Multifunctional vacuum homogenizing emulsifying machine
By introducing a cleaning component and an ultrasonic cleaning barrel into the vacuum homogenizing emulsifier, automatic cleaning of the emulsifier is achieved, which solves the problem of time-consuming and labor-intensive manual cleaning in the prior art and improves the automation level and cleaning effect of the emulsifier.
Patent Information
- Application Number
- CN202422722221.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The existing multifunctional vacuum homogenizing emulsifier has a poor automatic cleaning effect and requires manual cooperation of staff to thoroughly clean it, which reduces the practicality and automation level of the emulsifier.
A multifunctional vacuum homogenizing and emulsifying machine is designed, which includes a cleaning component. The cleaning component consists of multiple scrapers connected to a tightening mechanism and a pushing unit. It can automatically scrape off residual materials on the inner wall of the homogenizing and emulsifying barrel. Combined with an ultrasonic cleaning barrel and a lateral moving component, automatic cleaning is achieved.
The automatic cleaning effect of the emulsifying machine is improved, the labor intensity of the staff is reduced, the practicality and reliability of the emulsifying machine are enhanced, and the thoroughness of the cleaning effect is ensured.
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Figure CN223393249U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of homogenization and emulsification, in particular to a multifunctional vacuum homogenization and emulsification machine. Background Art
[0002] The working principle of the vacuum homogenizer is to miniaturize and homogenize the material through strong shear force. Under vacuum state, the high-speed rotation of the emulsifying head generates strong shear force, which crushes the material into tiny particles and distributes them evenly. At the same time, since the emulsifying pot is in a vacuum state, the gas in the material is extracted in time, thus obtaining a more delicate, uniform and bubble-free product.
[0003] Since the application scenarios of the vacuum homogenizing emulsifier mainly include the production of high-viscosity emulsions such as medicinal ointments, high-end creams, and lotions, some materials will inevitably adhere to the inner wall of the device during operation. Therefore, it is necessary to clean the residue in the barrel in time so that the operator can operate it again. However, the current emulsifier is mostly cleaned manually by the staff during the cleaning of the barrel residue, which is time-consuming and labor-intensive, and also occupies and compresses the working time of the emulsifier.
[0004] The Chinese utility model patent with patent application number CN201922156692.X records a multifunctional vacuum homogenizing emulsifier, which is equipped with a cleaning component. When it is necessary to clean the residual material on the inner wall of the barrel, a high-pressure water flow is filled into the inside of the cleaning component. The high-pressure water flow can easily clean the residual material on the inner wall of the barrel, thereby reducing the work of manually using rags or other cleaning tools to clean the inner wall of the barrel, improving the work efficiency of operators, and to a certain extent improving the production efficiency of the factory, thereby solving the problem of manually cleaning the inner wall of the barrel. However, the above-mentioned emulsifier uses high-pressure water flow to flush the inner wall of the barrel to achieve the cleaning of the residual material. In the face of high-viscosity materials, the flushing effect is not good, and manual cleaning cooperation of the staff is still required to ensure the cleaning effect, which reduces the automatic cleaning effect and practicality of the emulsifier. Utility Model Content
[0005] The purpose of the utility model is to provide a multifunctional vacuum homogenizing emulsifying machine to solve the problem that the existing multifunctional vacuum homogenizing emulsifying machine mentioned in the above background technology has poor automatic cleaning effect and still requires manual cleaning cooperation of staff to thoroughly complete the cleaning work, which reduces the automatic cleaning effect and practicality of the emulsifying machine.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a multifunctional vacuum homogenizing and emulsifying machine, comprising a base plate, a lateral moving assembly provided on the top of the base plate, a support plate connected to the lateral moving assembly, an ultrasonic cleaning barrel and a homogenizing and emulsifying barrel connected to the top of the support plate, the ultrasonic cleaning barrel and the homogenizing and emulsifying barrel being distributed along the moving direction of the support plate, two lifting assemblies provided on the top of the base plate, an emulsifying assembly and a cleaning assembly connected to the two lifting assemblies, respectively;
[0007] The cleaning component is used to clean the material remaining on the inner wall of the homogenizing and emulsifying barrel. The cleaning component includes a plurality of scrapers connected to the lifting component and rotating at equal angles in a circular shape.
