Chipping device for fiberboard production

By introducing a rotating roller and screen plate structure into the chipping device, the problem that the existing chipper cannot effectively screen small wood chips is solved, and efficient separation of qualified and unqualified wood chips is achieved, thereby improving the processing efficiency of fiberboard production.

CN223395439UActive Publication Date: 2025-09-30YEKALON JIUFANGYUAN HUBEI FLOOR PANELS
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422609043.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-09-30
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

Existing chippers lack screening measures and cannot effectively separate qualified and unqualified small wood chips, affecting processing efficiency.

Method used

A chipping device with a rotating roller and a screen plate is designed. The rotating roller is provided with cutting blades and grooves, and a vibration mechanism is provided under the screen plate. The rotating roller cuts and screens the wood chips. Qualified wood chips are discharged through the discharge port, and unqualified wood chips are discharged through the defective product discharge port.

Benefits of technology

It achieves rapid separation of qualified and unqualified wood chips, improves processing quality and efficiency, and reduces the need for subsequent secondary processing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223395439U_ABST
    Figure CN223395439U_ABST
Patent Text Reader

Abstract

The chipping device for fiberboard production comprises a shell, a feeding port is formed in the front end of the shell, a qualified product discharging port is formed in the bottom of the shell, a defective product discharging port is formed in the side wall of the rear end of the shell, a rotating roller is rotationally installed in the shell, and the rotating roller is connected with the qualified product discharging port. The fiber board cutting device comprises a rotating roller, a driving mechanism is connected to the shaft end of the rotating roller, a plurality of grooves are formed in the outer surface of the rotating roller, and cutting blades are fixedly connected to the sides, located on the grooves, of the rotating roller. The wood chips cut off can be screened through the screening plate arranged at the bottom of the rotating roller, and the unqualified wood chips intercepted on the screening plate can be discharged from the defective product discharging port through the unique structural design of the rotating roller, so that the purpose of rapidly separating the qualified wood chips from the unqualified wood chips is achieved, and the machining quality and the machining efficiency can be effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of fiberboard production, in particular to a chipping device for fiberboard production. Background Art

[0002] Fiberboard is made from wood fiber, processed through fiber preparation, applied with synthetic resin, and pressed under heat and pressure. Due to its uniform structure, fine material, stable performance, impact resistance, and ease of processing, it is widely used in domestic furniture, interior decoration, and composite wood flooring. The product is in short supply and has a very optimistic market outlook. During the fiberboard production process, chippers are used to remove excess fiberboard into small chips, allowing this excess wood to be repurposed into industries such as textiles, papermaking, and pulping.

[0003] However, existing chippers lack screening measures and cannot screen the small wood chips cut by the chipper into qualified and unqualified ones. Many of these chipped small wood chips are oversized and often do not meet the subsequent use requirements. All small wood chips need to be processed again, which greatly affects the processing efficiency. Therefore, a chipping device for fiberboard production is proposed. Utility Model Content

[0004] The purpose of the present utility model is to provide a chipping device for fiberboard production to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chipping device for fiberboard production, comprising a shell, a front end of the shell is provided with a feed port, a bottom of the shell is provided with a qualified discharge port, a rear end side wall of the shell is provided with a defective product discharge port, a rotating roller is rotatably installed inside the shell, the shaft end of the rotating roller is connected to a driving mechanism, a plurality of grooves are provided on the outer surface of the rotating roller, a cutting blade is fixedly connected to one side of the groove of the rotating roller, a screen plate is provided at the bottom of the rotating roller in the shell, one end of the screen plate is rotatably connected to the bottom of the feed port, a vibration mechanism is provided below the screen plate, and a plurality of filter holes are provided on the screen plate.

[0006] As a further preferred embodiment of the present technical solution, the plurality of grooves are distributed in a ring-shaped array.

[0007] As a further preferred embodiment of the present technical solution, the driving mechanism is composed of a No. 1 motor, a driving gear, a driven gear and a transmission belt. The No. 1 motor is fixedly connected to the outer wall of the shell, the No. 1 motor has a driving gear fixedly connected to its output shaft, the shaft end of the rotating roller has a driven gear fixedly connected, and the outer surfaces of the driven gear and the driving gear are sleeved with transmission belts and are respectively engaged with the transmission belts.

[0008] As a further preferred embodiment of the present technical solution, the diameter of the driving gear is smaller than the diameter of the driven gear.

[0009] As a further preferred embodiment of the present technical solution, the vibration mechanism is composed of a No. 2 motor, a rotating shaft, a cam and a spring. The cam is located below the sieve plate. The two ends of the cam are rotatably connected to the two inner walls of the shell through two rotating shafts. The No. 2 motor is fixedly connected to the outer wall of the shell. The output shaft of the No. 2 motor is fixedly connected to the shaft end of a rotating shaft. A plurality of springs are fixedly connected between the bottom of the sieve plate and the bottom of the inner cavity of the shell.

