Carbon powder drying device for hard carbon preparation

By rotating the main stirring column and the auxiliary stirring column in different directions synchronously, combined with the spiral auger blades and the mixing blades, the problem of carbon powder sticking into lumps is solved, and efficient drying and full dispersion of carbon powder are achieved.

CN223412397UActive Publication Date: 2025-10-03HAIRUS (BEIJING) ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202422813759.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-10-03
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The traditional toner drying method causes the toner to stick together due to high humidity, affecting the drying effect and resulting in reduced efficiency.

Method used

The main stirring column and the auxiliary stirring column rotate synchronously in different directions, combined with the spiral auger blade and the stirring blade, to scrape the carbon powder vertically and horizontally, enhance the drying effect, and avoid adhesion.

Benefits of technology

Effectively break up lumpy toner, improve drying efficiency, ensure toner is fully dispersed, and avoid agglomeration that affects use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carbon powder drying device for hard carbon preparation, and relates to the technical field of hard carbon preparation. The drying device comprises a shell, a drying mechanism and a stirring mechanism, mounting seats are arranged on the front inner wall and the rear inner wall of the shell, the drying mechanism comprises a drying bin, the drying bin is fixedly connected between the mounting seats, and the stirring mechanism comprises a main stirring column, a stirring expansion plate and an auxiliary stirring column. According to the carbon powder drying device, the main stirring column and the auxiliary stirring column synchronously rotate in different directions, the drying effect of carbon powder in the drying bin is enhanced, meanwhile, the auger blades and the stirring blades on the surfaces of the main stirring column and the auxiliary stirring column are used for scraping the carbon powder in the transverse direction and the longitudinal direction, the carbon powder is extruded in a staggered mode, block-shaped carbon powder is rapidly crushed and separated, and the carbon powder drying effect is improved. The carbon powder can be conveniently dried by the drying mechanism, and the problem that the use of the carbon powder is affected due to the fact that the interior of the carbon powder cake cannot be effectively dried after the carbon powder contains moisture and is adhered into blocks is solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of hard carbon preparation, and in particular relates to a carbon powder drying device for hard carbon preparation. Background Art

[0002] Hard carbon powder is commonly used as a solid fuel in a variety of applications, including home heating, industrial heating, barbecues, and thermal power generation. Due to its high calorific value and low ash content, hard carbon burns efficiently, produces minimal ash, and is suitable for use in various combustion equipment. In the metallurgical industry, hard carbon is used as a reducing agent and carbon source.

[0003] In order to increase the efficiency of carbon powder use, it is usually necessary to dry the carbon powder to remove the moisture inside it and facilitate the full combustion of the carbon powder. To achieve this purpose, some traditional carbon powder drying technologies usually perform a single heating and drying process on the carbon powder. For example, Chinese patent CN207439097U discloses a new belt dryer for drying silicon carbide micropowder, which includes a feeding port, a first drying chamber, a second drying chamber, a third drying chamber, a transition chamber, a cooling chamber, a driving sprocket, a transmission chain, a conveyor belt, and a distributor; a swinging uniform distributor is provided below the feeding port, a driven sprocket is provided at the lower front end of the conveyor belt, and a driving sprocket is provided at the lower rear end, the conveyor belt is driven by a motor to rotate the driving sprocket and the driven sprocket, thereby driving the conveyor belt to achieve a forward and backward circulating motion; the distributor includes a swinging guide trough, a self-lubricating double-hole lead screw nut, an adjustable elastic limiter, a guide rod, a positioning ring, a support, a box, a lead screw, an active bevel gear, and a clutch active part.

[0004] However, in the above scheme and the traditional drying method, during the toner drying process, since the toner contains a certain amount of water, the toner has a high humidity, causing the toner to stick together into lumps. When drying using the traditional method, the interior of the toner lumps cannot be effectively dried, affecting the use of the toner.

[0005] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content

[0006] In view of the problems in the related art, the present invention proposes a carbon powder drying device for preparing hard carbon to overcome the above technical problems existing in the existing related art.

[0007] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0008] The utility model is a carbon powder drying device for preparing hard carbon, comprising an outer shell, a drying mechanism and a stirring mechanism, the front and rear inner walls of the outer shell are provided with mounting seats, the drying mechanism comprises a drying bin, and the drying bin is fixedly connected between the mounting seats, the stirring mechanism comprises a main stirring column, a stirring expansion plate and an auxiliary stirring column, the main stirring column is rotatably connected to the middle part of the top wall of the drying bin through a sealed bearing, the upper end of the outer arc surface of the main stirring column is fixedly connected to the stirring expansion plate, and the outer ends of the stirring expansion plates are rotatably connected to the auxiliary stirring columns; the outer surface of the main stirring column is provided with spiral hinge blades, and the surface of the auxiliary stirring column is provided with stirring blades.

