Novel glass-lined reactor
By adopting a double-layer structure and composite materials in the glass-lined reactor, combined with pressure and temperature detectors, the problems of low heat transfer efficiency, easy damage and poor safety are solved, and efficient heat transfer, corrosion resistance and safety are achieved.
Patent Information
- Application Number
- CN202422636925.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Existing glass-lined reactors have low heat transfer efficiency, are easy to break, have weak corrosion resistance, insufficient high temperature resistance, and lack pressure and temperature detection functions, resulting in a short service life and poor safety.
It adopts a double-layer glass-lined structure, with the middle layer filled with aluminum-based composite materials, an anti-corrosion layer on the outer layer and a ceramic layer on the inner layer. It is equipped with a pressure detector, a temperature detector, a rotating motor and a heat transfer pipe to enhance the heat transfer performance and corrosion resistance, and has pressure and temperature detection functions.
It improves the heat transfer performance, corrosion resistance and high temperature resistance of the glass-lined reactor, enhances safety and service life, facilitates cleaning, has pressure and temperature detection functions, and improves the overall performance of the reactor.
Smart Images
Figure CN223393433U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reactors, in particular to a novel glass-lined reactor. Background Art
[0002] In the chemical, pharmaceutical and food processing industries, glass-lined reactors are widely used due to their excellent corrosion resistance and good chemical stability.
[0003] The glass-lined reactors in the prior art have some limitations, such as low heat transfer efficiency and easy breakage. In addition, the surface corrosion resistance is not strong, which reduces the service life. The internal high-temperature resistance is insufficient, it does not have wear resistance, the smoothness is poor, and it is not convenient to clean. In addition, the glass-lined reactors in the prior art are not equipped with pressure detectors and temperature detectors, and cannot detect the pressure and temperature inside the reactor. The functionality is not strong and safety cannot be improved. Utility Model Content
[0004] In view of the deficiencies of the prior art, the present invention provides a novel glass-lined reactor with advantages such as multifunctionality, and solves the problems raised in the background art.
[0005] To achieve the above-mentioned multifunctional purpose, the present invention provides the following technical solution: a novel glass-lined reactor, comprising a container body and a table, wherein a control panel is mounted on the upper end of the table, and the control panel is connected to the container body via a power cord, two feed pipes are disposed on the upper portions of both side walls of the container body, each of the feed pipes being provided with a dust cover, and two drain pipes are disposed on the lower portions of both side walls of the container body;
[0006] As a further solution of the present invention: a double-layer glass-lined layer is provided inside the container body, the middle layer of the glass-lined layer is filled with aluminum-based composite material, the outer layer of the outer glass-lined layer is provided with an anti-corrosion layer, and the inner layer of the inner glass-lined layer is provided with a ceramic layer.
[0007] As a further solution of the present invention: a rotating motor is installed in the middle of the upper end of the container body, the lower end of the rotating motor passes through the container body and is equipped with two disassembly plates through the output shaft, the two disassembly plates are threadedly connected by four locking bolts, and a rotating rod is installed at the lower end of the disassembly plate, and a plurality of heat transfer tubes are provided on the outer side wall of the rotating rod. When the rotating motor is started, the rotating rod is driven to rotate through the output shaft, and the heat transfer tubes are driven to rotate, so as to mix and stir the azodicarbonamide and the reaction liquid to ensure sufficient reaction.
[0008] As a further solution of the present invention: a pressure detector is installed on the upper part of the left side wall of the container body, and an exhaust pipe is installed in the middle part of the left side wall of the container body. The pressure inside the container body can be detected by the pressure detector. When the pressure is too high, the exhaust pipe can relieve the pressure, thereby improving safety.
[0009] As a further solution of the present invention: a temperature detector is installed on the upper part of the right side wall of the container body, and the temperature inside the container body can be detected by the temperature detector.
[0010] As a further solution of the present invention: support feet are installed at the four corners of the lower end of the container body, and the support feet support the container body to improve stability.
[0011] As a further solution of the present invention: control valves are provided on both the liquid discharge pipes and the exhaust valve to facilitate control of the flow rate.
[0012] As a further solution of the present invention: a scale line is provided in the middle of the front end wall of the container body, through which the reaction situation in the container body and the remaining amount can be observed, which brings convenience.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. In the present invention, the container body adopts a double-layer glass-lined structure, and the middle interlayer is filled with aluminum-based composite materials, which improves the overall strength and thermal conductivity. The anti-corrosion layer improves the corrosion resistance of the container body surface and increases the service life. The ceramic layer increases the high temperature resistance of the container body, and has wear resistance and smoothness, which is convenient for cleaning.
[0015] 2. In the present invention, the pressure inside the container body can be detected by the pressure detector. When the pressure is too high, the exhaust pipe can release the pressure. The temperature inside the container body can be detected by the temperature detector. It has rich functionality and improves safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of the utility model;
[0017] Figure 2 This is a schematic diagram of the material structure of the container body in the utility model;
[0018] Figure 3 It is a structural schematic diagram of the rotating rod in the utility model.
[0019] In the figure: 1. Container body; 2. Feed pipe; 3. Dust cover; 4. Rotating motor; 5. Pressure detector; 6. Exhaust pipe; 7. Scale line; 8. Control panel; 9. Drain pipe; 10. Support foot; 11. Anti-corrosion layer; 12. Glass-lined layer; 13. Aluminum-based composite material; 14. Ceramic layer; 15. Heat transfer tube; 16. Rotating rod; 17. Temperature detector; 18. Table; 19. Disassembly plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] It should be noted that the pressure detector 5 and the temperature detector are both existing technologies and are common knowledge to those skilled in the art, and will not be described in detail here.
