Automatic tray feeding device
By designing an automatic tray loading device and utilizing the X-axis and Y-axis traverse mechanisms and the material-retrieving cylinder, stable movement of the tray and batch loading are achieved, solving the problem of poor material retrieving continuity in the existing technology and improving efficiency and stability.
Patent Information
- Application Number
- CN202422899126.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-27
AI Technical Summary
The existing tray loading mechanism adopts a single loading method, which leads to poor material taking continuity and low efficiency, and needs to be improved.
An automatic tray loading device was designed. The X-axis and Y-axis transverse mechanisms were combined with a retrieving cylinder to achieve stable movement of the tray and batch loading. The setting of the loading and unloading racks ensured the continuity and stability of the retrieving.
It improves the loading efficiency of the products inside the tray, ensures the stability during the movement, reduces the frequency of adding trays, and improves work efficiency.
Smart Images
Figure CN223408978U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tray loading, in particular to an automatic tray loading device. Background Art
[0002] In industrial production lines, a tray usually refers to a material tray that carries workpieces for operation. It is an important tool on the production line that can ensure stable transmission and precise positioning of workpieces, thereby improving production efficiency.
[0003] The existing tray loading mechanism usually adopts a single loading method, which requires frequent addition of trays and poor continuity of material removal, thereby reducing work efficiency and needs to be improved. Utility Model Content
[0004] The purpose of the utility model is to provide an automatic tray loading device to solve the problem of low tray loading and unloading efficiency proposed in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic tray loading device, comprising a base, wherein a loading rack and an unloading rack are fixedly connected on both sides of the top of the base, one end of the base is fixedly connected to a mounting seat, an X-axis transverse movement mechanism is installed on the top of the mounting seat, a Y-axis transverse movement mechanism is provided on the X-axis transverse movement mechanism, a material picking cylinder is slidably connected to the Y-axis transverse movement mechanism, the material picking cylinder and the Y-axis transverse movement mechanism are located between the loading rack and the unloading rack, a bottom plate is connected to the top of the base for lifting and lowering, a slide is slidably connected to the bottom plate, a tray is rotatably connected to the top of the slide, the tray is located at the bottom of the Y-axis transverse movement mechanism, the height of the tray is lower than the bottom height of the loading rack, and a tray body is provided inside the loading rack.
[0006] Preferably, both ends of one side of the base are fixedly connected to a first lifting cylinder, and the top of the first lifting cylinder is connected to a side thrust cylinder.
[0007] Preferably, a clamping block is connected to the inner side of the side push cylinder, and the position of the clamping block corresponds to that of the loading rack.
[0008] Preferably, a rotating motor is installed on the top of the slide, one end of the rotating motor shaft is connected to a tray, and the tray and the slide are rotatably connected.
[0009] Preferably, an opening is provided at the bottom of the base, a second lifting cylinder is inserted into the opening, a stabilizing frame is fixedly connected to the lower end of the base, a group of stabilizing frames are provided at each end of the second lifting cylinder, and a movable plate is connected to the top of the second lifting cylinder.
[0010] Preferably, both ends of the top of the movable plate are fixedly connected with slide rails, and a slide groove is provided at the bottom of the slide plate. The slide groove is consistent with the slide rail structure, and the slide plate and the slide rail form a sliding connection.
[0011] Preferably, a transverse cylinder is installed on the top side of the movable plate, and one end of the transverse cylinder is connected to one side of the slide plate.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] (1) This device can improve the efficiency of loading products into the tray body, while ensuring the stability of the tray body during movement, avoiding the falling of products inside the tray body and ensuring the quality of the products.
[0014] (2) This device is used for loading and unloading by setting a loading rack and an unloading rack on the left and right sides of the top of the base, and at the same time setting a material picking cylinder, a Y-axis transverse movement mechanism and an X-axis transverse movement mechanism between the loading rack and the unloading rack. The material picking cylinder, the Y-axis transverse movement mechanism and the X-axis transverse movement mechanism can realize the stable movement of the tray body from the loading rack to the unloading rack, which not only ensures the continuity of material picking, but also ensures the stability of the tray body during movement.
[0015] (3) This device can add tray bodies in batches by setting the loading rack and unloading rack at a certain height, thereby reducing the frequency of adding tray bodies and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional diagram of an automatic tray loading device of the utility model;
[0017] Figure 2 This is a rear view of an automatic tray loading device of the utility model.
