Grain unloading machine capable of reducing material leakage

By introducing a combined cleaning system of a rotating shaft, reciprocating screw, cleaning brush and scraper into the grain unloader, the problem of poor cleaning of stubborn stains on the conveyor belt surface is solved, and the working efficiency and impurity collection efficiency of the grain unloader are improved.

CN223396940UActive Publication Date: 2025-09-30HU NAN YIN LI LAI LIANG YOU SHI YE YOU XIAN GONG SI
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Patent Information

Application Number
CN202422902382.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-09-30
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

The existing grain unloader has a poor cleaning effect when cleaning stubborn stains and highly adhesive grains on the surface of the conveyor belt, which increases the running resistance and reduces the working efficiency.

Method used

A cleaning system including a rotating shaft, a reciprocating screw, a cleaning brush and a scraper is designed. The rotating shaft and the reciprocating screw are driven by a driving member to rotate synchronously. The cleaning brush cleans the surface of the conveyor belt, and the scraper moves back and forth. Combined with a vacuum cleaner and a guide bucket to collect impurities, efficient cleaning is achieved and leakage is reduced.

Benefits of technology

It effectively removes stains and residues on the conveyor belt, reduces running resistance, improves the working efficiency of the grain unloader, and realizes convenient cleaning and storage of impurities through the collection system.

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Abstract

The utility model relates to the technical field of grain transportation, and discloses a grain unloading machine capable of reducing material leakage, which comprises a machine frame and two groups of mounting frames, the mounting frames are fixedly connected to the bottom of the machine frame, and the machine frame is provided with a transportation piece for transporting grains and a separation piece for reducing the material leakage; a rotating shaft is rotatably connected to one end between the two mounting frames, a cleaning brush is fixedly connected to the outer side wall of the rotating shaft, a supporting frame is fixedly connected to the other end between the two mounting frames, a reciprocating lead screw is rotatably connected to an inner cavity of the supporting frame, and a movable block is in threaded connection to the outer side wall of the reciprocating lead screw through a ball; the top of the movable block is fixedly connected with a scraping plate, and the scraping plate is used in cooperation with the conveying piece; according to the scheme, the situation that the conveying speed is reduced due to the fact that operation resistance is increased by residual impurities can be reduced conveniently, the working efficiency of the grain unloading machine is improved, the impurities can be collected conveniently, and the situation of material leakage is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of grain transportation, in particular to a grain unloader capable of reducing material leakage. Background Art

[0002] After grain processing is completed, it needs to be transported, which is the physical flow of grain from the place of production to the place of receipt, including loading and unloading, storage, custody, packaging, transportation, distribution and information processing. After the grain is transported to the destination, it is generally transported by belt unloading equipment. Belt unloading equipment is not only suitable for horizontal transportation, but can also perform various movements such as rising and falling to adapt to different usage scenarios and terrain conditions.

[0003] The utility model patent with patent application publication number 201720667918.0 discloses that the seat and the vertical support are connected and fixed by an inclined bracket, and a number of belt sorting plates are provided on the inclined bracket, and the belt sorting plates support the mounting frame; a number of support rollers are provided on the mounting frame and the horizontal support, which are used to support the conveyor belt and divide the conveyor belt into a horizontal section and an inclined section; the conveyor belt in the inclined section passes through the belt sorting plates, and a measuring scale can be used to cumulatively weigh the grain on the conveyor belt to calculate the weight of the grain added to the granary, and the fan can easily separate the grain and impurities to improve the quality of the grain.

