Efficient dust removal mechanism on assembly line

By designing a flexible jet assembly and an efficient dust removal mechanism with a cover structure, the problem that traditional dust removal equipment cannot remove dust in the cover groove is solved, and efficient dust removal effects are achieved for products of different specifications.

CN223405546UActive Publication Date: 2025-10-03苏州丰京精工科技有限公司
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Patent Information

Application Number
CN202422648598.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-03
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Traditional fan equipment is difficult to effectively remove dust from the cover groove, affecting product quality.

Method used

A bendable jet assembly, including a detachable jet tube and air nozzle, combined with a bellows design and a cover structure, achieves efficient dust removal in the cover groove. The air nozzle position can be adjusted through a code scanning device to adapt to products of different specifications.

Benefits of technology

It realizes the effective removal of dust in the groove of the cover plate, is suitable for products of various specifications, has ideal dust removal effect, and keeps the products clean.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient dust removal mechanism on an assembly line, which comprises a mounting frame capable of being erected on the assembly line, an air injection assembly is arranged on the mounting frame, and the air injection assembly comprises a bendable breather pipe and an air nozzle capable of injecting air; the air nozzle comprises a connecting part and an air spraying part, one end of the connecting part is connected with the breather pipe, the other end of the connecting part is connected with the air spraying part, and the air spraying part is formed by arranging a plurality of spraying pipes. According to the efficient dust removal mechanism on the assembly line, the bendable air injection assembly is adopted to achieve dust removal of the cover plate, air force of the air nozzles is concentrated, dust at the positions of grooves of products can be better blown out, the positions of the air nozzles are adjustable, the efficient dust removal mechanism can be suitable for dust removal treatment of products of various specifications, the dust removal effect is quite ideal, practicability is high, and the efficient dust removal mechanism is suitable for popularization.
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Description

Technical Field

[0001] The utility model relates to a dust removal mechanism, in particular to a high-efficiency dust removal mechanism on an assembly line. Background Art

[0002] Currently, before assembling the battery pack and the cover, the cover must be dusted to ensure product quality. Under automated production conditions, dust removal is most appropriate for the cover during the loading stage of the assembly line.

[0003] The traditional method of dust removal involves installing fans on the assembly line. However, the cover plate is not a flat structure and has grooves and other structures. Using fans to blow dust is not very effective and often fails to completely blow away the dust in the grooves of the cover plate, resulting in suboptimal dust removal and affecting product quality. Therefore, a high-efficiency dust removal mechanism on the assembly line was designed to solve this problem.

[0004] It should be noted that the above technical background is merely for the purpose of providing a clear and complete description of the technical solutions of the present invention and to facilitate understanding by those skilled in the art. It should not be assumed that the above technical solutions are well known to those skilled in the art simply because they are described in the background technology section of the present invention. Utility Model Content

[0005] In order to overcome the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a high-efficiency dust removal mechanism on an assembly line.

[0006] To achieve the above and other related objectives, the present invention provides a technical solution: a highly efficient dust removal mechanism for an assembly line, comprising a mounting frame that can be erected on the assembly line, the mounting frame being provided with an air jet assembly, the air jet assembly comprising a bendable vent pipe and an air nozzle capable of emitting air; the air nozzle comprising a connecting portion and an air jet portion, one end of the connecting portion being connected to the vent pipe, the other end of the connecting portion being connected to the air jet portion, the air jet portion being composed of a plurality of arranged nozzles. In this solution, the use of multiple arranged nozzles to achieve air jetting can better remove dust from locations such as grooves on a product.

[0007] Furthermore, the connecting portion is detachably connected to the jetting portion. In this solution, the air nozzle is divided into a detachable connecting portion and a jetting portion, which facilitates replacement of the jetting portion with different nozzle apertures and expands the scope of application.

[0008] Furthermore, the nozzle wall thickness is uniform, and the nozzle diameter gradually decreases along the jet direction. In this solution, the inner diameter of the nozzle gradually decreases as the diameter decreases, while the air pressure gradually increases, which can more effectively blow out the dust in the groove and ensure the dust removal effect.

[0009] Furthermore, the vent pipe includes a first bending section and a second bending section, and the first bending section and the second bending section are connected by a bend pipe. In this solution, the vent pipe is arranged in sections, which can be bent into the required blowing angle better and more stably.

[0010] Furthermore, the first bending section and the second bending section are both bellows. In this solution, the bellows have low cost and good bending effect.

[0011] Furthermore, the mounting frame is a cover, and the two opposite sides of the cover are respectively provided with an inlet and an outlet through which the assembly line can pass. In this solution, the mounting frame is configured as a cover, which can be more stably mounted on the assembly line. By aligning the air nozzle with the corresponding position of the product, the blowing position can be kept stable.

[0012] Furthermore, the mounting frame is provided with an air extraction port that can be connected to an air extraction device. In this solution, the assembly line passes through the housing-shaped mounting frame, making the internal cavity of the housing semi-sealed. The air extraction port is used to evacuate the interior of the mounting frame housing, removing dust blown up by the air nozzle and ensuring product cleanliness.