[0009] Furthermore, the control switch group is arranged on the front side of the housing, and the input end of the control switch group is electrically connected to the external power supply.

[0010] Furthermore, a motor is installed on the upper side of the drying bin through a mounting base, the output shaft of the motor is fixedly connected to the upper end surface of the main stirring column, and the input end of the motor is electrically connected to the output end of the control switch group.

[0011] Furthermore, the stirring mechanism also includes an inner gear ring and a gear. The inner gear ring is fixedly connected to the top wall of the drying bin. The upper ends of the outer arc surfaces of the auxiliary stirring columns are fixedly connected to gears, and the gears are meshed with the inner gear ring.

[0012] Furthermore, the drying mechanism also includes a heating plate and a feeding pipe. The heating plates are respectively installed on the left and right sides of the outer arc surface of the drying bin by bolts. The input end of the heating plate is electrically connected to the output end of the control switch group. A feeding pipe is provided at the feed port opened on the front side of the outer arc surface of the drying bin. The front end of the feeding pipe passes through the front wall of the outer shell. A feeding bin is provided on the front side of the outer shell, and the front end of the feeding pipe is located inside the feeding bin.

[0013] Furthermore, guide grooves are provided on both sides of the inner arc surface of the feeding tube, a feeding column is slidably connected between the two guide grooves via a slider, and a feeding push plate is provided at the front end of the feeding column.

[0014] Furthermore, an electric valve is provided at the discharge port opened at the lower end of the drying bin, the input end of the electric valve is electrically connected to the output end of the control switch group, and a discharge plate is provided on the front inner wall of the shell, and the rear end of the discharge plate extends to the outside of the shell through the discharge port opened on the rear side wall of the shell, and the discharge plate is located at the lower end of the electric valve.

[0015] The utility model has the following beneficial effects:

[0016] The utility model enhances the drying effect of the carbon powder in the drying bin by the synchronous rotation of the main stirring column and the auxiliary stirring column in different directions. At the same time, the hinge blades and stirring blades on the surfaces of the main stirring column and the auxiliary stirring column are used to scrape the carbon powder in the horizontal and vertical directions, so that the carbon powder is misaligned and squeezed, and the block-shaped carbon powder is quickly broken and separated, which makes it easier for the drying mechanism to dry the carbon powder, and avoids the problem that the carbon powder agglomerates cannot be effectively dried after the carbon powder contains moisture and sticks into agglomerates, thereby affecting the use of the carbon powder.

[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following is a brief introduction to the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 It is a schematic structural diagram of the front side of the utility model;

[0020] Figure 2 It is a structural schematic diagram of the rear side view of the utility model;

[0021] Figure 3 It is a schematic structural diagram of the right side cross-section of the present invention;

[0022] Figure 4 It is an enlarged structural diagram of point A of the present utility model;

[0023] Figure 5 It is a schematic structural diagram of the right side cross-section of the housing of the present invention;

[0024] Figure 6 It is a structural schematic diagram of a partial cross-section of the drying mechanism of the present invention.

[0025] In the accompanying drawings, the list of components represented by each reference number is as follows: 1. Outer shell; 101. Feeding bin; 2. Drying mechanism; 21. Drying bin; 22. Heating plate; 23. Feeding pipe; 231. Guide chute; 3. Stirring mechanism; 31. Main stirring column; 32. Stirring expansion plate; 33. Auxiliary stirring column; 34. Inner ring; 35. Gear; 4. Control switch group; 5. Mounting base; 6. Motor; 7. Feeding column; 71. Slider; 8. Feeding push plate; 9. Mounting seat; 10. Electric valve; 11. Discharge plate. DETAILED DESCRIPTION

[0026] The following will clearly and completely describe the technical solutions in the utility model embodiments in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the utility model embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of utility model protection.

[0027] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0028] See also Figures 1-6 As shown, the utility model is a carbon powder drying device for preparing hard carbon, including a shell 1, a drying mechanism 2 and a stirring mechanism 3. The front and rear inner walls of the shell 1 are provided with mounting seats 9. The drying mechanism 2 includes a drying bin 21, and the drying bin 21 is fixedly connected between the mounting seats 9. The stirring mechanism 3 includes a main stirring column 31, a stirring expansion plate 32 and an auxiliary stirring column 33. The main stirring column 31 is rotatably connected to the middle of the top wall of the drying bin 21 through a sealed bearing. The upper end of the outer arc surface of the main stirring column 31 is fixedly connected to the stirring expansion plate 32, and the outer ends of the stirring expansion plates 32 are rotatably connected to the auxiliary stirring columns 33.

