Assembly fixture for transformer iron core
By designing fixtures with various transmission structures, adjustable clamping of transformer cores of different sizes is achieved, which solves the problem of insufficient applicability of existing equipment and improves clamping performance and operational convenience.
Patent Information
- Application Number
- CN202420773309.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The existing transformer core processing and clamping equipment has poor applicability and cannot meet the clamping requirements of transformer cores of different sizes.
A clamp was designed, which included a base, a movable slot, a bidirectional threaded shaft, an extrusion pile, a forward and reverse motor, a clamping plate and other components. Adjustable clamping of iron cores of different sizes was achieved through a variety of transmission structures, and precise adjustment was achieved by motor drive and threaded shaft transmission.
The application range and clamping performance of the clamping device are improved, and transformer cores of different sizes can be stably and reliably fixed, thereby simplifying the operation process and improving processing efficiency.
Smart Images

Figure CN223390364U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of clamps, in particular to a clamp for assembling transformer cores. Background Art
[0002] The transformer core is composed of silicon steel sheets. To reduce heat loss in the core, the core is stacked with silicon steel sheets with a thickness of 0.23-0.5mm. The silicon steel sheets used in the transformer have a relatively high silicon content. Both sides of the silicon steel sheets are coated with insulating varnish, which can insulate the stacked silicon steel sheets from each other. The thickness of the insulating varnish is only a few microns. After the coil and core are completed, the next step in the transformer is assembly. To ensure its mechanical structure and achieve installation, it needs to be fixed using a clamping device. However, the existing transformer core processing clamping equipment generally uses a fixed plate for clamping. This clamping equipment has poor applicability and cannot meet the clamping needs of transformer cores of different sizes. Therefore, to address the above problems, it is now necessary to improve it. Utility Model Content
[0003] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a transformer core assembly fixture, comprising a base, a movable groove is provided in the middle of the top of the base, a first bidirectional threaded shaft is rotatably connected inside the movable groove, both sides of the first bidirectional threaded shaft are threadedly connected to a movable block 1, square extrusion piles are fixedly installed on the tops of the two movable blocks 1, a first forward and reverse motor connected to one end of the first bidirectional threaded shaft is installed at one end of the base, a first adjusting groove is provided at the lower parts of the two square extrusion piles, a second bidirectional threaded shaft is rotatably connected inside the two first adjusting grooves, a first splint is threadedly connected on both sides of the two second bidirectional threaded shafts, and a second square extrusion pile is provided on the upper parts of the two square extrusion piles. Two adjusting grooves, the interior of the second adjusting groove is rotatably connected with a threaded rod, the surfaces of the two threaded rods are threadedly connected with moving block two, the middle parts of the two moving blocks two are provided with a third adjusting groove, the threaded rod passes through the third adjusting groove, the interiors of the two third adjusting grooves are rotatably connected with a third bidirectional threaded shaft, both sides of the two third bidirectional threaded shafts are threadedly connected with a second splint, an N-shaped frame is fixedly installed on the top of the base, a mounting block is fixedly installed on the top of the inner side of the N-shaped frame, a first adjusting rod and a second adjusting rod are installed in the middle of the mounting block, the two ends of the first adjusting rod are respectively connected to the two threaded rods, and the ends of the second adjusting rod are connected to the second and third bidirectional threaded shafts on the square extrusion piles.
[0004] Preferably, the first adjusting rod and the second adjusting rod both include an inner square tube, two mounting through holes are provided in the middle of the mounting block, a pair of bearings are installed inside the two mounting through holes, the two inner square tubes are respectively fixedly connected to the inside of the two pairs of bearings, and square transmission rods are movably inserted at both ends of the two inner square tubes, vertical plates are fixedly installed on the tops of the two square extrusion piles, the square transmission rods at both ends of the two inner square tubes are respectively rotatably connected to the two vertical plates, and the four square transmission rods are fixedly connected to the first bevel gear at one end away from the inner square tube.
[0005] Preferably, two second forward and reverse motors are installed on the top of one of the square extrusion piles, and the output ends of the two second forward and reverse motors are respectively fixedly connected to the axis of the two first bevel gears on the top of one of the square extrusion piles. The two square extrusion piles are rotatably connected on the opposite sides with gear columns, and the tops of the two gear columns and the tops of the two threaded rods are fixedly connected with the second bevel gears. The two second bevel gears on the square extrusion piles are respectively meshed with the two first bevel gears on the square extrusion piles, so that transmission can be effectively performed.
