Film rolling clutch mechanism of full-automatic packaging machine

The design of the film roll clutch mechanism of the fully automatic baling machine solves the problem of insufficient film roll tension control, achieves stable rotation of the film roll and flatness of the material, and improves production efficiency and safety.

CN223384788UActive Publication Date: 2025-09-26GUANGZHOU SANLI MACHINERY EQUIP CO LTD
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Patent Information

Application Number
CN202422698202.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-09-26
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

The film rolling mechanism of existing fully automatic baling machines has deficiencies in controlling film tension and start and stop, resulting in uneven film rolls, breakage, or excessive waste.

Method used

A film roll clutch mechanism for a fully automatic baling machine was designed. It adopts components such as a drive assembly, a limit clamp and an electromagnetic clutch. Through an inclined motor drive gear and a driven wheel transmission, the stable rotation and tension control of the film roll can be achieved. Combined with the protective box design, the mechanical components are isolated from the external environment.

Benefits of technology

Ensure that the roll film maintains constant tension during the winding and unwinding process, improve the flatness and consistency of the material, reduce operational risks, increase processing speed and efficiency, reduce manual dependence, and reduce labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automatic packaging equipment, and discloses a film rolling clutch mechanism of a full-automatic packaging machine, which is characterized in that one end of a support frame is fixedly provided with a protection box for protection, the upper end of the protection box is provided with a mounting groove for mounting, and a rotating shaft for adjustment is arranged in the protection box at a position corresponding to the mounting groove; the equipment can keep constant tension and speed in the winding and unfolding process, the flatness and consistency of materials can be guaranteed, the overall quality of products is improved accordingly, contact between internal mechanical parts and the external environment is effectively isolated through the design of the protection box, and the service life of the equipment is prolonged. The risk that operators are injured is reduced, the maintainability is considered in the design of the equipment, for example, the mounting plate, the cover plate, the fixed side plate and other parts are easy to disassemble and assemble, and daily maintenance and troubleshooting are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic packaging equipment, in particular to a film roll clutch mechanism for a full-automatic packaging machine. Background Art

[0002] In existing fully automatic baling machines, the film rolling mechanism is one of the key components. It is responsible for winding the packaging film around the items to be packaged. Traditional film rolling mechanisms have shortcomings in controlling film tension and start and stop, which can easily lead to problems such as uneven film rolls, breakage, or excessive waste. For this reason, we proposed a film rolling clutch mechanism for fully automatic baling machines. Utility Model Content

[0003] (1) Technical problems solved

[0004] In view of the deficiencies in the prior art, the utility model provides a film roll clutch mechanism for a fully automatic baling machine, which solves the above-mentioned problems.

[0005] (2) Technical solution

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fully automatic baling machine film roll clutch mechanism, comprising a support frame, a protective box for protection fixedly mounted on one end of the support frame, a mounting slot for mounting provided on the upper end of the protective box, a rotating shaft for adjustment mounted at a position corresponding to the mounting slot inside the protective box, a reel for carrying being slidably mounted on the surface of the rotating shaft, and further comprising:

[0007] A drive assembly is provided inside the protective box and is used to power the rotating shaft.

[0008] Preferably, a limiting clamp for limiting position is fixedly installed at the connection between the rotating shaft and the reel.

[0009] Preferably, the driving assembly includes an inclined motor, a driving gear, a driven wheel and a rotating shaft. One end of the inclined motor for driving is fixedly installed at the outer end of the support frame and extends to the interior of the protective box to be fixedly connected to the driving gear, and the side end of the driving gear is meshed and connected to the driven wheel, and the rotating shaft is fixedly installed at the center of the driven wheel.

[0010] Preferably, a No. 1 electromagnetic clutch for positioning is fixedly installed inside the protective box, a No. 2 electromagnetic clutch for fixing is provided at the center of the No. 1 electromagnetic clutch, and the outer end of the No. 1 electromagnetic clutch is connected to the output end of the inclined motor.

[0011] Preferably, a fixed side plate for installation is fixedly installed on the side end of the inclined motor, and a bearing seat is provided at the center of the fixed side plate, and the fixed side plate is fixedly connected to the side end of the protective box.

[0012] Preferably, a mounting plate for support is fixedly mounted on the upper end of the protective box, and a cover plate is hingedly mounted on the other end of the mounting plate.

