Surface embossing device for aluminum plate production

Abstract

The utility model discloses a surface embossing device for aluminum plate production. The surface embossing device comprises a workbench and a material receiving mechanism, an embossing mechanism is arranged at the upper end of the workbench; the material collecting mechanism comprises bases, supporting plates, rotating shafts, chain wheels, fixing plates and rotating wheels, the bases which are symmetrically distributed left and right are placed at the front end of the workbench, the supporting plates which are distributed front and back are fixedly connected to the upper ends of the bases, and the rotating shafts which are distributed up and down are rotationally connected between the two supporting plates located on the same base; the aluminum plate production surface embossing device comprises a base, a plurality of rotating shafts are arranged on the base, the rotating shafts are fixedly sleeved with evenly-distributed chain wheels, every two vertically-adjacent chain wheels are in transmission connection through a chain, evenly-distributed fixing plates are fixedly connected between the outer sides of the chains located on the same base, and evenly-distributed rotating wheels are rotationally connected to the outer side faces of the fixing plates through the rotating shafts. And the embossed aluminum plates can be automatically collected, and the workload is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum plate production, in particular to a surface embossing device for aluminum plate production. Background Art

[0002] Embossed aluminum sheet, also known as aluminum embossed sheet, is an aluminum product that is formed with various patterns on the surface through rolling processing on the basis of aluminum sheet. It is widely used, mainly in packaging, construction, curtain walls and other aspects.

[0003] The production of embossed aluminum plates usually involves passing the aluminum plates through two embossing rollers to form them, and then flattening the raised aluminum plates. Two workers catch the aluminum plates from behind. During the embossing process, the two workers need to squat next to the equipment to continuously catch the embossed aluminum plates, which puts a heavy burden on the workers. For this reason, we propose an embossing device for the production of aluminum plate surfaces. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide an aluminum plate production surface embossing device, which can automatically collect the embossed aluminum plates, reduce the workload, and effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the present utility model provides the following technical solutions: a surface embossing device for producing aluminum plates, comprising a workbench and a material receiving mechanism;

[0006] Workbench: The upper end of the workbench is provided with an embossing mechanism;

[0007] Material collecting mechanism: It includes a base, a support plate, a rotating shaft, a sprocket, a fixed plate and a rotating wheel. A base symmetrically distributed on the left and right is placed at the front end of the workbench. The upper ends of the bases are fixedly connected to the support plates distributed front and back. The two support plates located on the same base are rotatably connected with the rotating shafts distributed up and down. The rotating shafts are fixedly sleeved with evenly distributed sprockets. The two vertically adjacent sprockets are connected by chain transmission. Evenly distributed fixed plates are fixedly connected between the outer sides of the chains located on the same base. The outer sides of the fixed plates are rotatably connected to the evenly distributed rotating wheels through rotating shafts. The embossed aluminum plates can be automatically collected to reduce the workload.

[0008] Furthermore, it also includes a controller, which is arranged on the right side of the workbench, and the input end of the controller is electrically connected to an external power supply to control the electrical appliance.

[0009] Furthermore, the embossing mechanism includes a motor 1, an embossing roller and a gear 1. The rear end of the workbench is rotatably connected to the embossing rollers distributed above and below. The left side of the embossing roller is fixedly sleeved with a gear 1. The two gears are meshed and connected. The right side of the workbench is fixedly connected to the motor 1. The output shaft of the motor 1 is fixedly connected to the right side of the embossing roller at the lower end. The input end of the motor 1 is electrically connected to the output end of the controller to achieve embossing.

[0010] Furthermore, the embossing mechanism also includes pulley one, motor two, pulley two, flattening roller and gear two. The front end of the workbench is rotatably connected with the evenly distributed flattening roller. The left end of the flattening roller is fixedly sleeved with gear two. The two vertically adjacent gear twos are meshed and connected. The right end of the flattening roller at the lower end is fixedly sleeved with two pulleys two. The right inner wall of the workbench is fixedly connected with motor two. The right end of the output shaft of motor two is fixedly sleeved with pulley one. Pulley one and pulley two at the lower end of the rearmost side are connected by belt one. The pulleys two of the two adjacent flattening rollers are connected by belt two. The input end of motor two is electrically connected to the output end of the controller to flatten the aluminum plate.

[0011] Furthermore, the material receiving mechanism also includes a motor base and motor three. The front end of the base is fixedly connected to the motor base, the upper end of the motor base is fixedly connected to motor three, the output shaft of motor three is fixedly connected to the rotating shaft located at the lower end of the same base, and the input end of motor three is electrically connected to the output end of the controller to realize the interval movement of the rotating wheel.