[0004] According to the above patent, there is a grain unloader that reduces material leakage. However, it still has shortcomings in actual use. The most obvious one is that when the current conveyor belt is in use, a cleaning plate is usually used to clean the impurities on the surface of the conveyor belt. However, when there are stubborn stains or highly adhesive grains on the conveyor belt, it is more difficult to clean the surface of the conveyor belt. The residual impurities will increase the running resistance, resulting in a slower conveying speed, thereby reducing the working efficiency of the grain unloader. For this reason, we propose a grain unloader that reduces material leakage. Utility Model Content

[0005] The purpose of the present invention is to provide a grain unloader capable of reducing material leakage, so as to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:

[0007] The present application is specifically as follows: a grain unloading machine for reducing material leakage, comprising: a frame and a mounting frame, the mounting frame being divided into two groups and fixedly connected to the bottom of the frame, the frame being provided with a transport member for conveying grain and an isolation member for reducing material leakage; a rotating shaft is rotatably connected at one end between the two groups of mounting frames, a cleaning brush is fixedly connected to the outer wall of the rotating shaft, a support frame is fixedly connected at the other end between the two groups of mounting frames, the inner cavity of the support frame is rotatably connected to a reciprocating screw, the outer wall of the reciprocating screw is connected to a movable block through a ball thread, the top of the movable block is fixedly connected to a scraper, the scraper is used in conjunction with the transport member, the mounting frame is provided with a driving member for driving the rotating shaft and the reciprocating screw to rotate synchronously, and a collecting member for storing impurities is provided between the two groups of mounting frames.

[0008] As a preferred technical solution of the present application, the transport member includes a conveyor belt, which is rotatably arranged in the inner cavity of the frame, and the bottom of the frame is fixedly connected to a support leg.

[0009] As a preferred technical solution of the present application, the isolation member includes a baffle, which is fixedly connected to the top of the frame.

[0010] As a preferred technical solution of the present application, the driving member includes a U-shaped frame and two groups of connecting rods. The U-shaped frame is fixedly connected to a side wall of the mounting frame. The two groups of connecting rods are rotatably connected to the inner cavity of the U-shaped frame. The two groups of connecting rods are fixedly connected to the rotating shaft and the reciprocating screw respectively. The side wall of the U-shaped frame is fixedly connected to a motor for driving the connecting rod to rotate. The two groups of connecting rods are provided with transmission members for making the two groups of connecting rods rotate synchronously.

[0011] As a preferred technical solution of the present application, the transmission member includes two sets of synchronous wheels, the two sets of synchronous wheels are fixedly connected to the outer side walls of the two sets of connecting rods, and a synchronous belt is provided between the two sets of synchronous wheels.

[0012] As a preferred technical solution of the present application, the collecting part includes a guide hopper, which is fixedly connected between two sets of mounting frames. The discharge port of the guide hopper is fixedly connected to a storage box, and a vacuum cleaner is embedded in the side wall of the storage box.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] In the scheme of this application:

[0015] 1. By setting a power part to drive the rotating shaft and the reciprocating screw to rotate synchronously, the cleaning brush is driven to rotate by the driving shaft, and the cleaning brush cleans the surface of the conveyor belt. At the same time, the reciprocating screw drives the movable block and the scraper to move back and forth horizontally. The reciprocating movement of the scraper makes the scraper constantly contact with the surface of the conveyor belt and generate friction during the reciprocating movement, which helps to peel off the stains and residues on the conveyor belt from the surface, achieving better cleaning effect, thereby reducing the residual impurities that increase the running resistance and cause the conveying speed to slow down, thereby improving the working efficiency of the grain unloader.

[0016] 2. By setting up a guide hopper, a storage box and a vacuum cleaner, the vacuum cleaner will suck the impurities into the guide hopper, and the impurities will be diverted to the storage box through the storage box, so as to facilitate the collection of impurities and convenient use. By setting a baffle in the frame, the baffle can be used to isolate the grain on the conveyor belt to reduce the occurrence of leakage. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0018] In the attached figure:

[0019] Figure 1 A three-dimensional diagram of a grain unloader for reducing leakage provided in this application;

[0020] Figure 2 This is an enlarged structural diagram of a diversion bucket of a grain unloader for reducing material leakage provided in this application;

[0021] Figure 3 This is a partially enlarged structural diagram of a grain unloader for reducing material leakage provided in this application.