[0013] Preferably, both ends of the rotating shaft extend outward and are fixedly connected to the bearings, and the bearings are installed inside the placement groove, and the placement groove is set on the upper surface of the support seat, and a protrusion is set inside the placement groove, and the lower end of the support seat is fixedly connected to the support frame.

[0014] (3) Beneficial effects

[0015] Compared with the prior art, the present invention provides a film roll clutch mechanism for a fully automatic baling machine, which has the following beneficial effects:

[0016] 1. The equipment can maintain constant tension and speed during the winding and unwinding process, which helps ensure the flatness and consistency of the material, thereby improving the overall quality of the product. The design of the protective box effectively isolates the internal mechanical components from the external environment, reducing the risk of operator injury. The design of the equipment takes ease of maintenance into consideration. Components such as the mounting plate, cover plate and fixed side plate are easy to remove and install, facilitating daily maintenance and troubleshooting.

[0017] 2. Through automated winding and unwinding operations, the speed and efficiency of material processing are significantly improved. Automated operations reduce dependence on manual labor and reduce the company's investment costs in human resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the utility model;

[0019] Figure 2 This is a schematic diagram of the reel of the utility model;

[0020] Figure 3 This is a schematic diagram of the drive assembly of the utility model;

[0021] Figure 4 This is a schematic diagram of the limit assembly of the utility model.

[0022] In the figure: 1. Support frame; 2. Protective box; 3. Inclined motor; 4. Rotating shaft; 5. Reel; 6. Limit clamp; 7. Mounting plate; 8. Cover plate; 9. Support seat; 10. Driven wheel; 11. Placement groove; 12. Bearing; 13. Fixed side plate; 14. Bearing seat; 15. Drive gear; 16. Electromagnetic clutch No. 1; 17. Electromagnetic clutch No. 2. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-4 A film roll clutch mechanism of a fully automatic baling machine includes a support frame 1, a protective box 2 for protection is fixedly installed at one end of the support frame 1, an installation slot for installation is provided at the upper end of the protective box 2, a rotating shaft 4 for adjustment is installed at a position corresponding to the installation slot inside the protective box 2, a reel 5 for carrying is slidably installed on the surface of the rotating shaft 4, and a driving component is arranged inside the protective box 2. The driving component is used to power the rotating shaft 4, and the power is provided by the inclined motor 3. The driving gear 15 and the driven wheel 10 drive the rotating shaft 4 to rotate, thereby driving the reel 5 for winding.

[0025] Furthermore, a limiting clamp 6 for limiting position is fixedly installed at the connection between the rotating shaft 4 and the reel 5. The limiting clamp 6 ensures that the position of the reel 5 on the rotating shaft 4 is stable to prevent it from sliding or falling off during rotation.

[0026] Furthermore, the driving assembly includes an inclined motor 3, a driving gear 15, a driven wheel 10 and a rotating shaft 4. One end of the support frame 1 is fixedly installed at the outer end for driving the inclined motor 3, which extends to the interior of the protective box 2 and is fixedly connected to the driving gear 15, and the side end of the driving gear 15 is meshed and connected to the driven wheel 10. The rotating shaft 4 is fixedly installed at the center of the driven wheel 10. The driving gear 15 and the driven wheel 10 are controlled to rotate by the inclined motor 3, thereby driving the rotating shaft 4 to rotate.

[0027] Furthermore, an electromagnetic clutch No. 1 16 for positioning is fixedly installed inside the protective box 2, and an electromagnetic clutch No. 2 17 for fixing is provided at the center of the electromagnetic clutch No. 1 16, and the outer end of the electromagnetic clutch No. 1 16 is connected to the output end of the inclined motor 3, a positioning groove is provided on the surface of the protective box 2, and a positioning groove is provided on the surface of the electromagnetic clutch No. 2 17 accordingly, and the electromagnetic clutch No. 1 16 and the electromagnetic clutch No. 2 17 position and fix the protective box 2.

[0028] Furthermore, a fixed side plate 13 for installation is fixedly installed on the side end of the inclined motor 3, and a bearing seat 14 is set at the center of the fixed side plate 13, and the fixed side plate 13 is fixedly connected to the side end of the protective box 2, and the fixed side plate 13 is connected to the protective box 2, thereby supporting the inclined motor 3.