[0012] Furthermore, the material receiving mechanism also includes a limit switch. The upper ends of the rear support plates are fixedly connected to the mounting plates, and the relative inner sides of the two mounting plates are fixedly connected to the limit switches. The detection ends of the limit switches are in contact with the lower ends of the vertically adjacent rotating wheels. The limit switches are electrically connected to the controller in both directions to detect the position of the rotating wheels.

[0013] Furthermore, an I-type material receiving table is placed in the middle of the two bases to collect aluminum plates.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the surface embossing device for producing aluminum plates has the following advantages:

[0015] After the embossed aluminum plate passes through the rotating wheels of the same height and leaves between the flattening rollers, it slides forward between the rotating wheels of the same height. When the aluminum plate is completely between the rotating wheels, the motor starts and drives the aluminum plate downward. After the aluminum plate contacts the upper surface of the work-shaped receiving table, the rotating wheel automatically leaves, realizing automatic material collection. The worker only needs to control the position of the rotating wheel, which greatly reduces the workload. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic cross-sectional view of the workbench of the present invention;

[0018] Figure 3 It is a structural diagram of the material receiving mechanism of the present utility model.

[0019] In the figure: 1 workbench, 2 embossing mechanism, 21 motor 1, 22 pulley 1, 23 embossing roller, 24 motor 2, 25 gear 1, 26 pulley 2, 27 flattening roller, 28 gear 2, 3 material receiving mechanism, 31 base, 32 support plate, 33 rotating shaft, 34 sprocket, 35 fixed plate, 36 rotating wheel, 37 motor base, 38 motor 3, 39 limit switch, 4 type material receiving table, 5 controller. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-3 , this embodiment provides a technical solution: a surface embossing device for producing aluminum plates, comprising a workbench 1 and a material receiving mechanism 3;

[0022] Workbench 1: An embossing mechanism 2 is provided at its upper end. The embossing mechanism 2 includes a motor 21, an embossing roller 23 and a gear 25. The rear end of the workbench 1 is rotatably connected to the embossing rollers 23 distributed above and below. The left side of each embossing roller 23 is fixedly sleeved with a gear 25. The two gears 25 are meshed and connected. The right side of the workbench 1 is fixedly connected to the motor 21. The output shaft of the motor 21 is fixedly connected to the right side of the embossing roller 23 at the lower end. The input end of the motor 21 is electrically connected to the output of the controller 5. At the end, the embossing mechanism 2 also includes a pulley 1 22, a motor 24, a pulley 26, a flattening roller 27 and a gear 28. The front end of the workbench 1 is rotatably connected to the evenly distributed flattening rollers 27. The left ends of the flattening rollers 27 are fixed with gears 28. The two vertically adjacent gears 28 are meshed and connected. The right ends of the flattening rollers 27 at the lower end are fixed with two pulleys 26. The right inner wall of the workbench 1 is fixedly connected to the motor 24. The right end of the output shaft of the motor 24 is fixed. The sleeve is provided with a pulley 22, which is connected to the pulley 26 at the lower end of the rear side by a belt drive. The pulleys 26 of the two adjacent flattening rollers 27 are connected by a belt drive. The input end of the motor 24 is electrically connected to the output end of the controller 5. The output shaft of the motor 21 drives the embossing roller 23 and the gear 25 at the lower end to rotate. The meshing gear 25 drives the embossing roller 23 at the upper end to rotate relative to each other, and the aluminum plate to be embossed is passed from the rear end of the two embossing rollers 23 to the rear end of the two embossing rollers 23. Feeding, the embossing roller 23 embosses the aluminum plate, the motor 24 drives the pulley 1 22 to rotate, and the belt 1 drives the upper pulley 26 and the flattening roller 27 to rotate, and the transmission of the belt 2 drives the lower flattening roller 27 and the gear 2 28 to rotate synchronously, and the gear 2 28 drives the upper meshing gear 2 28 to rotate, so that the two vertically adjacent flattening rollers 27 rotate synchronously, and then the embossed aluminum plate is inserted between the two vertically adjacent flattening rollers 27 at the front end, is flattened and driven forward;