[0022] In the figure: 100, frame; 110, conveyor belt; 120, baffle; 130, support leg; 200, mounting frame; 210, rotating shaft; 211, cleaning brush; 220, supporting frame; 221, reciprocating screw; 230, movable block; 231, scraper; 240, U-shaped frame; 241, connecting rod; 242, synchronous wheel; 243, synchronous belt; 244, motor; 250, guide bucket; 251, storage box; 252, vacuum cleaner. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0024] See also Figure 1-3 A grain unloader for reducing material leakage comprises: a frame 100 and a mounting frame 200, wherein the mounting frames 200 are two groups and are fixedly connected to the bottom of the frame 100, and a transport member for transporting grain and an isolation member for reducing material leakage are provided on the frame 100; a rotating shaft 210 is rotatably connected at one end between the two groups of mounting frames 200, and the rotating shaft 210 is used to drive a cleaning brush 211 to rotate, and a cleaning brush 211 is fixedly connected to the outer wall of the rotating shaft 210, and the cleaning brush 211 is used to clean the transport member; a support frame 220 is fixedly connected at the other end between the two groups of mounting frames 200, and the support frame 220 is used to support The reciprocating screw 221 and the inner cavity of the support frame 220 are rotatably connected to the reciprocating screw 221, and the reciprocating screw 221 is used to drive the movable block 230 and the scraper 231 to move back and forth. The outer wall of the reciprocating screw 221 is connected to the movable block 230 through a ball thread, and the top of the movable block 230 is fixedly connected to the scraper 231, and the transport parts are scraped and cleaned by the scraper 231. The scraper 231 is used in conjunction with the transport parts. A driving part for driving the rotating shaft 210 and the reciprocating screw 221 to rotate synchronously is provided on the mounting frame 200, and a collecting part for storing impurities is provided between the two sets of mounting frames 200.

[0025] See also Figure 1 The transport part includes a conveyor belt 110, which is rotatably arranged in the inner cavity of the frame 100. The bottom of the frame 100 is fixedly connected with a support leg 130. The grain is transported and unloaded through the conveyor belt 110, and the frame 100 is supported by the support leg 130.

[0026] See also Figure 1 The isolation member includes a baffle 120, which is fixedly connected to the top of the frame 100. The baffle 120 is used to isolate the grain on the conveyor belt 110 to reduce the occurrence of material leakage.

[0027] See also Figure 2 and Figure 3The driving member includes a U-shaped frame 240 and two groups of connecting rods 241. The U-shaped frame 240 is fixedly connected to a side wall of the mounting frame 200. The two groups of connecting rods 241 are rotatably connected to the inner cavity of the U-shaped frame 240. The two groups of connecting rods 241 are respectively fixedly connected to the rotating shaft 210 and the reciprocating screw 221. The side wall of the U-shaped frame 240 is fixedly connected with a motor 244 for driving the connecting rods 241 to rotate. The two groups of connecting rods 241 are provided with a transmission member for making the two groups of connecting rods 241 rotate synchronously. The connecting rod 241 drives the rotating shaft 210 and the reciprocating screw 221 to rotate through the transmission member, and the connecting rod 241 is driven to rotate by the motor 244.

[0028] See also Figure 2 and Figure 3 The transmission parts include two sets of synchronous wheels 242, which are fixedly connected to the outer walls of the two sets of connecting rods 241. A synchronous belt 243 is arranged between the two sets of synchronous wheels 242. The two sets of synchronous wheels 242 cooperate with the synchronous belt 243 to realize the synchronous rotation of the two sets of connecting rods 241.

[0029] See also Figure 2 and Figure 3 The collecting part includes a guide hopper 250, which is fixedly connected between the two sets of mounting frames 200. The discharge port of the guide hopper 250 is fixedly connected to a storage box 251. The side wall of the storage box 251 is inlaid with a vacuum cleaner 252. Specifically, a filter is provided at the input end of the vacuum cleaner 252 for filtering impurities. This is prior art and will not be described in detail here. The vacuum cleaner 252 sucks impurities into the guide hopper 250, and the impurities are guided into the storage box 251 through the guide hopper 250.

