Placement control system of stacking machine

Abstract

The utility model discloses a placing control system of a code collecting machine, which comprises a position monitoring module and a PLC (Programmable Logic Controller) control module, and the PLC control module is used for collecting and processing various input signals and controlling the placing of a thin film roll; the placing module comprises a three-axis armature consisting of an X axis, a Y axis and a Z axis, an X-direction servo motor for driving the X axis to move, a Y-direction servo motor for driving the Y axis to move and a Z-direction servo motor for driving the Z axis to move, and is used for independently or cooperatively moving and carrying a film roll; the placing module further comprises an air expansion shaft, and an electromagnetic valve for controlling the surface of the shaft to expand and contract is arranged on the air expansion shaft and used for lifting and putting down the film roll. According to the utility model, the carrying module is controlled through the PLC control module, the thin film roll is hoisted through the expansion shaft, and the thin film roll is carried through the three-shaft armature, so that the grabbing, carrying and placing are convenient, the automation degree is high, the efficiency is high, and the influence on the thin film roll during carrying is small.

Description

Technical Field

[0001] The utility model relates to the technical field of placement control of a code-binding machine, in particular to a placement control system of a code-binding machine. Background Art

[0002] With the rapid development of modern industry, film rolls are increasingly used across various industries, playing a particularly important role in packaging, printing, electronics, and other fields. During the production and processing of film rolls, the placement and positioning accuracy of the rolls directly impact the quality and efficiency of subsequent processes. Traditional film roll placement relies primarily on manual labor, which suffers from low precision, low efficiency, and high labor intensity, making it difficult to meet the high standards of modern production.

[0003] In recent years, with the continuous advancement of automation technology, more and more companies have begun to seek automated equipment to improve production efficiency and product quality. However, existing automated placement control systems still have many shortcomings when dealing with the unique characteristics of film rolls. For example, film rolls are prone to deformation and adhesion. Traditional mechanical grasping and placement methods can easily cause material damage, affecting product quality. Furthermore, automated handling and placement are difficult to achieve.

[0004] In this context, it is particularly important to develop a roll-to-roll machine placement control system tailored to the characteristics of film rolls. Utility Model Content

[0005] The main purpose of the utility model is to provide a code machine placement control system, aiming to solve the technical problem of the inconvenience of film roll transportation and placement in the prior art.

[0006] To achieve the above-mentioned object, the present invention provides a code machine placement control system, comprising a position monitoring module, the position monitoring module comprising a visual detection module and a camera, for monitoring the position of a film roll, and characterized in that it also comprises a PLC control module, the PLC control module being connected to the position monitoring module via a data interaction module;

[0007] The PLC control module is used to collect and process various input signals, and transmit the output signals to the placement module through the data interaction module, thereby controlling the placement of the film roll;

[0008] The placement module includes a three-axis frame consisting of an X-axis, a Y-axis, and a Z-axis, and an X-axis servo motor driving the X-axis movement, a Y-axis servo motor driving the Y-axis movement, and a Z-axis servo motor driving the Z-axis movement, which are used to move individually or in coordination to transport the film roll;

[0009] The placement module also includes an inflatable shaft, on which is provided an electromagnetic valve for controlling the expansion and contraction of the shaft surface, and is used for lifting and lowering the film roll.

[0010] Furthermore, it also includes a sensor module, which includes proximity switches or travel switches provided at both ends of the X-axis, Y-axis, and Z-axis. The proximity switches or travel switches are electrically connected to the input end of the PLC control module, and the output end of the PLC control module is electrically connected to a signal light or a buzzer for displaying that the three-axis armature is within the safe travel range and alarming when the travel range is exceeded.

[0011] The sensor module also includes a height detection sensor provided on the inflatable shaft. The height detection sensor is electrically connected to the input end of the PLC control module. The output end of the PLC control module is electrically connected to the solenoid valve for controlling the embedding depth of the inflatable shaft.

[0012] Furthermore, it also includes a human-computer interaction module, wherein a manual control module is provided in the human-computer interaction module, and the manual control module includes a start switch and an emergency stop switch for switching the X-direction servo motor, the Y-direction servo motor, and the Z-direction servo motor forward or reverse at any time;

[0013] And the start switch and emergency stop switch that control the air intake or exhaust of the solenoid valve at any time.

[0014] Furthermore, the motor is connected to a frequency converter adapted to the motor.

[0015] Furthermore, the human-computer interaction module is a PLC touch screen adapted to the PLC control module.

[0016] The beneficial effects of the present invention are as follows:

[0017] In the utility model, the transport module is controlled by the PLC control module, the film roll is hoisted by the expansion shaft, and the film roll is transported by the three-axis bracket. The film roll is convenient to grab, transport and place, with a high degree of automation and high efficiency. At the same time, the film roll is less affected during transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 This is the control principle diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the utility model when in use.

