Waste heat recycling energy-saving type spray drying tower
By introducing a heat exchange mechanism into the spray drying tower, the heat from the tower is used to heat water and circulate it to the raw liquid barrel, thus solving the problem of direct waste heat discharge and waste, and achieving waste heat reuse and improved raw liquid preheating efficiency.
Patent Information
- Application Number
- CN202422763601.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-13
AI Technical Summary
The existing waste heat recycling energy-saving spray drying tower directly discharges the high-temperature waste heat generated during use, resulting in energy waste.
A spray drying tower including a heat exchange mechanism is designed. Through the combination of a first shell, a first spiral tube, a second shell, a second spiral tube, a water tank and a water pump, the heat generated by the tower body is used to heat water and circulate it to the raw liquid barrel, thereby realizing the reuse of waste heat.
It realizes the effective utilization of waste heat, improves the preheating efficiency of the raw liquid, reduces energy waste, and improves the efficiency of the drying process.
Smart Images

Figure CN223404423U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to spray drying towers, in particular to a waste heat recycling energy-saving spray drying tower. Background Art
[0002] Spray drying towers are equipment used for drying biopesticides, medicines, and food microorganisms. Spray drying is a drying process in which a raw liquid is placed in an atomizer and separated into droplets. The powdery product is obtained by direct contact between hot air or other gases and the droplets. The spray drying tower needs to heat the air to between 120℃ and 250℃. This temperature range is set according to the drying requirements of different materials. Most materials require higher temperatures during the drying process. Therefore, energy-saving spray drying towers that reuse waste heat are needed.
[0003] Existing waste heat recycling energy-saving spray drying towers will generate a lot of heat during use. This heat will be directly discharged after the drying process. However, this waste heat is a good source of energy due to its high temperature, and direct discharge will waste energy. Utility Model Content
[0004] The purpose of the present utility model is to provide a waste heat recycling energy-saving spray drying tower to solve the problem that the existing waste heat recycling energy-saving spray drying tower proposed in the above background technology generates a high amount of heat during use. This heat will be directly discharged after the drying process. However, this waste heat is a good source of energy due to its high temperature, and direct discharge will waste energy.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a waste heat recycling energy-saving spray drying tower, comprising a base, a tower body fixedly mounted on one end of the base, a centrifugal atomizer fixedly mounted above the tower body, a blower threadedly connected to one side of the base, a filter connected to one end of a pipe of the blower, a heater connected to the other end of a pipe of the blower, a delivery pump connected to one end of a pipe of the delivery pump, a raw liquid barrel connected to one side of a pipe, and a heat exchange mechanism provided at one end of the tower body;
[0006] The heat exchange mechanism includes a first shell, a first spiral tube, a second shell, a second spiral tube, a water tank and a water pump. The outer ring of the tower body is fixedly connected to the first shell, the inner ring of the first shell is provided with a first spiral tube, the outer ring of the raw liquid barrel is fixedly connected to the second shell, the inner ring of the second shell is provided with a second spiral tube, one end of the second spiral tube is connected to the water tank, and the other end of the second spiral tube is connected to the water pump.
[0007] Preferably, one end of the heater is fixedly connected to an air inlet pipe, and one end of the air inlet pipe is connected to the tower body.
[0008] Preferably, a driving motor is fixedly mounted on the lower surface of the base, one end of the driving motor is fixedly connected to a connecting plate, and a scraper is fixedly mounted on the upper surface of the connecting plate.
[0009] Preferably, the middle part of the tower body is made of heat conduction plate material, and the upper and lower parts are made of heat insulation plate material. The first spiral tube is attached to the outer ring of the tower body and fits in with the position of the heat conduction plate.