[0008] Preferably, the cleaning assembly also includes a first motor fixedly connected to the lifting assembly, the output end of the first motor is fixedly connected to a rotating plate, and the multiple scrapers are slidably connected to the rotating plate. The cleaning assembly also includes a tightening mechanism, which is used to sequentially drive the ends of the multiple scrapers to press tightly against the inner wall of the homogenizing emulsification barrel. The advantage of this arrangement is that it effectively improves the scraping and cleaning effect, reduces the difficulty of manual cooperation of staff in cleaning, and improves the automatic cleaning effect and practicality of the emulsifier.
[0009] Preferably, the clamping mechanism includes a plurality of through grooves opened at an annular equal angle on the top of the rotating plate, a plurality of sliding rods are slidably connected at an annular equal angle in the plurality of through grooves, and the plurality of scrapers are fixedly connected to the side surfaces of the plurality of slide rods respectively, and a first elastic member is fixedly connected between the side surfaces of the slide rods and the inner side walls of the through grooves. The clamping mechanism also includes a pushing unit connected to the lifting assembly, and the pushing unit is used to push the plurality of slide rods to move along the through grooves in turn. The advantage of such a setting is that the pushing unit cooperates with the plurality of first elastic members to push the plurality of slide rods to move along the through grooves, so that the scraper can be stably driven to press against the inner wall of the homogenizing and emulsifying barrel or away from the inner wall of the homogenizing and emulsifying barrel, thereby ensuring the smooth progress of the scraping and cleaning work and improving the practicality and reliability of the homogenizing and emulsifying machine.
[0010] Preferably, the pushing unit includes a plurality of rotating rods respectively connected to the tops of the plurality of sliding rods, and the pushing unit also includes an electric push rod connected to the bottom of the rotating plate through a rotating mechanism, and the rotating mechanism can drive the electric push rod to rotate around the rotating axis of the rotating plate, and the output end of the electric push rod is fixedly connected to a circular arc-shaped push plate, and the side of the push plate away from the electric push rod can conflict with the outer circular surface of the rotating rod. The advantage of this arrangement is that the electric push rod pushes the circular arc-shaped push plate to move toward the edge of the rotating plate, so that the elastic force of the first elastic member can be overcome and the scraper can be pushed tightly against the inner wall of the homogenizing and emulsifying barrel. At the same time, the circular arc surface of the push plate cooperates with the rotatable rotating rod, so that the push plate will not hinder the rotation of the scraper, thereby ensuring that the scraping and cleaning work is carried out smoothly.
[0011] Preferably, the pressing mechanism also includes a plurality of cleaning plates fixedly connected to the bottom of the rotating plate in a ring shape at equal angles, and the ends of the plurality of cleaning plates are respectively pressed against the sides of the plurality of scrapers. The advantage of such an arrangement is that, through the provided cleaning plates, when the scraper moves toward the center of the rotating plate and resets under the elastic force of the first elastic member, the cleaning plates can scrape off the material attached to the surface of the scraper, thereby improving the cleanliness of the scraper surface, so that when the same scraper needs to participate in the scraping work multiple times, the cleaning effect of the scraper scraping and cleaning can be ensured.
[0012] In summary, the technical effects and advantages of the utility model are:
[0013] 1. In the present invention, the cleaning component is provided, so that the scraper can directly scrape and clean the residual material on the inner wall of the homogenizing and emulsifying barrel, thereby effectively improving the automatic cleaning effect of the inner wall of the homogenizing and emulsifying barrel, reducing the difficulty of manual cleaning by the staff, and further improving the practicality and automatic cleaning effect of the emulsifying machine.