[0010] As a further preferred embodiment of the present technical solution, the plurality of springs are distributed in a linear array.

[0011] As a further preferred embodiment of the present technical solution, an extension plate is connected to the end of the sieve plate, and the extension plate is located inside the defective product discharge port.

[0012] The utility model provides a chipping device for fiberboard production, which has the following beneficial effects:

[0013] The utility model drives the rotating roller to rotate through a driving mechanism, thereby cutting the fiberboard, and the cut wood chips can be screened by the screen plate arranged at the bottom of the rotating roller. The unique structural design of the rotating roller can discharge the unqualified wood chips intercepted on the screen plate from the defective product discharge port, thereby achieving the purpose of quickly separating qualified wood chips from unqualified wood chips. Only unqualified wood chips need to be processed later, which can effectively improve the processing quality and processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 3 This is a schematic structural diagram of the rotating roller and the driving mechanism in the present invention;

[0017] Figure 4 For this utility model Figure 2 Schematic diagram of part of the structure;

[0018] In the figure: 1. Shell; 2. Feed inlet; 3. Qualified product outlet; 4. Defective product outlet; 5. Motor No. 1; 6. Driving gear; 7. Driven gear; 8. Transmission belt; 9. Motor No. 2; 10. Rotating shaft; 11. Cam; 12. Screen plate; 13. Spring; 14. Filter hole; 15. Extension plate; 16. Rotating roller; 17. Groove; 18. Cutting blade. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0020] The utility model provides a technical solution: Figures 1 to 4 As shown, in this embodiment, a chipping device for fiberboard production includes a shell body 1, a feed port 2 is provided at the front end of the shell body 1, a qualified discharge port 3 is provided at the bottom of the shell body 1, and a defective product discharge port 4 is provided on the rear end side wall of the shell body 1. A rotating roller 16 is rotatably installed inside the shell body 1, and the axial end of the rotating roller 16 is connected to a driving mechanism. A plurality of grooves 17 are provided on the outer surface of the rotating roller 16, and the plurality of grooves 17 are distributed in a ring array. A cutting blade 18 is fixedly connected to one side of the groove 17 of the rotating roller 16, and a sieve plate 12 is provided at the bottom of the rotating roller 16 in the shell body 1, and one end of the sieve plate 12 is rotatably connected to the bottom of the feed port 2, and a vibration mechanism is provided below the sieve plate 12, and a plurality of filter holes 14 are provided on the sieve plate 12.

[0021] Among them, the driving mechanism consists of motor No. 1 5, driving gear 6, driven gear 7 and transmission belt 8. Motor No. 1 is fixedly connected to the outer wall of the shell 1. The output shaft of motor No. 1 is fixedly connected to the driving gear 6. The shaft end of the rotating roller 16 is fixedly connected to the driven gear 7. The outer surfaces of the driven gear 7 and the driving gear 6 are covered with transmission belt 8 and are respectively engaged with the transmission belt 8.

[0022] When in use, start the No. 1 motor 5 to drive the driving gear 6 to rotate. Under the action of the transmission belt 8, the driven gear 7 will start to rotate, thereby driving the rotating roller 16 to rotate. The cutting blade 18 on the rotating roller 16 will cut the fiberboard entering the interior of the shell 1.

[0023] The diameter of the driving gear 6 is smaller than the diameter of the driven gear 7 .

[0024] With such an arrangement, a labor-saving gear set can be formed between the driving gear 6 and the driven gear 7 , thereby reducing the stress on the output shaft of the first motor 5 .

[0025] Among them, the vibration mechanism is composed of a No. 2 motor 9, a rotating shaft 10, a cam 11 and a spring 13. The cam 11 is located below the sieve plate 12. The two ends of the cam 11 are rotatably connected to the two inner walls of the shell 1 through two rotating shafts 10. The No. 2 motor 9 is fixedly connected to the outer wall of the shell 1. The output shaft of the No. 2 motor 9 is fixedly connected to the axial end of a rotating shaft 10. Multiple springs 13 are fixedly connected between the bottom of the sieve plate 12 and the bottom of the inner cavity of the shell 1. The multiple springs 13 are distributed in a linear array.

[0026] When in use, start the No. 2 motor 9 to drive the rotating shaft 10 and the cam 11 to rotate. The protrusion on the cam 11 will push the sieve plate 12 upward. When the protrusion on the cam 11 is away from the sieve plate 12, the spring 13 provided at the bottom of the sieve plate 12 can ensure that the sieve plate 12 can be quickly reset, thereby achieving the purpose of vibrating the sieve plate 12.

