold is located inside the guide rail and can move up and down along the track of the guide rail.

[0004] The applicant discovered the following technical problems when implementing the above technical solution:

[0005] This device is not suitable for assembly line production and reduces the production efficiency of metal castings.

[0006] Therefore, providing a casting device for metal castings suitable for assembly line production to improve production efficiency is a problem that the present invention urgently needs to solve. Utility Model Content

[0007] In view of the above technical problems, the purpose of the present invention is to overcome the problem that the device in the prior art is not suitable for assembly line production, which reduces the production efficiency of metal castings, thereby providing a casting device for metal castings that is suitable for assembly line production to improve production efficiency.

[0008] In order to achieve the above-mentioned purpose, the utility model provides a casting device for metal castings, which includes: a conveyor frame, a transmission mechanism, a mold, a storage tank, a rotating sleeve and a driving mechanism. The transmission mechanism is arranged on the conveyor frame, and a plurality of molds are arranged on the conveyor frame around the transmission mechanism. The storage tank is arranged on one side of the conveyor frame, and a rotating sleeve is coaxially and rotatably provided on its discharge port. A plurality of casting pipes are coaxially arranged around the rotating sleeve near the side of the conveyor frame. Each casting pipe is tilted downward at one end away from the rotating sleeve. The molds can be moved one by one to the bottom of the casting pipe away from the rotating sleeve by the transmission mechanism. The driving mechanism is arranged on one side of the conveyor frame to drive the transmission mechanism and the rotating sleeve to rotate synchronously.

[0009] Preferably, the transmission mechanism includes: a transmission gear and a transmission chain. The transmission gears are rotatably provided at the opposite ends of the conveying frame. The transmission gear is in the shape of an "I" character, and the transmission chains are engaged with each other on both sides. The opposite ends of the mold are horizontally rotatably provided on the transmission chains.

[0010] Preferably, the driving mechanism includes: a rotating roller, a driving gear and an intermittent driving assembly. The rotating roller is horizontally rotatably arranged on the conveying frame, and the roller body is coaxially provided with a driving gear that engages with the transmission chain. One end of the rotating roller is coaxially arranged on the rotating sleeve, and the intermittent driving assembly is arranged on the conveying frame and can drive the rotating roller to rotate.

[0011] Preferably, a spline shaft is coaxially arranged at one end of the rotating roller close to the rotating sleeve, and a spline groove adapted to the spline shaft is provided on the rotating sleeve.

[0012] Preferably, the intermittent drive assembly includes: a drive motor, a drive wheel and a transmission wheel. The transmission wheel is coaxially arranged at one end of the rotating roller away from the rotating sleeve. The drive motor is arranged on the conveying frame, and its output shaft is coaxially arranged with a drive wheel meshing with the transmission wheel.

[0013] Preferably, a plurality of driving grooves and limiting grooves engaged with the driving wheel are coaxially arranged at intervals on the transmission wheel, and a driving rod adapted to the driving groove and an avoidance groove for avoiding the transmission wheel are provided on the driving wheel.

[0014] Preferably, the storage tank is obliquely arranged on one side of the conveying frame, and a feeding port is opened on the top thereof.

[0015] According to the above technical solution, the beneficial effects of the present invention compared with the prior art are: the present application starts the driving mechanism to drive the transmission mechanism and the rotating sleeve to rotate synchronously, so as to drive each mold to move one by one to the bottom of the casting pipe away from the end of the rotating sleeve. At the same time, the metal liquid in the storage tank will flow into the mold under the action of gravity. At the same time, after the casting pipe is rotated to a certain angle away from the end of the rotating sleeve, the metal liquid will no longer flow down from this casting pipe, thereby preventing the metal liquid from flowing from the gap of the mold to the ground, thereby improving the utilization rate of the metal liquid; realizing the assembly line casting production of metal castings and improving production efficiency.