[0023] The material receiving mechanism 3 includes a base 31, a support plate 32, a rotating shaft 33, a sprocket 34, a fixed plate 35 and a rotating wheel 36. The front end of the workbench 1 is provided with a base 31 symmetrically distributed on the left and right. The upper ends of the bases 31 are fixedly connected to the support plates 32 distributed in the front and back. The rotating shafts 33 distributed in the upper and lower directions are rotatably connected between the two support plates 32 located on the same base 31. The rotating shafts 33 are fixedly sleeved with evenly distributed sprockets 34. The two vertically adjacent sprockets 34 are connected by a chain transmission. The outer sides of the chains of the base 31 are fixedly connected with evenly distributed fixed plates 35, and the outer sides of the fixed plates 35 are rotatably connected with evenly distributed rotating wheels 36 through rotating shafts. The material receiving mechanism 3 also includes a motor base 37 and a motor three 38. The front end of the base 31 is fixedly connected with the motor base 37, and the upper end of the motor base 37 is fixedly connected with the motor three 38. The output shaft of the motor three 38 is fixedly connected to the rotating shaft 33 located at the lower end of the same base 31. The input end of the motor three 38 is electrically connected to the output end of the controller 5. The material receiving mechanism 3 also includes a limit switch 39. The upper ends of the rear support plates 32 are fixedly connected to the mounting plates. The opposite inner sides of the two mounting plates are fixedly connected to the limit switches 39. The detection ends of the limit switches 39 are in contact with the lower ends of the vertically adjacent rotating wheels 36. The limit switches 39 are bidirectionally electrically connected to the controller 5. The middle of the two bases 31 is provided with a work-type receiving table 4. The motor 38 drives the rotating shaft 33 and the sprocket 34 at the lower end to rotate, and drives the rotating shaft 33 and the sprocket 34 at the upper end to rotate through the chain, so as to realize the fixed plate 35 and The rotating wheel 36 rotates along the chain. After the limit switch 39 detects the arrival of the rotating wheel 36, it sends the position information of the rotating wheel 36 to the controller 5, so that the rotating wheel 36 can accurately stay at the lower end of the gap between the two vertically adjacent flattening rollers 27. The aluminum plate slides forward on the rotating wheel 36 with the same height. When all the aluminum plates are located at the upper end of the rotating wheel 36 with the same height, the motor three 38 is started to drive the aluminum plate downward. After the aluminum plate contacts the upper surface of the work-type receiving platform 4, the rotating wheel 36 separates from the aluminum plate from the left and right sides of the work-type receiving platform 4.

[0024] Wherein: it also includes a controller 5, which is arranged on the right side of the workbench 1, and the input end of the controller 5 is electrically connected to the external power supply.

[0025] The working principle of the surface embossing device for aluminum plate production provided by the present invention is as follows: the output shaft of the motor 1 21 drives the embossing roller 23 and the gear 1 25 at the lower end to rotate, and the meshing gear 1 25 drives the embossing roller 23 at the upper end to rotate relatively, and the aluminum plate to be embossed is fed from the rear ends of the two embossing rollers 23, and the embossing roller 23 embosses the aluminum plate, and the motor 2 24 drives the pulley 1 22 to rotate, and drives the pulley 2 26 and the flattening roller 27 at the upper end to rotate through the belt 1, and drives the flattening roller 27 at the lower end and the gear 2 28 to rotate synchronously through the transmission of the belt 2, and the gear 2 28 drives the meshing gear 2 28 at the upper end to rotate, so as to realize the synchronous rotation of the two vertically adjacent flattening rollers 27, and then the embossed aluminum plate is inserted into the vertically adjacent front end. The aluminum plate is flattened between the two flattening rollers 27 and driven forward. The motor three 38 drives the rotating shaft 33 and the sprocket 34 at the lower end to rotate, and drives the rotating shaft 33 and the sprocket 34 at the upper end to rotate through the chain, so that the fixed plate 35 and the rotating wheel 36 rotate along the chain. After the limit switch 39 detects the arrival of the rotating wheel 36, it sends the position information of the rotating wheel 36 to the controller 5, so that the rotating wheel 36 can accurately stay at the lower end of the gap between the two vertically adjacent flattening rollers 27. The aluminum plate slides forward on the rotating wheels 36 at the same height. When all the aluminum plates are located at the upper ends of the rotating wheels 36 at the same height, the motor three 38 is started to drive the aluminum plate downward. After the aluminum plate contacts the upper surface of the I-type receiving platform 4, the rotating wheels 36 are separated from the aluminum plate from the left and right sides of the I-type receiving platform 4.