[0027] The end of the sieve plate 12 is connected to an extension plate 15 , and the extension plate 15 is located inside the defective product discharge port 4 .

[0028] Such an arrangement can ensure that the defective wood chips brought up by the rotating roller 16 will not fall from the gap between the screen plate 12 and the defective product discharge port 4, ensuring that the defective wood chips can smoothly enter the defective product discharge port 4.

[0029] The utility model provides a chipping device for fiberboard production, and the specific working principle is as follows:

[0030] During use, the fiberboard is fed into the feed port 2 through the feeding structure (the feeding structure can adopt the common transmission structure of the chipper, which is not the main content of this application and will not be described here), and at the same time, the No. 1 motor 5 is started to drive the driving gear 6 to rotate. Under the action of the transmission belt 8, the driven gear 7 will start to rotate, thereby driving the rotating roller 16 to rotate, and the cutting blade 18 on the rotating roller 16 will cut the fiberboard entering the shell 1. The cut wood chips will fall on the screen plate 12, and the vibration of the screen plate 12 is controlled by the vibration mechanism. The wood chips of qualified size will fall through the filter holes 14 on the screen plate 12 and be discharged through the qualified discharge port 3, while the unqualified wood chips will remain on the screen plate 12 and continue to accumulate. When the unqualified wood chips exceed a certain height, they will be pushed upward by the inner wall of the groove 17 on the rotating roller 16, so that they will be discharged from the defective product discharge port 4, thereby achieving the purpose of quickly separating qualified wood chips from unqualified wood chips.

[0031] Working principle of the vibration mechanism: Start the No. 2 motor 9 to drive the rotating shaft 10 and the cam 11 to rotate. The protrusion on the cam 11 will push the sieve plate 12 upward. When the protrusion on the cam 11 is away from the sieve plate 12, the spring 13 provided at the bottom of the sieve plate 12 can ensure that the sieve plate 12 can be quickly reset, thereby achieving the purpose of vibrating the sieve plate 12.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A chipping device for fiberboard production, comprising a housing (1), characterized in that: The front end of the shell (1) is provided with a feed port (2), the bottom of the shell (1) is provided with a qualified discharge port (3), the rear end side wall of the shell (1) is provided with a defective product discharge port (4), a rotating roller (16) is rotatably installed inside the shell (1), the shaft end of the rotating roller (16) is connected to a driving mechanism, a plurality of grooves (17) are provided on the outer surface of the rotating roller (16), a cutting blade (18) is fixedly connected to one side of the groove (17) on the rotating roller (16), a sieve plate (12) is provided at the bottom of the rotating roller (16) in the shell (1), one end of the sieve plate (12) is rotatably connected to the bottom of the feed port (2), a vibration mechanism is provided below the sieve plate (12), and a plurality of filter holes (14) are provided on the sieve plate (12).

2. A chipping device for fiberboard production according to claim 1, characterized in that: The plurality of grooves (17) are distributed in a ring-shaped array.

3. A chipping device for fiberboard production according to claim 1, characterized in that: The driving mechanism is composed of a No. 1 motor (5), a driving gear (6), a driven gear (7) and a transmission belt (8); the No. 1 motor (5) is fixedly connected to the outer wall of the housing (1); the driving gear (6) is fixedly connected to the output shaft of the No. 1 motor (5); the shaft end of the rotating roller (16) is fixedly connected to the driven gear (7); the outer surfaces of the driven gear (7) and the driving gear (6) are sleeved with a transmission belt (8) and are respectively meshed with the transmission belt (8).

4. A chipping device for fiberboard production according to claim 3, characterized in that: The diameter of the driving gear (6) is smaller than the diameter of the driven gear (7).

5. A chipping device for fiberboard production according to claim 1, characterized in that: The vibration mechanism is composed of a No. 2 motor (9), a rotating shaft (10), a cam (11) and a spring (13). The cam (11) is located below the sieve plate (12). The two ends of the cam (11) are rotatably connected to the two inner walls of the shell (1) through two rotating shafts (10). The No. 2 motor (9) is fixedly connected to the outer wall of the shell (1). The output shaft of the No. 2 motor (9) is fixedly connected to the shaft end of a rotating shaft (10). A plurality of springs (13) are fixedly connected between the bottom of the sieve plate (12) and the bottom of the inner cavity of the shell (1).

6. A chipping device for fiberboard production according to claim 5, characterized in that: The plurality of springs (13) are distributed in a linear array.

7. A chipping device for fiberboard production according to claim 1, characterized in that: The end of the sieve plate (12) is connected to an extension plate (15), and the extension plate (15) is located inside the defective product discharge port (4).