[0016] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation methods; and the parts not involved in the present invention are the same as the existing technology or can be implemented by using the existing technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention but do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 It is a three-dimensional casting device for metal castings provided in a preferred embodiment of the present invention. Figure 1 .

[0019] Figure 2 It is a three-dimensional casting device for metal castings provided in a preferred embodiment of the present invention. Figure 2 .

[0020] Figure 3 It is a partial three-dimensional view of a casting device for metal castings provided in a preferred embodiment of the present invention. Figure 1 .

[0021] Figure 4 It is a partial three-dimensional view of a casting device for metal castings provided in a preferred embodiment of the present invention. Figure 2 .

[0022] Figure 5 It is a partial plan view of a casting device for metal castings provided in a preferred embodiment of the present invention.

[0023] Explanation of the accompanying drawings: 1-conveying rack; 2-transmission mechanism; 201-transmission gear; 202-transmission chain; 3-mold; 4-storage tank; 401-discharge port; 402-feeding port; 5-rotating sleeve; 501-casting pipe; 502-spline groove; 6-driving mechanism; 601-rotating roller; 60101-spline shaft; 602-driving gear; 603-intermittent driving assembly; 60301-driving motor; 60302-driving wheel; 6030201-driving rod; 6030202-avoidance groove; 60303-transmission wheel; 6030301-driving groove; 6030302-limiting groove. DETAILED DESCRIPTION

[0024] The following is a detailed description of the specific embodiments of the present invention in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention and are not intended to limit the present invention.

[0025] In the description of the embodiments of the present utility model, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the utility model product is usually placed when in use. It is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, if the terms "first", "second", "third" and the like appear, they are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In addition, if the terms "horizontal", "vertical", "overhanging" and the like appear, it does not mean that the component is required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0026] In the description of the embodiments of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0027] In order to further understand the features, technical means, and specific objectives and functions achieved by the present invention, the present invention is described in further detail below in conjunction with the accompanying drawings and specific implementation methods.

[0028] Reference Figure 1 and Figure 5 : A casting device for metal castings, the device comprising: a conveyor frame 1, a transmission mechanism 2, a mold 3, a storage tank 4, a rotating sleeve 5 and a driving mechanism 6, the transmission mechanism 2 is arranged on the conveyor frame 1, and a plurality of molds 3 are arranged on the conveyor frame 1 around the transmission mechanism 2, the storage tank 4 is arranged on one side of the conveyor frame 1, and a rotating sleeve 5 is coaxially and rotatably provided at its discharge port 401, and a plurality of casting pipes 501 are coaxially arranged around the side of the rotating sleeve 5 close to the conveyor frame 1, and each casting pipe 501 is tilted downward at one end away from the rotating sleeve 5, and the molds 3 can be moved one by one to the bottom of the casting pipe 501 away from the rotating sleeve 5 through the transmission mechanism 2, and the driving mechanism 6 is arranged on one side of the conveyor frame 1 to drive the transmission mechanism 2 and the rotating sleeve 5 to rotate synchronously.

[0029] The present application starts the driving mechanism 6 to drive the transmission mechanism 2 and the rotating sleeve 5 to rotate synchronously, so as to drive each mold 3 to move one by one to the bottom of the casting pipe 501 away from the end of the rotating sleeve 5. At the same time, the metal liquid in the storage tank 4 will flow into the mold 3 under the action of gravity. At the same time, after the casting pipe 501 rotates to a certain angle away from the end of the rotating sleeve 5, the metal liquid will no longer flow down from this casting pipe 501, thereby preventing the metal liquid from flowing from the gap of the mold 3 to the ground, thereby improving the utilization rate of the metal liquid; realizing the assembly line casting production of metal castings and improving production efficiency.

[0030] Reference Figure 2 : The transmission mechanism 2 includes: a transmission gear 201 and a transmission chain 202. The transmission gears 201 are rotatably provided at the opposite ends of the conveying frame 1. The transmission gear 201 is in the shape of an "I", and the transmission chains 202 are respectively engaged and sleeved on the opposite sides. The opposite ends of the mold 3 are respectively horizontally rotatably provided on the transmission chain 202.