[0010] Preferably, one end of the first spiral tube is connected to the water tank pipeline, and the other end of the first spiral tube is connected to the water pump pipeline.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the waste heat recycling energy-saving spray drying tower is provided with a first shell, a first spiral tube, a second shell, a second spiral tube, a water tank and a water pump. When in use, the water in the water tank can be pumped by the water pump to circulate between the first spiral tube and the second spiral tube. The first spiral tube is attached to the outer ring of the tower body. The heat generated by the tower body will heat the first spiral tube, thereby heating the water. Then, when the water flows into the second spiral tube, it will transfer the heat to the raw liquid barrel to heat the raw liquid barrel. After the raw liquid barrel is preheated, the raw liquid can evaporate and dry faster after being atomized. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the cross-sectional appearance structure of the utility model;
[0014] Figure 3 This is a schematic diagram of the cross-sectional structure of the tower body of the utility model;
[0015] Figure 4 This is a schematic diagram of the structure in which the first spiral tube and the second spiral tube cooperate with each other in the present invention.
[0016] In the figure: 1. Base; 2. Tower body; 3. Centrifugal atomizer; 4. Blower; 5. Filter; 6. Heater; 7. Air inlet pipe; 8. Delivery pump; 9. Raw liquid barrel; 10. Drive motor; 11. Connecting plate; 12. Scraper; 13. Heat exchange mechanism; 1301. First shell; 1302. First spiral tube; 1303. Second shell; 1304. Second spiral tube; 1305. Water tank; 1306. Water pump. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0018] See also Figure 1-4 The utility model provides a technical solution: a waste heat recycling energy-saving spray drying tower, comprising a base 1, a tower body 2 is fixedly mounted on one end of the base 1, a centrifugal atomizer 3 is fixedly mounted above the tower body 2, a blower 4 is threadedly connected to one side of the base 1, a filter 5 is connected to one end of the blower 4 through a pipe, a heater 6 is connected to the other end of the blower 4 through a pipe, a delivery pump 8 is connected to one end of the delivery pump 8 through a pipe connected to a raw liquid barrel 9, and a heat exchange mechanism 13 is provided at one end of the tower body 2;
[0019] The heat exchange mechanism 13 includes a first shell 1301, a first spiral tube 1302, a second shell 1303, a second spiral tube 1304, a water tank 1305 and a water pump 1306. The outer ring of the tower body 2 is fixedly connected to the first shell 1301, the inner ring of the first shell 1301 is provided with the first spiral tube 1302, the outer ring of the raw liquid barrel 9 is fixedly connected to the second shell 1303, the inner ring of the second shell 1303 is provided with the second spiral tube 1304, and one end of the second spiral tube 1304 is connected to the pipe. There is a water tank 1305, and the other end of the second spiral tube 1304 is connected to a water pump 1306. Through the arrangement of the first shell 1301, the first spiral tube 1302, the second shell 1303, the second spiral tube 1304, the water tank 1305 and the water pump 1306, the first spiral tube 1302 absorbs heat to heat the water, and then the water flows through the pipe to the second spiral tube 1304. Under the action of the water pump 1306, the cycle is repeated to transfer heat and heat the raw liquid barrel 9.
[0020] Furthermore, one end of the heater 6 is fixedly connected to an air inlet pipe 7, and one end of the air inlet pipe 7 is connected to the tower body 2. Through the setting of the air inlet pipe 7, the air inlet pipe 7 can connect the tower body 2 and the heater 6, and transport hot air into the tower body 2 to dry the material.
[0021] Furthermore, a driving motor 10 is fixedly installed on the lower surface of the base 1, one end of the driving motor 10 is fixedly connected to a connecting plate 11, and a scraper 12 is fixedly installed on the upper surface of the connecting plate 11. Through the setting of the scraper 12, the scraper 12 can be rotated by the driving motor 10, and during the rotation process, the adhered materials in the tower body 2 can be scraped off.