[0013] Furthermore, the top of the interior of the mounting frame is provided with a plurality of air jets, which are all arranged vertically downward. In this solution, the downward air jets are arranged inside the mounting frame to blow away dust from the products on the assembly line passing through the mounting frame, keeping the products clean.

[0014] Furthermore, the number of the air jet pipes is 8 to 20, and the air jet pipes are distributed in an array. In this solution, the air jet pipes distributed in an array on the mounting frame can perform dust blowing treatment on the product more comprehensively.

[0015] Furthermore, the mounting frame is provided with a code scanning device connected to a control system. In this solution, the code scanning device is used to scan the QR code on the product. When the product specifications on the assembly line change, the position of the air nozzle can be manually adjusted to maintain the best dust removal effect.

[0016] Due to the application of the above technical solution, the present invention has the following beneficial effects compared with the prior art:

[0017] The high-efficiency dust removal mechanism on the assembly line designed by the utility model adopts a bendable jet assembly to realize dust removal on the cover plate. The air nozzle has concentrated wind force, which can better blow out the dust in the groove position of the product. The position of the air nozzle is adjustable, which can be suitable for dust removal of products of various specifications. The dust removal effect is very ideal, the practicability is strong, and it is suitable for promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1This is a schematic diagram of the dust removal mechanism of the utility model on the production line;

[0019] Figure 2 The overall structure of the dust removal mechanism of the utility model is shown in FIG. Figure 1 (Export side);

[0020] Figure 3 The overall structure of the dust removal mechanism of the utility model is shown in FIG. Figure 2 (entrance side);

[0021] Figure 4 This is a schematic diagram of the structure of the jet assembly of the utility model;

[0022] Figure 5 This is a schematic diagram of the gas nozzle structure of the utility model;

[0023] In the above drawings, 1. assembly line; 2. mounting frame; 3. jet assembly; 31. vent pipe; 311. first bend section; 312. second bend section; 313. elbow; 32. air nozzle; 321. connecting part; 322. jet part; 323. nozzle; 4. inlet; 5. outlet; 6. air exhaust port; 7. jet pipe. DETAILED DESCRIPTION

[0024] The following describes the implementation of the present invention through specific embodiments. People familiar with this technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

[0025] It should be noted that in the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or the orientations or positional relationships in which the utility model product is usually placed when in use. These are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third" and the like are only used to distinguish descriptions, and cannot be understood as indicating or implying relative importance. Terms such as "horizontal", "vertical", and "overhanging" do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0026] It should also be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections, direct connections, indirect connections via an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0027] In the description of this application, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of this application; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.

[0028] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more precise definition of the protection scope of the present invention.

[0029] Example 1:

[0030] See attached Figure 1 and attached Figure 2 As shown, this embodiment provides a high-efficiency dust removal mechanism on an assembly line, including a mounting frame 2 that can be erected on an assembly line 1, a jet assembly 3 is provided on the mounting frame 2, and the jet assembly 3 includes a bendable vent pipe 31 and an air nozzle 32 that can emit air; the air nozzle 32 includes a connecting portion 321 and an air injection portion 322, one end of the connecting portion 321 is connected to the vent pipe 31, and the other end of the connecting portion 321 is connected to the air injection portion 322, and the air injection portion 322 is composed of a plurality of nozzles 323 arranged in an array. The use of a plurality of arranged nozzles 323 to achieve air injection can better remove dust from locations such as grooves of the product. See the attached Figure 5 As shown, the connecting portion 321 is detachably connected to the air jet portion 322. The air nozzle 32 is divided into a detachable connecting portion 321 and an air jet portion 322, making it easy to replace the air jet portion 322 with nozzles 323 of different apertures, thereby expanding its applicability. In this embodiment, the dust removal mechanism utilizes a flexible air jet assembly 3 to remove dust from the cover plate. The air nozzle 32 provides concentrated airflow, effectively removing dust from the product grooves. Furthermore, the position of the air nozzle 32 is adjustable, making it suitable for dust removal on products of various specifications, achieving excellent dust removal results.

[0031] Example 2:

[0032] See attached Figure 5 As shown, this embodiment is a further improvement on the first embodiment. Specifically, the nozzle 323 has a uniform wall thickness and its diameter gradually decreases along the direction of airflow. In this embodiment, the inner diameter of the nozzle 323 gradually decreases as the diameter decreases, while the air pressure gradually increases, which can more effectively blow out the dust in the groove and ensure dust removal effect.

[0033] Example 3:

[0034] See attached Figure 4 As shown, this embodiment further improves upon the second embodiment. Specifically, the vent tube 31 includes a first bend section 311 and a second bend section 312, which are connected by an elbow 313. The vent tube 31 is segmented, enabling better and more stable bending to the desired blowing angle. Both the first bend section 311 and the second bend section 312 are bellows, offering low cost and excellent bending performance.