[0026] It is worth noting that the controller 5 disclosed in the above embodiment can use a GCAN-PLC-326-E PLC controller, the motor 1 21 can use an NMRV040-30-71B5 reducer motor, the motor 2 24 can use a 6GN-200K-180W reducer motor, the motor 3 38 can use a GH32-200-200S reducer motor, and the limit switch 39 can use an SZL-VL-SIN travel limit switch. The controller 5 controls the operation of the motor 1 21, the motor 2 24, the motor 3 38 and the limit switch 39 using methods commonly used in the prior art.

[0027] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A surface embossing device for aluminum plate production, characterized by: It includes a workbench (1) and a material receiving mechanism (3); Workbench (1): an embossing mechanism (2) is provided at the upper end thereof; The material receiving mechanism (3) comprises a base (31), a support plate (32), a rotating shaft (33), a sprocket (34), a fixed plate (35) and a rotating wheel (36). The front end of the workbench (1) is provided with a base (31) symmetrically distributed on the left and right. The upper ends of the bases (31) are fixedly connected to the support plates (32) distributed front and back. The rotating shafts (33) distributed up and down are rotatably connected between the two support plates (32) located on the same base (31). The rotating shafts (33) are fixedly sleeved with evenly distributed sprockets (34). The two vertically adjacent sprockets (34) are connected by a chain transmission. The outer sides of the chains located on the same base (31) are fixedly connected to the evenly distributed fixed plates (35). The outer sides of the fixed plates (35) are rotatably connected to the evenly distributed rotating wheels (36) via rotating shafts.

2. The surface embossing device for aluminum plate production according to claim 1, characterized in that: It also includes a controller (5), which is arranged on the right side of the workbench (1), and an input end of the controller (5) is electrically connected to an external power supply.

3. The surface embossing device for aluminum plate production according to claim 2, characterized in that: The embossing mechanism (2) comprises a motor (21), an embossing roller (23) and a gear (25). The rear end of the workbench (1) is rotatably connected to the embossing rollers (23) distributed above and below. The left side of each embossing roller (23) is fixedly sleeved with a gear (25). The two gears (25) are meshed and connected. The right side of the workbench (1) is fixedly connected to the motor (21). The output shaft of the motor (21) is fixedly connected to the right side of the embossing roller (23) at the lower end. The input end of the motor (21) is electrically connected to the output end of the controller (5).

4. The surface embossing device for aluminum plate production according to claim 2, characterized in that: The embossing mechanism (2) further comprises a pulley 1 (22), a motor 2 (24), a pulley 2 (26), a flattening roller (27) and a gear 2 (28). The front end of the workbench (1) is rotatably connected to the evenly distributed flattening rollers (27). The left ends of the flattening rollers (27) are fixedly sleeved with gear 2 (28). Two vertically adjacent gears 2 (28) are meshed and connected. The right ends of the flattening rollers (27) at the lower end are fixedly sleeved with two pulleys 2 (26). The right inner wall of the workbench (1) is fixedly connected to the motor 2 (24). The right end of the output shaft of the motor 2 (24) is fixedly sleeved with a pulley 1 (22). The pulley 1 (22) and the pulley 2 (26) at the lower end of the rearmost side are connected by a belt 1 transmission. The pulleys 2 (26) of the two adjacent flattening rollers (27) are connected by a belt 2 transmission. The input end of the motor 2 (24) is electrically connected to the output end of the controller (5).

5. The surface embossing device for aluminum plate production according to claim 2, characterized in that: The material receiving mechanism (3) further includes a motor base (37) and a motor three (38), the front end of the base (31) is fixedly connected to the motor base (37), the upper end of the motor base (37) is fixedly connected to the motor three (38), the output shaft of the motor three (38) is fixedly connected to the rotating shaft (33) located at the lower end of the same base (31), and the input end of the motor three (38) is electrically connected to the output end of the controller (5).

6. The surface embossing device for aluminum plate production according to claim 2, characterized in that: The material receiving mechanism (3) further includes a limit switch (39), the upper ends of the rear support plates (32) are fixedly connected to the mounting plates, the opposite inner sides of the two mounting plates are fixedly connected to the limit switches (39), the detection ends of the limit switches (39) are in contact with the lower ends of the vertically adjacent rotating wheels (36), and the limit switches (39) are bidirectionally electrically connected to the controller (5).

7. The surface embossing device for aluminum plate production according to claim 1, characterized in that: An industrial-type material receiving platform (4) is placed in the middle of the two bases (31).

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