[0006] Preferably, the middle parts of the two first adjustment grooves and the two third adjustment grooves close to the tooth column are rotatably connected to worms, and the upper parts of the worms are installed with gears meshing with the tooth column, and the middle parts of the second bidirectional threaded shaft and the third bidirectional threaded shaft are fixedly installed with worm wheels, which are meshing with the worms, so that the two first clamping plates and the two second clamping plates can be adjusted to clamp the iron core.
[0007] Compared with the prior art, the beneficial effects of the utility model are as follows: by providing a base, a movable slot, a first bidirectional threaded shaft, a movable block one, a square extrusion pile, a first forward and reverse motor, a first adjusting slot, a second bidirectional threaded shaft, a first clamping plate, a second adjusting slot, a threaded rod, a movable block two, a third adjusting slot, a third bidirectional threaded shaft, a second clamping plate, an N-shaped frame, a mounting block, a first adjusting rod and a second adjusting rod, the transformer core clamping device can be adjusted to transformer cores of different sizes, so that transformer cores of different sizes can be processed, clamped and fixed, thereby effectively improving the scope of application and clamping performance of the clamping device, facilitating the processing operation of the transformer core, and the clamping device has a simple structural design, is convenient and quick to use and operate, and the clamping and fixing is stable and reliable, and its performance can meet the use requirements of transformer core processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.
[0009] In the attached figure:
[0010] Figure 1 This is a schematic diagram of the structure of the fixture for assembling transformer cores in accordance with the present invention;
[0011] Figure 2 This is a schematic diagram of the cross-sectional structure of the transformer core assembly fixture of the utility model;
[0012] Figure 3 For this utility model Figure 2 The local structure of Figure 1 ;
[0013] Figure 4 For this utility model Figure 2 Schematic diagram of the local structure Figure 2 ;
[0014] Figure 5 For this utility model Figure 2 The local structure of Figure 3 ;
[0015] In the figure: 1. base; 2. movable groove; 3. first bidirectional threaded shaft; 4. movable block 1; 5. square extrusion pile; 6. first forward and reverse motor; 7. first adjusting groove; 8. second bidirectional threaded shaft; 9. first clamping plate; 10. second adjusting groove; 11. threaded rod; 12. movable block 2; 13. third adjusting groove; 14. third bidirectional threaded shaft; 15. second clamping plate; 16. N-shaped frame; 17. mounting block; 18. first adjusting rod; 19. second adjusting rod; 20. mounting through hole; 21. bearing; 22. inner square tube; 23. square transmission rod; 24. vertical plate; 25. first bevel gear; 26. second forward and reverse motor; 27. tooth column; 28. second bevel gear; 29. worm gear; 30. worm; 31. gear. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0017] Depend on Figures 1 to 5The utility model includes a base 1, a moving groove 2 is provided in the middle of the top of the base 1, a first bidirectional threaded shaft 3 is rotatably connected inside the moving groove 2, both sides of the first bidirectional threaded shaft 3 are threadedly connected to a moving block 4, and a square extrusion pile 5 is fixedly installed on the top of the two moving blocks 4, one end of the base 1 is installed with a first forward and reverse motor 6 connected to one end of the first bidirectional threaded shaft 3, a first adjusting groove 7 is provided at the lower part of the two square extrusion piles 5, the two first adjusting grooves 7 are rotatably connected inside the second bidirectional threaded shaft 8, and the two second bidirectional threaded shafts 8 are threadedly connected on both sides with a first splint 9, a second adjusting groove 10 is provided on the upper part of the two square extrusion piles 5, and the second adjusting groove 10 is rotatably connected inside the threaded rod 11, and the two The surfaces of the threaded rods 11 are threadedly connected with moving blocks 2 12, and a third adjusting groove 13 is opened in the middle of the two moving blocks 2 12. The threaded rod 11 passes through the third adjusting groove 13, and the inside of the two third adjusting grooves 13 is rotatably connected with a third bidirectional threaded shaft 14. The two sides of the two third bidirectional threaded shafts 14 are threadedly connected with a second splint 15. An n-shaped frame 16 is fixedly installed on the top of the base 1, and a mounting block 17 is fixedly installed on the top of the inner side of the n-shaped frame 16. A first adjusting rod 18 and a second adjusting rod 19 are installed in the middle of the mounting block 17. The two ends of the first adjusting rod 18 are respectively connected to the two threaded rods 11 in transmission connection, and the ends of the second adjusting rod 19 are connected to the second bidirectional threaded shaft 8 and the third bidirectional threaded shaft 14 on the square extrusion pile 5 in transmission connection.