[0014] 2. In the present invention, the lateral moving component is provided to drive the homogenizing emulsification barrel and the ultrasonic cleaning barrel to move left and right, so that the ultrasonic cleaning barrel can be taken turns to reach directly under the emulsification component and the cleaning component. Then, the two lifting components can respectively drive the emulsification component and the cleaning component to be immersed in the ultrasonic cleaning barrel for cleaning, thereby eliminating the need for workers to manually clean the materials attached to the surfaces of the emulsification component and the cleaning component, greatly reducing the labor intensity of the workers and improving the practicality and reliability of the emulsifying machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 This is a first structural schematic diagram of a multifunctional vacuum homogenizing emulsifier in an embodiment of the present utility model;
[0017] Figure 2 This is a second structural schematic diagram of a multifunctional vacuum homogenizing emulsifier in an embodiment of the present utility model;
[0018] Figure 3 This is a third structural schematic diagram of a multifunctional vacuum homogenizing emulsifier in an embodiment of the present utility model;
[0019] Figure 4This is a schematic structural diagram of a cleaning component in an embodiment of the present utility model;
[0020] Figure 5 This is a schematic diagram of a first partial structure of the cleaning component in an embodiment of the present utility model;
[0021] Figure 6 This is a schematic diagram of the second partial structure of the cleaning component in an embodiment of the present utility model.
[0022] In the figure: 1. Base plate; 2. Lateral moving assembly; 3. Support plate; 4. Ultrasonic cleaning barrel; 5. Homogenizing emulsification barrel; 51. Suction pipe; 6. Lifting assembly; 61. Hydraulic cylinder; 62. Lifting plate; 7. Emulsifying assembly; 71. Emulsifying cutter head; 72. Second motor; 8. Cleaning assembly; 81. First motor; 82. Rotating plate; 83. Scraper; 84. Clamping mechanism; 841. Through groove; 842. Sliding rod; 843. First elastic member; 844. Pushing unit; 8441. Rotating rod; 8442. Electric push rod; 8443. Pushing plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Example 1
[0025] Please refer to Figures 1-6 The multifunctional vacuum homogenizing and emulsifying machine shown includes a base plate 1, a lateral moving assembly 2 is provided on the top of the base plate 1, the lateral moving assembly 2 is connected to a support plate 3, an ultrasonic cleaning barrel 4 and a homogenizing and emulsifying barrel 5 are connected to the top of the support plate 3, and the ultrasonic cleaning barrel 4 and the homogenizing and emulsifying barrel 5 are distributed along the moving direction of the support plate 3. Two lifting assemblies 6 are provided on the top of the base plate 1, and the two lifting assemblies 6 are respectively connected to an emulsifying assembly 7 and a cleaning assembly 8;
[0026] The side of the ultrasonic cleaning barrel 4 is connected to a water inlet pipe and a drain pipe, and the side of the homogenizing and emulsifying barrel 5 is connected to an air suction pipe 51 to suck out the air in the barrel to form a vacuum;
[0027] The cleaning assembly 8 is used to clean the residual material on the inner wall of the homogenizing and emulsifying barrel 5. The cleaning assembly 8 includes a plurality of scrapers 83 connected to the lifting assembly 6 and rotating at equal angles in a circular shape.
[0028] The lifting assembly 6 includes a hydraulic cylinder 61 fixedly connected to the top of the base plate 1, the output end of the hydraulic cylinder 61 is fixedly connected to the lifting plate 62, and the emulsifying assembly 7 and the cleaning assembly 8 are respectively connected to the bottom of the two lifting plates 62;
[0029] The emulsifying assembly 7 includes a fixed plate fixedly connected to the bottom of the lifting plate 62 through a connecting rod, a second motor 72 is fixedly connected to the top of the fixed plate, and the output end of the second motor 72 passes through the fixed plate and is detachably fixedly connected to the emulsifying blade 71.