[0018] Figure 3 This utility model is a tray automatic loading device Figure 1 Enlarged view of point A in the middle;
[0019] Figure 4 This is a side view of the connection between the bottom plate, slide plate and tray of an automatic tray loading device of the utility model;
[0020] Figure 5 This is a top view of an automatic tray loading device of the utility model;
[0021] Figure 6 This utility model is a tray automatic loading device Figure 5 Enlarged view of point B in the middle.
[0022] In the figure: 1. Loading rack; 2. Side push cylinder; 3. Movable plate; 4. Base; 5. First lifting cylinder; 6. Retrieving cylinder; 7. Y-axis transverse movement mechanism; 8. Unloading rack; 9. X-axis transverse movement mechanism; 10. Mounting seat; 11. Second lifting cylinder; 12. Stabilizing frame; 13. Tray body; 14. Bottom plate; 15. Transverse movement cylinder; 16. Slide rail; 17. Slide plate; 18. Rotating motor; 19. Pallet; 20. Clamp. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-6The utility model provides a technical solution: an automatic tray loading device, comprising a base 4, with a loading rack 1 and an unloading rack 8 fixedly connected on both sides of the top of the base 4, and a first lifting cylinder 5 fixedly connected at both ends of one side of the base 4, and a side-pushing cylinder 2 connected to the top of the first lifting cylinder 5; the first lifting cylinder 5 of this structure can push the side-pushing cylinder 2 and the clamping block 20 inside the side-pushing cylinder 2 to adjust the height, so that the clamping block 20 is aligned with the position of the tray body 13, which is convenient for subsequent clamping work; the inner side of the side-pushing cylinder 2 is connected to the clamping block 20, and the clamping block 20 corresponds to the position of the loading rack 1; this structure can push the clamping block 20 to clamp the tray body 13 of the second layer and above from the bottom to the top inside the loading rack 1 through the side-pushing cylinder 2 The support is lifted to facilitate the horizontal movement of the tray body 13 of the bottom layer; an opening is provided at the bottom of the base 4, and a second lifting cylinder 11 is inserted into the opening, and a stabilizing frame 12 is fixedly connected to the lower end of the base 4, and a group of stabilizing frames 12 are respectively provided at both ends of the second lifting cylinder 11; this structure can support the second lifting cylinder 11 through the stabilizing frame 12, and ensure the stability of the second lifting cylinder 11 during use; the top of the second lifting cylinder 11 is connected to a movable plate 3, and the top ends of the movable plate 3 are fixedly connected to slide rails 16, and a slide groove is provided at the bottom of the slide plate 17, and the slide groove is consistent with the structure of the slide rail 16, and the slide plate 17 and the slide rail 16 form a sliding connection; this structure can limit and stabilize the slide plate 17 by setting the slide rail 16 The effect makes the slide plate 17 more stable during the sliding process, and improves the accuracy of the material picking position; a transverse cylinder 15 is installed on the top side of the movable plate 3, and one end of the transverse cylinder 15 is connected to one side of the slide plate 17; this structure can push the slide plate 17 to slide horizontally through the transverse cylinder 15, so that after the tray plate 13 is placed on the slide plate 17, it can be moved to the bottom of the material picking cylinder 6 and the Y-axis transverse mechanism 7 to pick up the material; one end of the base 4 is fixedly connected to the mounting seat 10, and the top of the mounting seat 10 is installed with an X-axis transverse mechanism 9, and the X-axis transverse mechanism 9 is provided with a Y-axis transverse mechanism 7, and the Y-axis transverse mechanism 7 is slidably connected with the material picking cylinder 6, and the material picking cylinder 6 and the Y-axis transverse mechanism 7 are located between the loading rack 1 and the unloading rack 8, and the top of the base 4 is connected to the bottom plate for lifting. 14, a slide 17 is slidably connected to the bottom plate 14, and a rotating motor 18 is installed on the top of the slide 17. One end of the shaft of the rotating motor 18 is connected to a tray 19, and the tray 19 is rotatably connected to the slide 17; this structure can drive the tray 19 and the tray body on the tray 19 to adjust the angle through the rotating motor 18, thereby facilitating material removal; the top of the slide 17 is rotatably connected to the tray 19, and the tray 19 is located at the bottom of the Y-axis transverse movement mechanism 7. The height of the tray 19 is lower than the bottom height of the loading rack 1, and a tray body 13 is arranged inside the loading rack 1; the X-axis transverse movement mechanism 9 and the Y-axis transverse movement mechanism 7 of this device can be selected from linear motors or ball screws, etc.; a suction cup can be installed at the bottom of the material-retrieving cylinder 6 to remove the product from the tray body 13;The two ends of the unloading frame 8 of this device are also provided with a side push cylinder 2, a first lifting cylinder 5 and a clamping block 20 for clamping the tray body 13 for unloading.
