Special mold frame for producing compression-resistant buffer type ALC (autoclaved lightweight concrete) plate
By introducing a buffer component into the ALC sheet production mold, the problem of unstable connection during mold vibration was solved, achieving a more stable mold connection and improved molding quality.
Patent Information
- Application Number
- CN202422788800.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-15
AI Technical Summary
During the vibration process of existing ALC board production molds, the fixing pins are easily dislodged or loosened, resulting in unstable connections, slurry leakage, and affecting molding quality.
A special mold frame for the production of compression-resistant and buffering ALC panels is designed. The buffer components include a damping telescopic support rod, a connecting plate and a spring telescopic rod to form a triangular structure to absorb and disperse vibration impact force and enhance connection stability.
Effectively absorb the vibration impact of slurry, reduce connection looseness, improve mold connection stability, prevent slurry leakage, and ensure molding quality.
Smart Images

Figure CN223407167U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ALC plate production, in particular to a special mold frame for producing pressure-resistant and buffering ALC plates. Background Art
[0002] ALC board, the full name of autoclaved lightweight concrete board, is a high-performance building material. It uses fly ash (or silica sand), cement, lime and other main raw materials, and is supplemented with aluminum powder as a foaming agent. It is a porous concrete molded board (containing treated steel reinforcement) cured with high-pressure steam. ALC board can be used as both wall material and roof panel. It has the significant advantages of light weight, high strength, heat insulation, sound insulation, fire resistance and waterproofness. These characteristics make ALC board widely used in construction, decoration, partition, sound insulation, heat insulation, fire prevention and other fields. Casting mold frame is the key equipment for ALC board forming. In the production process of ALC board, the measured and mixed slurry will be poured into the mold frame, and the slurry inside the mold needs to be vibrated to ensure that the slurry can be evenly distributed and the bubbles are expelled during the pouring process, thereby improving the density and quality of the board.
[0003] In the prior art, Chinese patent publication number CN211164490U provides a concrete body production mold, which relates to the field of building materials. The concrete body production mold includes a mold cart and side formwork frames. The mold cart is provided with a base plate, and the side formwork frames are detachably mounted on the base plate. The side formwork frames are shorter than the base plate. In the present utility model, the side formwork frames are shorter than the base plate. When the side formwork frames and base plate are mated, the base plate can adapt to side formwork frames of different lengths, allowing the concrete body production mold to produce bodies of different lengths, thereby expanding the range of applications of the concrete body production mold.
[0004] However, in actual use, the above solution still has some shortcomings. The mold cannot reduce the vibration of the entire mold during use. During long-term vibration, the fixing pin will fall out of the positioning hole, or the loosening caused by vibration will lead to an unstable connection between the side mold frame and the bottom plate, resulting in slurry leakage and problems with the ALC board after molding. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide a special mold frame for producing a pressure-resistant and buffering ALC plate, so as to overcome the deficiencies in the above-mentioned prior art.
[0006] The utility model provides a technical solution to the above-mentioned technical problem as follows: a special mold frame for producing pressure-resistant and buffer-type ALC plates, comprising a mold cart; the mold frame is fixedly mounted on the top of the mold cart, and buffer assemblies are fixedly mounted on the front and rear sides of the mold frame, wherein the number of the buffer assemblies is multiple and evenly distributed on the front and rear sides of the mold frame, and the bottom of the buffer assembly is fixedly connected to the top of the mold cart;
[0007] The buffer assembly includes a first mounting plate, a second mounting plate, a damping telescopic support rod, a connecting plate and a spring telescopic rod, wherein the damping telescopic support rod is rotatably mounted between the first mounting plate and the second mounting plate, the connecting plate is fixedly mounted on the outer side of the damping telescopic support rod, the top of the spring telescopic rod is fixedly mounted on the bottom of the connecting plate, and the bottom of the spring telescopic rod is fixedly connected to the top of the mold vehicle;
[0008] The first mounting plate in each of the buffer assemblies is fixedly connected to the corresponding side of the mold frame, and the second mounting plate in each of the buffer assemblies is fixedly connected to the top of the mold vehicle.
[0009] The beneficial effect of the present invention is that through the cooperation of multiple buffer components on the front and rear sides of the mold frame, the damping telescopic support rod inside the buffer component can absorb the outward impact force generated by the slurry in the mold frame during the pouring process, and when the slurry is vibrated, the vibration transmitted to both sides is absorbed, and the connecting plate, spring telescopic rod and damping telescopic support rod form a triangular structure, which can absorb and disperse part of the impact force, thereby reducing the burden on the damping telescopic support rod and reducing the instability of the connection relationship caused by vibration.