[0031] In the present application, the driving mechanism 6 is started to drive the rotating chain to rotate around the transmission gear 201 , thereby moving the molds 3 one by one to below the casting pipe 501 .

[0032] Reference Figure 2 : The driving mechanism 6 includes: a rotating roller 601, a driving gear 602 and an intermittent driving component 603. The rotating roller 601 is horizontally rotatably arranged on the conveying frame 1, and its roller body is coaxially provided with a driving gear 602 that meshes with the transmission chain 202. One end of the rotating roller 601 is coaxially arranged on the rotating sleeve 5. The intermittent driving component 603 is arranged on the conveying frame 1 and can drive the rotating roller 601 to rotate.

[0033] The present application starts the intermittent drive assembly 603 to drive the rotating roller 601 to rotate, thereby driving the rotating roller 601 to rotate, and then driving the rotating sleeve 5 to rotate synchronously. At the same time, the transmission chain 202 is driven to rotate synchronously through the driving gear 602 to ensure that the casting pipe 501 moves synchronously with the mold 3 to prevent the metal liquid from flowing to the ground.

[0034] Reference Figure 3-Figure 5 : The rotating roller 601 is coaxially provided with a spline shaft 60101 near one end of the rotating sleeve 5, and the rotating sleeve 5 is provided with a spline groove 502 adapted to the spline shaft 60101.

[0035] This application uses this design to ensure that the rotating roller 601 rotates synchronously with the rotating sleeve 5.

[0036] Reference Figure 3: The intermittent drive component 603 includes: a drive motor 60301, a drive wheel 60302 and a transmission wheel 60303. The transmission wheel 60303 is coaxially arranged at one end of the rotating roller 601 away from the rotating sleeve 5. The drive motor 60301 is arranged on the conveying frame 1, and its output shaft is coaxially arranged with a drive wheel 60302 that meshes with the transmission wheel 60303.

[0037] In this application, the driving motor 60301 is started to drive the driving wheel 60302 to rotate, thereby driving the transmission wheel 60303 to rotate, thereby realizing the rotation of the rotating roller 601.

[0038] Reference Figure 4 : The transmission wheel 60303 is coaxially and spaced apart with a plurality of driving grooves 6030301 and a limiting groove 6030302 engaged with the driving wheel 60302. The driving wheel 60302 is provided with a driving rod 6030201 adapted to the driving groove 6030301 and an avoidance groove 6030202 for avoiding the transmission wheel 60303.

[0039] This design of the present application is a "groove wheel mechanism", also known as a "Geneva mechanism", which realizes the intermittent rotation of the rotating roller 601 to ensure that the casting pipe 501 stays above each mold 3 for a period of time, thereby completing the casting and ensuring product quality.

[0040] Reference Figure 2 The storage tank 4 is tilted and arranged on one side of the conveying frame 1, and a feeding port 402 is opened on the top thereof.

[0041] The user of the present application can add molten metal into the storage tank 4 through the feeding port 402, and the molten metal flows into the rotating sleeve 5 under the action of gravity. At the same time, the storage tank 4 is tilted to accelerate the outflow speed of the molten metal.

[0042] When the device provided by the present invention is in use, the driving mechanism 6 is started to drive the transmission mechanism 2 and the rotating sleeve 5 to rotate synchronously, so as to drive each mold 3 to move one by one to the bottom of the casting pipe 501 away from the end of the rotating sleeve 5. At the same time, the metal liquid in the storage tank 4 will flow into the mold 3 under the action of gravity. At the same time, after the casting pipe 501 is rotated to a certain angle away from the end of the rotating sleeve 5, the metal liquid will no longer flow down from this casting pipe 501, thereby preventing the metal liquid from flowing to the ground from the gap between the molds 3, thereby improving the utilization rate of the metal liquid; realizing the assembly line casting production of metal castings and improving production efficiency.