[0025] Working principle: When using the tray automatic loading device, first add multiple trays 13 filled with products from the top of the loading rack 1 to the inside of the loading rack 1, and the trays 13 are stacked vertically. Then the second lifting cylinder 11 pushes the movable plate 3 and the accessories on the top of the movable plate 3 to rise. The transverse cylinder 15 pushes the slide 17 to slide horizontally on the slide rail 16, so that the slide 17 and the accessories on the top of the slide 17 move to the bottom of the upper rack 1, so that the tray 19 on the top of the slide 17 is located at the bottom of the tray 13 at the bottom of the loading rack 1. Then the side push cylinder 2 pushes the clamping block 20 to clamp the trays 13 on the second layer and above The tray body 13 is lifted up by the first lifting cylinder 5, so that the tray body 13 at the bottom is separated, and then the slide 17 is reset and moved horizontally to the bottom of the material taking cylinder 6 and the Y-axis transverse movement mechanism 7. Then the material taking cylinder 6, the Y-axis transverse movement mechanism 7 and the X-axis transverse movement mechanism 9 move to take out the products inside the tray body 13. After completing the material taking work of a product, the tray 19 rotates and adjusts its position to continue taking materials until it is completely taken out. Finally, the tray body 13 moves to the unloading rack 8, and the clamping blocks 20 at both ends of the unloading rack 8 clamp the empty tray body 13, and the slide 17 and other components perform the next material taking work, and this work is repeated.
[0026] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A tray automatic loading device, comprising a base (4), characterized in that: The top sides of the base (4) are fixedly connected to a loading rack (1) and a unloading rack (8), respectively. One end of the base (4) is fixedly connected to a mounting base (10). An X-axis transverse movement mechanism (9) is installed on the top of the mounting base (10). A Y-axis transverse movement mechanism (7) is provided on the X-axis transverse movement mechanism (9). A material-taking cylinder (6) is slidably connected to the Y-axis transverse movement mechanism (7). The material-taking cylinder (6) and the Y-axis transverse movement mechanism (7) are located between the loading rack (1) and the unloading rack (8). The top of the base (4) is connected to a bottom plate (14) in a lifting manner. A slide plate (17) is slidably connected to the bottom plate (14). The top of the slide plate (17) is rotatably connected to a tray (19). The tray (19) is located at the bottom of the Y-axis transverse movement mechanism (7). The height of the tray (19) is lower than the bottom height of the loading rack (1). A tray body (13) is provided inside the loading rack (1).
2. The automatic tray loading device according to claim 1, characterized in that: Both ends of one side of the base (4) are fixedly connected to a first lifting cylinder (5), and the top of the first lifting cylinder (5) is connected to a side thrust cylinder (2).
3. The automatic tray loading device according to claim 2, characterized in that: The inner side of the side push cylinder (2) is connected to a clamping block (20), and the position of the clamping block (20) corresponds to that of the loading rack (1).
4. The automatic tray loading device according to claim 1, characterized in that: A rotating motor (18) is installed on the top of the slide (17), and one end of the shaft of the rotating motor (18) is connected to a tray (19), and the tray (19) and the slide (17) are rotatably connected.
5. The automatic tray loading device according to claim 1, characterized in that: The base (4) has an opening at the bottom, and a second lifting cylinder (11) is inserted into the opening. The lower end of the base (4) is fixedly connected to a stabilizing frame (12), and a group of stabilizing frames (12) are respectively provided at both ends of the second lifting cylinder (11). The top end of the second lifting cylinder (11) is connected to a movable plate (3).
6. The automatic tray loading device according to claim 5, characterized in that: Both ends of the top of the movable plate (3) are fixedly connected to slide rails (16), and a slide groove is provided at the bottom of the slide plate (17). The slide groove and the slide rail (16) are structurally consistent, and the slide plate (17) and the slide rail (16) form a sliding connection.
7. The automatic tray loading device according to claim 5, characterized in that: A transverse cylinder (15) is installed on the top side of the movable plate (3), and one end of the transverse cylinder (15) is connected to one side of the slide plate (17).