[0010] On the basis of the above technical solution, the present invention can also be improved as follows.
[0011] Furthermore, a first buffer pad is fixedly installed at the connection between the first mounting plate and the mold frame.
[0012] Furthermore, a second buffer pad is fixedly installed at the connection between the second mounting plate and the mold vehicle.
[0013] Furthermore, a damping spring shock absorber is fixedly installed on the bottom of the mold vehicle, and a shock absorbing plate is fixedly installed on the bottom of the damping spring shock absorber.
[0014] Furthermore, the top of the shock-absorbing plate is provided with four spring shock-absorbing rods distributed in a rectangular shape.
[0015] Furthermore, the top of the shock-absorbing plate is provided with four mounting grooves distributed in a rectangular shape, and docking blocks are fixedly installed inside the four mounting grooves. The bottom of the mold vehicle is fixed with four hydraulic push rods distributed in a rectangular shape, and the bottom of the telescopic ends of the four hydraulic push rods are fixed with electromagnets, and the bottom of the electromagnets is adsorbed on the top of the docking block. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from another perspective;
[0018] Figure 3 This is a schematic diagram of the structure of the buffer component of the utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the lower components of the mold vehicle of the utility model;
[0020] Figure 5 This is a schematic diagram of the connection between the electromagnet and the docking block of the utility model.
[0021] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0022] 1. Mold cart; 2. Mold frame; 3. Buffer assembly; 301. First mounting plate; 302. Second mounting plate; 303. Damping telescopic support rod; 304. Connecting plate; 305. Spring telescopic rod; 4. First buffer pad; 5. Second buffer pad; 6. Damping spring shock absorber; 7. Shock absorber plate; 8. Spring shock absorber rod; 9. Mounting slot; 10. Docking block; 11. Hydraulic push rod; 12. Electromagnet. DETAILED DESCRIPTION
[0023] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0024] Example 1, as Figures 1 to 5 As shown, a special mold frame for producing pressure-resistant and buffer-type ALC sheets includes a mold cart 1; a mold frame 2 is fixedly mounted on the top of the mold cart 1, and buffer components 3 are fixedly mounted on the front and rear sides of the mold frame 2. The number of buffer components 3 is uniformly distributed on the front and rear sides of the mold frame 2, and the bottom of the buffer components 3 is fixedly connected to the top of the mold cart 1;
[0025] The buffer assembly 3 includes a first mounting plate 301, a second mounting plate 302, a damping telescopic support rod 303, a connecting plate 304 and a spring telescopic rod 305. The damping telescopic support rod 303 is rotatably mounted between the first mounting plate 301 and the second mounting plate 302. The connecting plate 304 is fixedly mounted on the outer side of the damping telescopic support rod 303. The top of the spring telescopic rod 305 is fixedly mounted on the bottom of the connecting plate 304. The bottom of the spring telescopic rod 305 is fixedly connected to the top of the mold vehicle 1.
[0026] The first mounting plate 301 in each buffer assembly 3 is fixedly connected to the corresponding side of the mold frame 2 , and the second mounting plate 302 in each buffer assembly 3 is fixedly connected to the top of the mold vehicle 1 .
[0027] After fixing the first mounting plate 301 and the second mounting plate 302, it can ensure that the damping telescopic support rod 303 will not loosen or shift due to vibration when installed at an angle, thereby achieving a better pressure-resistant buffering effect. In addition, through the installation of the connecting plate 304 and the spring telescopic rod 305, the spring support rod 305 can form a stable triangular structure with the damping telescopic support rod 303, which can effectively resist the pressure and vibration transmitted from the inside of the mold frame 2.
[0028] Example 2: This example is a further improvement based on Example 1, and its details are as follows: a first buffer pad 4 is fixedly installed at the connection between the first mounting plate 301 and the mold frame 2.
[0029] The pressure-resistant and buffering effect of the buffer assembly 3 is further improved, and the connection between the first mounting plate 301 and the mold frame 2 is made stronger, reducing the influence of pressure and vibration on the connection.
[0030] Example 3: This example is a further improvement based on Example 1, and its details are as follows: a second buffer pad 5 is fixedly installed at the connection between the second mounting plate 302 and the mold vehicle 1 .
[0031] The pressure-resistant and buffering effect of the buffer assembly 3 is further improved, and the connection between the second mounting plate 302 and the mold vehicle 1 is made stronger, reducing the influence of pressure and vibration on the connection.
[0032] Example 4: This example is a further improvement based on Example 1, and its details are as follows: a damping spring shock absorber 6 is fixedly installed on the bottom of the mold vehicle 1, and a shock absorbing plate 7 is fixedly installed on the bottom of the damping spring shock absorber 6.