[0030] Specifically, when the present device is in use, the grain unloader for reducing leakage is first connected to the power supply, and the transport vehicle guides the grain onto the conveyor belt 110, and the grain is transported through the conveyor belt 110. At this time, the grain on the conveyor belt 110 is isolated by the baffle 120 to reduce the occurrence of leakage. Then the motor 244 is started, and the motor 244 drives a group of connecting rods 241 to rotate. The two sets of synchronous wheels 242 cooperate with the synchronous belt 243 to realize the synchronous rotation of the two sets of connecting rods 241. The rotating shaft 210 and the reciprocating screw 221 are driven to rotate by the connecting rod 241. The rotating shaft 210 drives the cleaning brush 211 to rotate, and the reciprocating screw 221 drives the movable block 230 and the scraper 231 to move back and forth. The conveyor belt 110 is cleaned by the cleaning brush 211 and the scraper 231, and the impurities are sucked into the guide bucket 250 by the vacuum cleaner 252. The impurities flow into the storage box 251 through the guide bucket 250, and the use is completed.

[0031] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A grain unloader for reducing material leakage, characterized in that: include: A frame (100) and a mounting frame (200), wherein the mounting frame (200) is provided in two groups and is fixedly connected to the bottom of the frame (100), and the frame (100) is provided with a transport member for transporting grain and an isolation member for reducing material leakage; A rotating shaft (210) is rotatably connected to one end of the two groups of mounting frames (200), and a cleaning brush (211) is fixedly connected to the outer wall of the rotating shaft (210). A support frame (220) is fixedly connected to the other end of the two groups of mounting frames (200). The inner cavity of the support frame (220) is rotatably connected to a reciprocating screw (221). The outer wall of the reciprocating screw (221) is connected to a movable block (230) via a ball screw thread. A scraper (231) is fixedly connected to the top of the movable block (230). The scraper (231) is used in conjunction with a transport member. A driving member for driving the rotating shaft (210) and the reciprocating screw (221) to rotate synchronously is provided on the mounting frame (200). A collecting member for storing impurities is provided between the two groups of mounting frames (200).

2. A grain unloader for reducing material leakage according to claim 1, characterized in that: The transport member comprises a conveyor belt (110), the conveyor belt (110) is rotatably arranged in the inner cavity of the frame (100), and the bottom of the frame (100) is fixedly connected with a support leg (130).

3. The grain unloader for reducing material leakage according to claim 1, characterized in that: The isolation member includes a baffle (120), and the baffle (120) is fixedly connected to the top of the frame (100).

4. The grain unloader with reduced material leakage according to claim 1, characterized in that: The driving member comprises a U-shaped frame (240) and two groups of connecting rods (241); the U-shaped frame (240) is fixedly connected to a side wall of the mounting frame (200); the two groups of connecting rods (241) are rotatably connected to the inner cavity of the U-shaped frame (240); the two groups of connecting rods (241) are respectively fixedly connected to the rotating shaft (210) and the reciprocating screw (221); a motor (244) for driving the connecting rods (241) to rotate is fixedly connected to the side wall of the U-shaped frame (240); and transmission members for causing the two groups of connecting rods (241) to rotate synchronously are provided on the two groups of connecting rods (241).

5. The grain unloader for reducing material leakage according to claim 4, characterized in that: The transmission member comprises two groups of synchronous wheels (242), the two groups of synchronous wheels (242) are fixedly connected to the outer side walls of the two groups of connecting rods (241), and a synchronous belt (243) is provided between the two groups of synchronous wheels (242).

6. The grain unloader for reducing material leakage according to claim 1, characterized in that: The collecting component comprises a guide hopper (250), the guide hopper (250) being fixedly connected between two sets of mounting frames (200), the discharge port of the guide hopper (250) being fixedly connected to a storage box (251), and a dust collector (252) being embedded in the side wall of the storage box (251).

Citation Information

Patent Citations

  • Conveyer belt type grain unloading device

    CN206871954U