[0035] Example 4:

[0036] See attached Figure 2 and attached Figure 3 As shown, this embodiment is a further improvement on the basis of the third embodiment, and its specific method is as follows: the mounting frame 2 is a cover, and the two opposite sides of the cover are respectively provided with an inlet 4 and an outlet 5 through which the assembly line 1 can pass. The mounting frame 2 is set as a cover, which can be more stably mounted on the assembly line 1. The air nozzle 32 is aligned with the corresponding position of the product, and the blowing position can be kept stable. The mounting frame 2 is provided with an exhaust port 6 that can be connected to an exhaust device. The assembly line 1 passes through the cover-shaped mounting frame 2, and the internal cavity of the cover can be set to a semi-sealed type; the exhaust port 6 is set to exhaust the inside of the cover of the mounting frame 2, sucking away the dust blown up by the air nozzle 32, and ensuring the cleanliness of the product. The number of the exhaust ports 6 can be two, set up top and bottom, which can absorb the dust more cleanly.

[0037] Embodiment 5:

[0038] See attached Figure 3As shown, this embodiment further improves upon the fourth embodiment. Specifically, several air jets 7 are positioned vertically downward at the top of the mounting frame 2. These downward-facing air jets 7 within the mounting frame 2 allow for comprehensive dust removal from the products on the assembly line 1 passing through the mounting frame 2, keeping them clean. Eight to twenty air jets 7 are provided, arranged in an array. This array of air jets 7 on the mounting frame 2 allows for more comprehensive dust removal from the products.

[0039] Example 6:

[0040] Although not shown in the accompanying drawings, this embodiment is a further improvement on the fifth embodiment. Specifically, a barcode scanning device is provided on mounting bracket 2 and connected to a control system. In this embodiment, the barcode scanning device is used to scan the QR code on the product. As product specifications on assembly line 1 change, the position of air nozzle 32 can be manually adjusted to maintain optimal dust removal.

[0041] The high-efficiency dust removal mechanism on the assembly line designed by the utility model adopts a bendable jet assembly to realize dust removal on the cover plate. The air nozzle has concentrated wind force, which can better blow out the dust in the groove position of the product. The position of the air nozzle is adjustable, which can be suitable for dust removal of products of various specifications. The dust removal effect is very ideal, the practicability is strong, and it is suitable for promotion.

[0042] The above implementation methods are only for illustrating the technical concept and features of the utility model. Its purpose is to enable people familiar with this technology to understand the content of the utility model and implement it. It cannot be used to limit the scope of protection of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the scope of protection of the utility model.

Claims

1. A high-efficiency dust removal mechanism on an assembly line, characterized by: The invention comprises a mounting frame (2) that can be erected on an assembly line (1), wherein an air jet assembly (3) is provided on the mounting frame (2), wherein the air jet assembly (3) comprises a bendable vent pipe (31) and an air nozzle (32) capable of ejecting air; the air nozzle (32) comprises a connecting portion (321) and an air jet portion (322), wherein one end of the connecting portion (321) is connected to the vent pipe (31), and the other end of the connecting portion (321) is connected to the air jet portion (322), and the air jet portion (322) is composed of a plurality of nozzles (323) arranged in an array.

2. The high-efficiency dust removal mechanism on an assembly line according to claim 1, characterized in that: The connecting portion (321) is detachably connected to the jetting portion (322).

3. The high-efficiency dust removal mechanism on an assembly line according to claim 1, characterized in that: The nozzle (323) has a uniform wall thickness, and the diameter of the nozzle (323) gradually decreases along the jetting direction.

4. The high-efficiency dust removal mechanism on an assembly line according to claim 1, characterized in that: The vent pipe (31) comprises a first bending section (311) and a second bending section (312); the first bending section (311) and the second bending section (312) are connected via a bend pipe (313).

5. The high-efficiency dust removal mechanism on an assembly line according to claim 4, characterized in that: The first bending section (311) and the second bending section (312) are both bellows.

6. The high-efficiency dust removal mechanism on an assembly line according to claim 1, characterized in that: The mounting frame (2) is a cover body, and two opposite sides of the cover body are respectively provided with an inlet (4) and an outlet (5) through which the assembly line (1) can pass.

7. The high-efficiency dust removal mechanism on an assembly line according to claim 1, characterized in that: The mounting frame (2) is provided with an air extraction port (6) that can be connected to an air extraction device.

8. The high-efficiency dust removal mechanism on an assembly line according to claim 1, characterized in that: A plurality of air jet pipes (7) are provided at the top end of the interior of the mounting frame (2), and the air jet pipes (7) are all arranged vertically downward.

9. The high-efficiency dust removal mechanism on an assembly line according to claim 8, characterized in that: The number of the air jet pipes (7) is 8 to 20, and the air jet pipes (7) are distributed in an array.

10. The high-efficiency dust removal mechanism on an assembly line according to claim 1, characterized in that: The mounting frame (2) is provided with a code scanning device, and the code scanning device is connected to a control system.