[0043] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the scope of protection of the present invention.

[0044] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any appropriate manner without contradiction. In order to avoid unnecessary repetition, the present utility model will no longer separately describe various possible combinations.

[0045] In addition, the various embodiments of the present invention may be arbitrarily combined, and as long as they do not violate the concept of the present invention, they should also be regarded as the contents disclosed by the present invention.

Claims

1. A casting device for metal castings, characterized in that: The device comprises: a conveying frame (1), a transmission mechanism (2), a mold (3), a storage tank (4), a rotating sleeve (5) and a driving mechanism (6), wherein the transmission mechanism (2) is arranged on the conveying frame (1), a plurality of molds (3) are arranged on the conveying frame (1) around the transmission mechanism (2), the storage tank (4) is arranged on one side of the conveying frame (1), and a rotating sleeve (5) is coaxially rotatably arranged at its discharge port (401), a plurality of casting pipes (501) are coaxially arranged around the rotating sleeve (5) on a side close to the conveying frame (1), each casting pipe (501) is arranged tilted downward at one end away from the rotating sleeve (5), and the molds (3) can be moved one by one to the lower side of the casting pipe (501) away from the end of the rotating sleeve (5) by the transmission mechanism (2), and the driving mechanism (6) is arranged on one side of the conveying frame (1) for driving the transmission mechanism (2) and the rotating sleeve (5) to rotate synchronously.

2. A casting device for metal castings according to claim 1, characterized in that: The transmission mechanism (2) comprises a transmission gear (201) and a transmission chain (202). The transmission gears (201) are rotatably provided at opposite ends of the conveying frame (1). The transmission gears (201) are in the shape of an "I" character, and the transmission chains (202) are respectively engaged and sleeved on opposite sides of the transmission gears. The opposite ends of the mold (3) are respectively horizontally rotatably provided on the transmission chains (202).

3. A casting device for metal castings according to claim 2, characterized in that: The driving mechanism (6) comprises: a rotating roller (601), a driving gear (602) and an intermittent driving assembly (603); the rotating roller (601) is horizontally rotatably arranged on the conveying frame (1), and the roller body is coaxially provided with a driving gear (602) meshing with the transmission chain (202); one end of the rotating roller (601) is coaxially arranged on the rotating sleeve (5); the intermittent driving assembly (603) is arranged on the conveying frame (1) and is capable of driving the rotating roller (601) to rotate.

4. A casting device for metal castings according to claim 3, characterized in that: A spline shaft (60101) is coaxially arranged on one end of the rotating roller (601) close to the rotating sleeve (5), and a spline groove (502) adapted to the spline shaft (60101) is arranged on the rotating sleeve (5).

5. A casting device for metal castings according to claim 3, characterized in that: The intermittent drive assembly (603) comprises: a drive motor (60301), a drive wheel (60302) and a transmission wheel (60303); the transmission wheel (60303) is coaxially arranged at one end of the rotating roller (601) away from the rotating sleeve (5); the drive motor (60301) is arranged on the conveying frame (1), and its output shaft is coaxially arranged with a drive wheel (60302) that meshes with the transmission wheel (60303).

6. A casting device for metal castings according to claim 5, characterized in that: The transmission wheel (60303) is coaxially and spaced apart with a plurality of driving grooves (6030301) and a limiting groove (6030302) engaged with the driving wheel (60302). The driving wheel (60302) is provided with a driving rod (6030201) adapted to the driving groove (6030301) and an avoidance groove (6030202) for avoiding the transmission wheel (60303).

7. A casting device for metal castings according to claim 1, characterized in that: The storage tank (4) is arranged obliquely on one side of the conveying frame (1), and a feeding port (402) is opened on the top of the storage tank.

Citation Information

Patent Citations

  • Casting device for metal casting

    CN219881292U