[0018] The first adjusting rod 18 and the second adjusting rod 19 both include an inner square tube 22. Two mounting through holes 20 are provided in the middle of the mounting block 17. A pair of bearings 21 are installed inside the two mounting through holes 20. The two inner square tubes 22 are respectively fixedly connected to the inside of the two pairs of bearings 21, and both ends of the two inner square tubes 22 are movably connected with square transmission rods 23. The tops of the two square extrusion piles 5 are both fixedly installed with vertical plates 24. The square transmission rods 23 at both ends of the two inner square tubes 22 are respectively rotatably connected to the two vertical plates 24, and the four square transmission rods 23 are fixedly connected at one end away from the inner square tube 22. There is a first bevel gear 25; two second forward and reverse motors 26 are installed on the top of one of the square extrusion piles 5, and the output ends of the two second forward and reverse motors 26 are respectively fixedly connected to the axis of the two first bevel gears 25 on the top of one of the square extrusion piles 5. The opposite sides of the two square extrusion piles 5 are rotatably connected with a gear column 27, and the tops of the two gear columns 27 and the tops of the two threaded rods 11 are fixedly connected with a second bevel gear 28. The two second bevel gears 28 on the square extrusion pile 5 are respectively meshed with the two first bevel gears 25 on the square extrusion pile 5, so that transmission can be effectively performed;
[0019] When the clamping height of the second clamping plate 15 needs to be adjusted, by starting one of the second forward and reverse motors 26, the rotation of one of the first bevel gears 25 will drive the two inner square tubes 22 and the square transmission rod 23 on the first adjusting rod 18 to rotate, and will drive the other of the first bevel gears 25 to rotate. The rotation of the two first bevel gears 25 will drive the two second bevel gears 28 at the top of the two threaded rods 11 to rotate, thereby causing the two threaded rods 11 to rotate. The rotation of the two threaded rods 11 will cause the moving block 2 12 on its surface to be raised and lowered, and the movement of the two moving blocks 12 will drive the two second clamping plates 15 thereon to move and adjust, so that the clamping height of the second clamping plate 15 can be adjusted to clamp iron cores of different heights;
[0020] By starting the first forward and reverse motor 6, the first forward and reverse motor 6 drives the first bidirectional threaded shaft 3 to rotate. The rotation of the first bidirectional threaded shaft 3 will drive the two moving blocks 1 4 to move relative to each other. The movement of the two moving blocks 1 4 will drive the two square extrusion piles 5 to move relative to each other and resist the iron core, thereby clamping iron cores of different sizes; and the movement of the square extrusion piles 5 will drive the first clamping plate 9 and the second clamping plate 15 to move.
[0021] The middle parts of the two first adjustment slots 7 and the two third adjustment slots 13 near the tooth column 27 are rotatably connected to a worm 30, and the upper parts of the worm 30 are installed with a gear 31 meshing with the tooth column 27. The middle parts of the second bidirectional threaded shaft 8 and the third bidirectional threaded shaft 14 are fixedly installed with a worm wheel 29, which is meshing with the worm 30, so that the two first clamping plates 9 and the two second clamping plates 15 can be adjusted to clamp the iron core;
[0022] When the moving block 21 moves, it drives the gear 31 to slide on the surface of the gear column 27 to maintain an effective connection. When the first clamping plate 9 and the second clamping plate 15 need to be clamped and adjusted, the other second forward and reverse motor 26 is started to drive one of the first bevel gears 25 on the second adjusting rod 19 to rotate. The rotation of one of the first bevel gears 25 will drive the two inner square tubes 22 and the square transmission rod 23 on the second adjusting rod 19 to rotate, and will drive the other first bevel gear 25 to rotate. The rotation of the two first bevel gears 25 will drive the two second bevel gears 28 at the top of the two gear columns 27 to rotate, thereby rotating the two gear columns 27 and rotating the two gears 31 respectively.
[0023] The rotation of the gear 31 will drive the worm 30 to rotate, the rotation of the worm 30 will drive the worm wheel 29 to rotate, the rotation of the worm wheel 29 will drive the second bidirectional threaded shaft 8 and the third bidirectional threaded shaft 14 to rotate, and the rotation of the second bidirectional threaded shaft 8 and the third bidirectional threaded shaft 14 will cause the two first clamping plates 9 and the two second clamping plates 15 on their surfaces to move relative to each other to clamp the iron core.