[0030] refer to Figures 1-6 The cleaning assembly 8 also includes a first motor 81 fixedly connected to the lifting assembly 6, and the output end of the first motor 81 is fixedly connected to a rotating plate 82. A plurality of scrapers 83 are slidably connected to the rotating plate 82. The cleaning assembly 8 also includes a tightening mechanism 84, which is used to sequentially drive the ends of the plurality of scrapers 83 to press tightly against the inner wall of the homogenizing and emulsifying barrel 5.
[0031] Specifically, the pressing mechanism 84 drives the multiple scrapers 83 to press against the inner wall of the homogenizing and emulsifying barrel 5 in turn, so that the multiple scrapers 83 can take turns to scrape off the residual material on the inner wall of the homogenizing and emulsifying barrel 5, that is, after the first scraper 83 scrapes the material for the first time, the next scraper 83 with the material attached to its surface scrapes off the residual material on the inner wall of the homogenizing and emulsifying barrel 5 again. Such a cycle can make the multiple scrapers 83 scrape off the residual material more thoroughly and effectively, and avoid the situation where multiple scrapers 83 are initially attached with material when scraping the material at the same time, resulting in the inability to thoroughly scrape off the residual material on the inner wall of the homogenizing and emulsifying barrel 5 due to the residual material attached to the surface of the scraper 83 in the later stage of scraping, thereby effectively improving the scraping and cleaning effect, reducing the difficulty of manual cleaning by the staff, and improving the automatic cleaning effect and practicality of the emulsifying machine.
[0032] refer to Figure 1-Figure 4 The tightening mechanism 84 includes a plurality of through grooves 841 which are opened at equal angles in a ring shape on the top of the rotating plate 82, and a plurality of slide rods 842 are slidably connected in a ring shape at equal angles in the multiple through grooves 841. The multiple scrapers 83 are respectively fixedly connected to the side surfaces of the multiple slide rods 842, and a first elastic member 843 is fixedly connected between the side surfaces of the slide rods 842 and the inner side walls of the through grooves 841. The tightening mechanism 84 also includes a pushing unit 844 connected to the lifting assembly 6, and the pushing unit 844 is used to push the multiple slide rods 842 to move along the through grooves 841 in sequence.
[0033] Specifically, the pushing unit 844 cooperates with the multiple first elastic members 843 to push the multiple slide rods 842 to move along the through groove 841, so that the scraper 83 can be stably driven to press against the inner wall of the homogenizing and emulsifying barrel 5 or away from the inner wall of the homogenizing and emulsifying barrel 5, ensuring the smooth progress of the scraping and cleaning work, and improving the practicality and reliability of the homogenizing and emulsifying machine.
[0034] refer to Figure 2 and Figure 4 The pushing unit 844 includes a plurality of rotating rods 8441 respectively connected to the tops of the plurality of sliding rods 842. The pushing unit 844 also includes an electric push rod 8442 connected to the bottom of the rotating plate 82 through a rotating mechanism. The rotating mechanism can drive the electric push rod 8442 to rotate around the rotating axis of the rotating plate 82 to change the position of the push plate 8443, so that the scraper 83 can comprehensively scrape and clean the inner wall of the homogenizing and emulsifying barrel 5 to ensure the smooth progress of the cleaning work. The output end of the electric push rod 8442 is fixedly connected to a circular arc-shaped push plate 8443, and the side of the push plate 8443 away from the electric push rod 8442 can conflict with the outer circular surface of the rotating rod 8441.
[0035] Specifically, the electric push rod 8442 pushes the arc-shaped push plate 8443 toward the edge of the rotating plate 82, thereby overcoming the elastic force of the first elastic member 843 and pushing the scraper 83 tightly against the inner wall of the homogenizing and emulsifying barrel 5. At the same time, the arc-shaped surface of the push plate 8443 cooperates with the rotatable rotating rod 8441, so that the push plate 8443 will not hinder the rotation of the scraper 83, thereby ensuring that the scraping and cleaning work is carried out smoothly.