[0033] Before pouring, the bottom of the shock-absorbing plate 7 contacts the ground. Under the action of the damping spring shock absorber 6, the vibration and pressure effects on the entire device are reduced during the pouring and vibration process inside the mold frame 2.
[0034] Example 5: This example is a further improvement based on Example 4, and its details are as follows: the top of the shock-absorbing plate 7 is provided with four spring shock-absorbing rods 8 distributed in a rectangular shape.
[0035] Further improving the support and pressure-resistant buffering effect below the mold vehicle 1 can effectively reduce the impact of the upper mold frame 2 on the connection of the buffer assembly 3 when it is subjected to pressure and vibration.
[0036] Example 6. This example is a further improvement based on Example 4, and its details are as follows: four mounting grooves 9 are provided on the top of the shock-absorbing plate 7 and are distributed in a rectangular shape, and docking blocks 10 are fixedly installed inside the four mounting grooves 9. Four hydraulic push rods 11 are fixedly installed on the bottom of the mold vehicle 1 and are distributed in a rectangular shape, and electromagnets 12 are fixedly installed on the bottom of the telescopic ends of the four hydraulic push rods 11, and the bottom of the electromagnet 12 is adsorbed on the top of the docking block 10.
[0037] When the mold cart 1 needs to move, the bottom of the telescopic end of the hydraulic push rod 11 extends downward to make the bottom of the electromagnet 12 contact with the top of the docking block 10, so that the electromagnet 12 is energized and can be adsorbed with the docking block 10, thereby retracting the telescopic end of the hydraulic push rod 11 and driving the shock-absorbing plate 7 to move upward, thereby avoiding the shock-absorbing plate 7 still contacting the ground when the mold cart 1 is moving, causing inconvenience in movement.
[0038] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A special mold frame for producing compression-resistant and buffering ALC panels, characterized by: The invention comprises a mold trolley (1); a mold frame (2) is fixedly mounted on the top of the mold trolley (1); buffer components (3) are fixedly mounted on both the front and rear sides of the mold frame (2); the number of the buffer components (3) is several and they are evenly distributed on the front and rear sides of the mold frame (2); the bottom of the buffer component (3) is fixedly connected to the top of the mold trolley (1); The buffer assembly (3) comprises a first mounting plate (301), a second mounting plate (302), a damping telescopic support rod (303), a connecting plate (304) and a spring telescopic rod (305); the damping telescopic support rod (303) is rotatably mounted between the first mounting plate (301) and the second mounting plate (302); the connecting plate (304) is fixedly mounted on the outside of the damping telescopic support rod (303); the top of the spring telescopic rod (305) is fixedly mounted on the bottom of the connecting plate (304); and the bottom of the spring telescopic rod (305) is fixedly connected to the top of the mold vehicle (1); The first mounting plate (301) in each of the buffer components (3) is fixedly connected to the corresponding side of the mold frame (2), and the second mounting plate (302) in each of the buffer components (3) is fixedly connected to the top of the mold vehicle (1).
2. A special mold frame for producing compression-resistant and buffering ALC plates according to claim 1, characterized in that: A first buffer pad (4) is fixedly mounted at the connection between the first mounting plate (301) and the mold frame (2).
3. The special mold frame for producing compression-resistant and buffering ALC plates according to claim 1, characterized in that: A second buffer pad (5) is fixedly mounted at the connection between the second mounting plate (302) and the mold vehicle (1).
4. The special mold frame for producing compression-resistant and buffering ALC plates according to claim 1, characterized in that: A damping spring shock absorber (6) is fixedly installed on the bottom of the mold vehicle (1), and a shock absorbing plate (7) is fixedly installed on the bottom of the damping spring shock absorber (6).
5. A special mold frame for producing compression-resistant and buffering ALC panels according to claim 4, characterized in that: The top of the shock absorbing plate (7) is provided with four spring shock absorbing rods (8) distributed in a rectangular shape.
6. A special mold frame for producing compression-resistant and buffering ALC panels according to claim 4, characterized in that: The top of the shock-absorbing plate (7) is provided with four mounting grooves (9) distributed in a rectangular shape, and docking blocks (10) are fixedly installed inside the four mounting grooves (9). The bottom of the mold vehicle (1) is fixedly provided with four hydraulic push rods (11) distributed in a rectangular shape, and the bottom of the telescopic end of the four hydraulic push rods (11) is fixedly provided with an electromagnet (12), and the bottom of the electromagnet (12) is adsorbed on the top of the docking block (10).
Citation Information
Patent Citations
Concrete green body production mold
CN211164490U