[0024] The transformer core clamping device can be adjusted for transformer cores of different sizes, so that it can process, clamp and fix transformer cores of different sizes, thereby effectively improving the application range and clamping performance of the clamping device, facilitating the processing operation of the transformer core, and the clamping device has a simple structural design, is easy to use and operate, and has stable and reliable clamping and fixing, and its performance can meet the use requirements of transformer core processing.
Claims
1. A fixture for assembling a transformer core, comprising a base (1), characterized in that: A moving groove (2) is provided in the middle of the top of the base (1), the interior of the moving groove (2) is rotatably connected to a first bidirectional threaded shaft (3), both sides of the first bidirectional threaded shaft (3) are threadedly connected to a moving block (4), the tops of the two moving blocks (4) are fixedly mounted with a square extrusion pile (5), one end of the base (1) is mounted with a first forward and reverse motor (6) connected to one end of the first bidirectional threaded shaft (3), the lower parts of the two square extrusion piles (5) are provided with a first adjustment groove (7), the interiors of the two first adjustment grooves (7) are rotatably connected to a second bidirectional threaded shaft (8), both sides of the two second bidirectional threaded shafts (8) are threadedly connected to a first splint (9), the upper parts of the two square extrusion piles (5) are provided with a second adjustment groove (10), the interiors of the second adjustment groove (10) are rotatably connected to a threaded rod (11), the two threaded rods (11) The surfaces of the two movable blocks (12) are threadedly connected, and the middle parts of the two movable blocks (12) are provided with a third adjustment groove (13). The threaded rod (11) passes through the third adjustment groove (13). The insides of the two third adjustment grooves (13) are rotatably connected with a third bidirectional threaded shaft (14). Both sides of the two third bidirectional threaded shafts (14) are threadedly connected with a second clamping plate (15). The top of the base (1) is fixedly installed with an n-shaped frame (16), and the top of the inner side of the n-shaped frame (16) is fixedly installed with a mounting block (17). The middle part of the mounting block (17) is installed with a first adjustment rod (18) and a second adjustment rod (19). The two ends of the first adjustment rod (18) are respectively connected to the two threaded rods (11). The ends of the second adjustment rod (19) are connected to the second bidirectional threaded shaft (8) and the third bidirectional threaded shaft (14) on the square extrusion pile (5).
2. The transformer core assembly fixture according to claim 1, characterized in that: The first adjusting rod (18) and the second adjusting rod (19) each include an inner square tube (22). Two mounting through holes (20) are provided in the middle of the mounting block (17). A pair of bearings (21) are installed inside the two mounting through holes (20). The two inner square tubes (22) are respectively fixedly connected to the inside of the two pairs of bearings (21). Both ends of the two inner square tubes (22) are movably connected with square transmission rods (23). The tops of the two square extrusion piles (5) are both fixedly installed with vertical plates (24). The square transmission rods (23) at both ends of the two inner square tubes (22) are respectively rotatably connected to the two vertical plates (24). The four square transmission rods (23) are fixedly connected to the first bevel gear (25) at one end away from the inner square tube (22).
3. The transformer core assembly fixture according to claim 2, characterized in that: Two second forward and reverse motors (26) are installed on the top of one of the square extrusion piles (5), and the output ends of the two second forward and reverse motors (26) are respectively fixedly connected to the axis of the two first bevel gears (25) on the top of one of the square extrusion piles (5). The two square extrusion piles (5) are rotatably connected on opposite sides thereof with tooth columns (27). The tops of the two tooth columns (27) and the tops of the two threaded rods (11) are both fixedly connected with second bevel gears (28). The two second bevel gears (28) on the square extrusion pile (5) are respectively meshed with the two first bevel gears (25) on the square extrusion pile (5).
4. The transformer core assembly fixture according to claim 3, characterized in that: The middle parts of the two first adjustment slots (7) and the two third adjustment slots (13) on one side close to the tooth column (27) are rotatably connected to a worm (30), and the upper parts of the worm (30) are each equipped with a gear (31) meshing with the tooth column (27). The middle parts of the second bidirectional threaded shaft (8) and the third bidirectional threaded shaft (14) are each fixedly equipped with a worm wheel (29), and the worm wheel (29) is meshingly connected to the worm (30).