[0022] See also Figures 1 to 3 In the embodiment of the present utility model, the novel glass-lined reactor includes a container body 1 and a table 18. A control panel 8 is installed on the upper end of the table 18. The control panel 8 is connected to the container body 1 through a power cord. Two feed pipes 2 are provided on the upper part of the two side walls of the container body 1. Dust covers 3 are provided on the feed pipes 2. Two drain pipes 9 are provided on the lower part of the two side walls of the container body 1.
[0023] A double-layer glass-lined layer 12 is provided inside the container body 1. The middle layer of the glass-lined layer 12 is filled with an aluminum-based composite material 13. The outer layer of the outer glass-lined layer 12 is provided with an anti-corrosion layer 11, and the inner layer of the inner glass-lined layer 12 is provided with a ceramic layer 14.
[0024] A rotating motor 4 is installed in the middle of the upper end of the container body 1. The lower end of the rotating motor 4 passes through the container body 1 and is equipped with two disassembly plates 19 through the output shaft. The two disassembly plates 19 are threadedly connected by four locking bolts. A rotating rod 16 is installed at the lower end of the disassembly plate 19. A plurality of heat transfer tubes 15 are provided on the outer wall of the rotating rod 16. When the rotating motor 4 is started, the rotating rod 16 is driven to rotate through the output shaft, which drives the heat transfer tubes 15 to rotate, thereby mixing and stirring the azodicarbonamide and the reaction liquid to ensure sufficient reaction. A pressure detector 5 is installed on the upper left wall of the container body 1, and an exhaust pipe is installed in the middle of the left wall of the container body 1. Through the pressure detector 5 The pressure inside the container body 1 can be detected. When the pressure is too high, the exhaust pipe 6 can relieve the pressure, thereby improving safety. A temperature detector 17 is installed on the upper part of the right side wall of the container body 1, and the temperature inside the container body 1 can be detected by the temperature detector 17. Support feet 10 are installed at the four corners of the lower end of the container body 1, and the support feet 10 support the container body 1, thereby improving stability. Control valves are provided on the two drain pipes 9 and the exhaust valve 6, which are convenient for controlling the flow rate. A scale line 7 is provided in the middle of the front end wall of the container body 1, and the reaction situation in the container body 1 can be observed through the scale line 7, and the remaining amount can be seen, which brings convenience.
[0025] The working principle of the utility model is as follows: connect the device to the power supply to ensure that the device is in the power-on state, open the two dust covers 3, inject azodicarbonamide and the reaction liquid into the container body 1 through the two feed pipes 2 respectively, operate on the control panel 8, start the rotary motor 4, drive the rotating rod 16 to rotate through the output shaft, drive the heat transfer tube 15 to rotate, mix and stir the azodicarbonamide and the reaction liquid to ensure sufficient reaction, the container body 1 adopts a double-layer glass-lined layer 12 structure, the middle interlayer is filled with aluminum-based composite material 13, which improves the overall strength and thermal conductivity, the anti-corrosion layer 11 improves the corrosion resistance of the surface of the container body 1 and increases the service life, and the ceramic layer 14 increases the container body 1 The container has high temperature resistance, wear resistance and smoothness, which is convenient for cleaning. The pressure inside the container body 1 can be detected by the pressure detector 5. When the pressure is too high, the exhaust pipe 6 can be used to relieve the pressure. The reaction situation in the container body 1 can be observed through the scale line 7 and the remaining amount can be seen, which brings convenience. The temperature inside the container body 1 can be detected by the temperature detector 17. After the reaction is completed, the azodicarbonamide reaction liquid can be discharged through the two drain pipes 9, thereby improving the drainage efficiency. The supporting feet 10 support the container body 1 and improve stability. Unscrew the four locking bolts and disassemble the rotating rod 16 and the output shaft for easy replacement and cleaning.
[0026] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A novel glass-lined reactor, comprising a container body (1) and a table (18), wherein a control panel (8) is mounted on the upper end of the table (18), and the control panel (8) is connected to the container body (1) via a power cord; two feed pipes (2) are disposed on the upper portions of both side walls of the container body (1), and each of the feed pipes (2) is provided with a dust cover (3); and two drain pipes (9) are disposed on the lower portions of both side walls of the container body (1); Its characteristics are: A double-layer glass-lined layer (12) is provided inside the container body (1), the middle interlayer of the glass-lined layer (12) is filled with an aluminum-based composite material (13), the outer layer of the outer glass-lined layer (12) is provided with an anti-corrosion layer (11), and the inner layer of the inner glass-lined layer (12) is provided with a ceramic layer (14).
2. The novel glass-lined reactor according to claim 1 is characterized in that: A rotating motor (4) is installed in the middle of the upper end of the container body (1); the lower end of the rotating motor (4) passes through the container body (1) and is installed with two disassembly plates (19) via an output shaft; the two disassembly plates (19) are threadedly connected via four locking bolts; a rotating rod (16) is installed at the lower end of the disassembly plate (19); and a plurality of heat transfer tubes (15) are provided on the outer side wall of the rotating rod (16).
3. The novel glass-lined reactor according to claim 1 is characterized in that: A pressure detector (5) is installed on the upper portion of the left side wall of the container body (1), and an exhaust pipe is installed in the middle portion of the left side wall of the container body (1).
4. The novel glass-lined reactor according to claim 1 is characterized in that: A temperature detector (17) is installed on the upper portion of the right side wall of the container body (1).
5. The novel glass-lined reactor according to claim 1 is characterized in that: Support legs (10) are installed at the four corners of the lower end of the container body (1).
6. The novel glass-lined reactor according to claim 1 is characterized in that: The two liquid discharge pipes (9) and the exhaust valve (6) are both provided with control valves.
7. The novel glass-lined reactor according to claim 1 is characterized in that: A scale line (7) is provided in the middle of the front end wall of the container body (1).