[0036] refer to Figure 4-Figure 6 The pressing mechanism 84 also includes a plurality of cleaning plates 85 fixedly connected to the bottom of the rotating plate 82 in a ring shape at equal angles, and the ends of the plurality of cleaning plates 85 are respectively pressed against the sides of the plurality of scrapers 83.
[0037] Specifically, by setting up the cleaning plate 85, when the scraper 83 moves toward the center of the rotating plate 82 and resets under the elastic force of the first elastic member 843, the cleaning plate 85 can scrape off the material attached to the surface of the scraper 83, thereby improving the cleanliness of the surface of the scraper 83, so that when the same scraper 83 needs to participate in the scraping work multiple times, the cleaning effect of the scraper 83 can be ensured.
[0038] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A multifunctional vacuum homogenizing emulsifier, comprising a bottom plate (1), characterized in that: A transverse moving assembly (2) is provided on the top of the base plate (1), a support plate (3) is connected to the transverse moving assembly (2), an ultrasonic cleaning barrel (4) and a homogenizing emulsification barrel (5) are connected to the top of the support plate (3), the ultrasonic cleaning barrel (4) and the homogenizing emulsification barrel (5) are distributed along the moving direction of the support plate (3), two lifting assemblies (6) are provided on the top of the base plate (1), and the two lifting assemblies (6) are respectively connected to an emulsifying assembly (7) and a cleaning assembly (8); The cleaning assembly (8) is used to clean the material remaining on the inner wall of the homogenizing and emulsifying barrel (5), and the cleaning assembly (8) includes a plurality of scrapers (83) connected to the lifting assembly (6) and rotating in a circular manner at equal angles.
2. A multifunctional vacuum homogenizing emulsifier according to claim 1, characterized in that: The cleaning assembly (8) further comprises a first motor (81) fixedly connected to the lifting assembly (6); the output end of the first motor (81) is fixedly connected to a rotating plate (82); a plurality of scrapers (83) are slidably connected to the rotating plate (82); the cleaning assembly (8) further comprises a tightening mechanism (84); the tightening mechanism (84) is used to sequentially drive the ends of the plurality of scrapers (83) to press against the inner wall of the homogenizing and emulsifying barrel (5).
3. The multifunctional vacuum homogenizing emulsifier according to claim 2, characterized in that: The pressing mechanism (84) includes a plurality of through grooves (841) provided at annular equal angles on the top of the rotating plate (82), a plurality of slide bars (842) are slidably connected in annular equal angles in the plurality of through grooves (841), a plurality of scrapers (83) are respectively fixedly connected to the sides of the plurality of slide bars (842), a first elastic member (843) is fixedly connected between the sides of the slide bars (842) and the inner side walls of the through grooves (841), and the pressing mechanism (84) further includes a pushing unit (844) connected to the lifting assembly (6), and the pushing unit (844) is used to push the plurality of slide bars (842) to move along the through grooves (841) in sequence.
4. The multifunctional vacuum homogenizing emulsifier according to claim 3, characterized in that: The pushing unit (844) includes a plurality of rotating rods (8441) which are respectively rotatably connected to the tops of a plurality of sliding rods (842). The pushing unit (844) also includes an electric push rod (8442) which is rotatably connected to the bottom of the rotating plate (82) through a rotating mechanism. The rotating mechanism can drive the electric push rod (8442) to rotate around the rotating axis of the rotating plate (82). The output end of the electric push rod (8442) is fixedly connected to a circular arc-shaped push plate (8443). The side of the push plate (8443) away from the electric push rod (8442) can conflict with the outer circular surface of the rotating rod (8441).
5. The multifunctional vacuum homogenizing emulsifier according to claim 4, characterized in that: The pressing mechanism (84) further comprises a plurality of cleaning plates (85) fixedly connected to the bottom of the rotating plate (82) in a ring-shaped manner at equal angles, and the ends of the plurality of cleaning plates (85) respectively press against the side surfaces of the plurality of scrapers (83).
Citation Information
Patent Citations
Multifunctional vacuum homogenizing emulsifying machine
CN211329248U