[0022] Furthermore, the middle part of the tower body 2 is made of heat-conducting plate material, and the upper and lower parts are made of heat-insulating plate material. The first spiral tube 1302 is attached to the outer ring of the tower body 2 and fits in with the position of the heat-conducting plate. Through the setting of the tower body 2, the tower body 2 can be divided into three parts: upper, middle and lower. The middle part is made of heat-conducting material and can transfer heat to the first spiral tube 1302, while the upper and lower parts are made of heat-insulating material to prevent accidental contact.
[0023] Furthermore, one end of the first spiral tube 1302 is connected to the water tank 1305 pipeline, and the other end of the first spiral tube 1302 is connected to the water pump 1306 pipeline. Through the setting of the water tank 1305, the water tank 1305 is a barrel structure, and the water tank 1305 can store water.
[0024] Working principle: First, the liquid in the raw liquid barrel 9 is transported to the centrifugal atomizer 3 through the delivery pump 8, and then the liquid is atomized and sprayed through the centrifugal atomizer 3, and at the same time, the air is inhaled through the blower 4. While being inhaled, the air passes through the filter 5 to filter out impurities, and then is heated by the heater 6, and then is transported to the tower body 2 through the air inlet pipe 7 to dry the atomized liquid. At the same time, the heat-conducting material in the middle of the tower body 2 is heated and transfers the heat to the first spiral tube 1302. The water pump 1306 pumps the water in the water tank 1305 to make the water flow between the first spiral tube 1302 and the second spiral tube 1304. After passing through the first spiral tube 1302, the water will be heated, and then the heat will be transported to the raw liquid barrel 9 through the second spiral tube 1304 to heat the raw liquid barrel 9. After the raw liquid barrel 9 is heated, the liquid inside is preheated.
[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A waste heat recycling energy-saving spray drying tower, comprising a base (1), characterized in that: A tower body (2) is fixedly mounted on one end of the base (1), a centrifugal atomizer (3) is fixedly mounted above the tower body (2), a blower (4) is threadedly connected to one side of the base (1), a filter (5) is connected to one end of a pipe of the blower (4), a heater (6) is connected to the other end of a pipe of the blower (4), a delivery pump (8) is connected to one end of a pipe of the centrifugal atomizer (3), a raw liquid barrel (9) is connected to one side of a pipe of the delivery pump (8), and a heat exchange mechanism (13) is provided at one end of the tower body (2); The heat exchange mechanism (13) comprises a first shell (1301), a first spiral tube (1302), a second shell (1303), a second spiral tube (1304), a water tank (1305) and a water pump (1306). The outer ring of the tower body (2) is fixedly connected to the first shell (1301), the inner ring of the first shell (1301) is provided with the first spiral tube (1302), the outer ring of the raw liquid barrel (9) is fixedly connected to the second shell (1303), the inner ring of the second shell (1303) is provided with the second spiral tube (1304), one end of the second spiral tube (1304) is connected to the water tank (1305) through a pipe, and the other end of the second spiral tube (1304) is connected to the water pump (1306) through a pipe.
2. The waste heat recycling energy-saving spray drying tower according to claim 1, characterized in that: One end of the heater (6) is fixedly connected to an air inlet pipe (7), and one end of the air inlet pipe (7) is connected to the tower body (2).
3. The waste heat recycling energy-saving spray drying tower according to claim 1, characterized in that: A driving motor (10) is fixedly mounted on the lower surface of the base (1), one end of the driving motor (10) is fixedly connected to a connecting plate (11), and a scraper (12) is fixedly mounted on the upper surface of the connecting plate (11).
4. The waste heat recycling energy-saving spray drying tower according to claim 1, characterized in that: The middle portion of the tower body (2) is made of a heat conduction plate material, and the upper and lower portions are made of a heat insulation plate material. The first spiral tube (1302) is fitted to the outer ring of the tower body (2) and fits in with the position of the heat conduction plate.
5. The waste heat recycling energy-saving spray drying tower according to claim 1, characterized in that: One end of the first spiral tube (1302) is connected to the water tank (1305) pipeline, and the other end of the first spiral tube (1302) is connected to the water pump (1306) pipeline.