[0021] Description of reference numerals:

[0022] 1. X-axis, 2. Y-axis, 3. Z-axis, 4. Air shaft, 5. Film roll, 6. Pallet, 7. X-axis servo motor, 8. Y-axis servo motor, 9. Z-axis servo motor. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0024] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), such directional indications are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0025] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or schemes in which A and B are satisfied at the same time. In addition, "multiple" refers to more than two. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist.

[0026] See also Figures 1 to 3 The utility model provides a code machine placement control system, including a position monitoring module, which includes a visual detection module and a camera for monitoring the position of a film roll, and also includes a PLC control module, which is connected to the position monitoring module through a data interaction module;

[0027] The PLC control module is used to collect and process various input signals, and transmit the output signals to the placement module through the data interaction module, thereby controlling the placement of the film roll;

[0028] The placement module includes a three-axis frame consisting of an X-axis 1, a Y-axis 2, and a Z-axis 3, and an X-axis servo motor 7 for driving the X-axis 1, a Y-axis servo motor 8 for driving the Y-axis 2, and a Z-axis servo motor 9 for driving the Z-axis 3, which are used to move individually or in coordination to transport the film roll 5;

[0029] The placement module further includes an inflatable shaft 4 , on which an electromagnetic valve for controlling the expansion and contraction of the shaft surface is provided, for lifting and lowering the film roll 5 .

[0030] In some embodiments, see Figure 2 As shown, it also includes a sensor module, which includes proximity switches or travel switches provided at both ends of the X-axis 1, the Y-axis 2, and the Z-axis 3. The proximity switches or travel switches are electrically connected to the input end of the PLC control module, and the output end of the PLC control module is electrically connected to a signal light or a buzzer for displaying that the three-axis armature is within the safe travel range and alarming when the travel range is exceeded.

[0031] The sensor module also includes a height detection sensor provided on the inflatable shaft 4 , the height detection sensor is electrically connected to the input end of the PLC control module, and the output end of the PLC control module is electrically connected to the solenoid valve for controlling the embedding depth of the inflatable shaft 4 .

[0032] In some embodiments, see Figure 1 and 2 As shown, a human-computer interaction module is also included, and a manual control module is provided in the human-computer interaction module. The manual control module includes a start switch and an emergency stop switch for switching the X-direction servo motor 7, the Y-direction servo motor 8, and the Z-direction servo motor 9 forward or reverse at any time;

[0033] And the start switch and emergency stop switch that control the air intake or exhaust of the solenoid valve at any time.

[0034] In some embodiments, see Figure 2 As shown, the motor is connected to a frequency converter adapted to the motor.

[0035] In some embodiments, see Figure 2 As shown, the human-computer interaction module is a PLC touch screen adapted to the PLC control module.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A code machine placement control system, including a position monitoring module, the position monitoring module including a visual detection module and a camera, for monitoring the position of a film roll, characterized in that , further comprising a PLC control module, the PLC control module being connected to the position monitoring module via a data interaction module; The PLC control module is used to collect and process various input signals, and transmit the output signals to the placement module through the data interaction module, thereby controlling the placement of the film roll; The placement module includes a three-axis bracket consisting of an X-axis (1), a Y-axis (2), and a Z-axis (3), and an X-direction servo motor (7) for driving the X-axis (1), a Y-direction servo motor (8) for driving the Y-axis (2), and a Z-direction servo motor (9) for driving the Z-axis (3), and is used for moving individually or in conjunction to transport the film roll (5); The placement module further comprises an inflatable shaft (4), on which an electromagnetic valve for controlling the expansion and contraction of the shaft surface is provided, and is used for lifting and lowering the film roll (5).

2. A code machine placement control system according to claim 1, characterized in that: It also includes a sensor module, the sensor module includes proximity switches or travel switches arranged at both ends of the X-axis (1), the Y-axis (2), and the Z-axis (3), the proximity switches or travel switches are electrically connected to the input end of the PLC control module, and the output end of the PLC control module is electrically connected to a signal light or a buzzer for normal display within the safety travel of the three-axis bracket and alarming when exceeding the travel; The sensor module further comprises a height detection sensor provided on the inflatable shaft (4), the height detection sensor being electrically connected to an input end of the PLC control module, and the output end of the PLC control module being electrically connected to an electromagnetic valve for controlling the embedding depth of the inflatable shaft (4).

3. A code machine placement control system according to claim 1, characterized in that: It also includes a human-machine interaction module, wherein a manual control module is provided in the human-machine interaction module, and the manual control module includes a start switch and an emergency stop switch for switching the X-direction servo motor (7), the Y-direction servo motor (8), and the Z-direction servo motor (9) to forward or reverse rotation at any time; And the start switch and emergency stop switch that control the air intake or exhaust of the solenoid valve at any time.

4. A code machine placement control system as claimed in claim 3, characterized in that: The motor is connected to a frequency converter adapted to the motor.

5. A code machine placement control system as claimed in claim 3, characterized in that: The human-computer interaction module is a PLC touch screen adapted to the PLC control module.

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