[0029] Furthermore, a mounting plate 7 for support is fixedly mounted on the upper end of the protective box 2 , and a cover plate 8 is hingedly mounted on the other end of the mounting plate 7 , and the cover plate 8 is placed outside to affect the driven wheel 10 .

[0030] Furthermore, both ends of the rotating shaft 4 extend outward and are fixedly connected to the bearing 12, and the bearing 12 is installed inside the placement groove 11, and the placement groove 11 is set on the upper surface of the support seat 9, and a protrusion is set inside the placement groove 11, and the lower end of the support seat 9 is fixedly connected to the support frame 1, and the bearing 12 is fixed in the placement groove 11, reducing friction and wear during rotation, and ensuring smooth rotation of the rotating shaft 4.

[0031] Working principle: When the system starts, the inclined motor 3 starts working as a power source. The motor transmits power to the driving gear 15 through its output end. The driving gear 15 engages with the driven wheel 10, thereby transmitting the rotational motion of the motor to the driven wheel 10. The driven wheel 10 is fixedly installed at the center of the rotating shaft 4, so the rotating shaft 4 rotates with the rotation of the driven wheel 10. The rotation of the rotating shaft 4 drives the reel 5 installed on its surface to rotate. The reel 5 is used to carry and wind materials. The limit clamp 6 ensures that the position of the reel 5 on the rotating shaft 4 is stable to prevent it from sliding or falling off during rotation. Bearings 12 are installed at both ends of the rotating shaft 4 and fixed in the placement groove 11 to reduce friction and wear during rotation and ensure that the rotating shaft 4 rotates smoothly. Fixed side plates 13 and bearing seats 14 and other components ensure the stability and reliability of the entire transmission system.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A film roll clutch mechanism for a fully automatic baling machine, comprising a support frame (1), a protective box (2) for protection being fixedly mounted on one end of the support frame (1), a mounting groove for mounting being provided on the upper end of the protective box (2), a rotating shaft (4) for adjustment being mounted at a position corresponding to the mounting groove inside the protective box (2), a reel (5) for carrying being slidably mounted on the surface of the rotating shaft (4), characterized in that: Also includes: A drive assembly is provided inside the protective box (2), and is used to power drive the rotating shaft (4).

2. The film roll clutch mechanism of a fully automatic baling machine according to claim 1, characterized in that: A limiting clamp (6) for limiting position is fixedly installed at the connection between the rotating shaft (4) and the reel (5).

3. The film roll clutch mechanism of a fully automatic baling machine according to claim 1, characterized in that: The driving assembly comprises an oblique motor (3), a driving gear (15), a driven wheel (10) and a rotating shaft (4); one end of the oblique motor (3) for driving is fixedly mounted on the outer end of the support frame (1); one end extends to the interior of the protective box (2) and is fixedly connected to the driving gear (15); the side end of the driving gear (15) is meshedly connected to the driven wheel (10); and the rotating shaft (4) is fixedly mounted at the center of the driven wheel (10).

4. The film roll clutch mechanism of a fully automatic baling machine according to claim 1, characterized in that: A No. 1 electromagnetic clutch (16) for positioning is fixedly installed inside the protective box (2), a No. 2 electromagnetic clutch (17) for fixing is arranged at the center of the No. 1 electromagnetic clutch (16), and an outer end of the No. 1 electromagnetic clutch (16) is connected to the output end of the inclined motor (3).

5. According to the film rolling clutch mechanism of a fully automatic baling machine described in claim 3, the side end of the inclined motor (3) is fixedly installed with a fixed side plate (13) for installation, and a bearing seat (14) is arranged at the center of the fixed side plate (13), and the fixed side plate (13) is fixedly connected to the side end of the protective box (2).

6. The film roll clutch mechanism of a fully automatic baling machine according to claim 4, characterized in that: A mounting plate (7) for support is fixedly mounted on the upper end of the protection box (2), and a cover plate (8) is hingedly mounted on the other end of the mounting plate (7).

7. The film roll clutch mechanism of a fully automatic baling machine according to claim 3, characterized in that: The two ends of the rotating shaft (4) extend outward and are fixedly connected to the bearing (12), and the bearing (12) is installed inside the placement groove (11), and the placement groove (11) is set on the upper surface of the support seat (9), and a protrusion is set inside the placement groove (11), and the lower end of the support seat (9) is fixedly connected to the support frame (1).