[0029] The outer surface of the main stirring column 31 is provided with spiral auger blades. When the main stirring column 31 rotates, the spiral auger blades on the surface are driven to rotate, so that the material at the bottom of the drying bin 21 surges upward and the material at the top falls from both sides, realizing the longitudinal flow of the carbon powder. The surface of the auxiliary stirring column 33 is provided with stirring blades.

[0030] The auxiliary stirring column 33 rotates while rotating around the main stirring column 31 under the action of the stirring expansion plate 32, so that the auxiliary stirring column 33 rotates around the main stirring column 31 under the action of the stirring expansion plate 32, and the rotation direction is opposite to the rotation direction of the main stirring column 33, so that the auxiliary stirring column 31 and the stirring blades on its surface stir the carbon powder, and the stirring causes the carbon powder to be scraped in the horizontal direction, while the spiral auger blades on the surface of the main stirring column 31 scrape the carbon powder in the longitudinal direction, so that the carbon powder is scraped synchronously in the longitudinal and transverse directions, so that the carbon powder is subjected to dislocation extrusion in the longitudinal and transverse directions, and the lumpy carbon powder is quickly broken and separated, which is convenient for the drying mechanism 2 to dry the carbon powder, and avoids the problem that the carbon powder agglomerates cannot be effectively dried after the carbon powder contains moisture and sticks into agglomerates, thereby affecting the use of the carbon powder.

[0031] The utility model enhances the drying effect of the carbon powder in the drying bin 21 by the synchronous rotation of the main stirring column 31 and the auxiliary stirring column 33 in different directions. At the same time, the hinge blades and stirring blades on the surfaces of the main stirring column 31 and the auxiliary stirring column 31 are used to scrape the carbon powder in the horizontal and vertical directions, so that the carbon powder is misaligned and squeezed, and the block-shaped carbon powder is quickly broken and separated, which makes it easier for the drying mechanism 2 to dry the carbon powder, and avoids the problem that the carbon powder agglomerates cannot be effectively dried after the carbon powder contains moisture and sticks into agglomerates, thereby affecting the use of the carbon powder.

[0032] In one embodiment, for the control switch group 4 , the control switch group 4 is disposed on the front side of the housing 1 , and an input end of the control switch group 4 is electrically connected to an external power source.

[0033] The control switch group 4 is electrically connected to an external power source. The control switch group 4 is provided with control buttons corresponding to the motor 6, the electric valve 10 and the heating plate 22 and used to control their switches.

[0034] You can quickly turn on the electrical appliances that need to be started, and the operation is simple and labor-saving.

[0035] In addition, in specific applications, when it is necessary to turn on the motor 6 , the electric valve 10 and the heating plate 22 , the staff can control their switches by pressing the corresponding control buttons on the control switch group 4 .

[0036] In one embodiment, for the above-mentioned drying bin 21, a motor 6 is installed on the upper side of the drying bin 21 through a mounting base 5, and the output shaft of the motor 6 is fixedly connected to the upper end face of the main stirring column 31. The input end of the motor 6 is electrically connected to the output end of the control switch group 4, so that after the motor 6 is driven, the output shaft of the motor 6 drives the main stirring column 31 to rotate, thereby stirring the carbon powder during the drying process.

[0037] In one embodiment, the stirring mechanism 3 further includes an inner gear ring 34 and a gear 35. The inner gear ring 34 is fixedly connected to the top wall of the drying chamber 21. The upper ends of the outer arc surfaces of the auxiliary stirring columns 33 are fixedly connected to the gears 35. The gears 35 are meshed with the inner gear ring 34.

[0038] Therefore, when the main stirring column 31 drives the auxiliary stirring column 33 to rotate in a circle with the main stirring column 31 as the center through the stirring expansion plate 32, the gear 35 at the upper end of the auxiliary stirring column 33 engages with the inner ring gear 34. Under the meshing action, the gear 35 drives the auxiliary stirring column 33 to rotate with its own central axis as the center, thereby stirring the carbon powder during the drying process.

[0039] In one embodiment, for the above-mentioned drying mechanism 2, the drying mechanism 2 further includes a heating plate 22 and a feeding pipe 23, the heating plates 22 are respectively mounted on the left and right sides of the outer arc surface of the drying bin 21 by bolts, the input end of the heating plate 22 is electrically connected to the output end of the control switch group 4, and the feeding pipe 23 is provided at the feeding port opened on the front side of the outer arc surface of the drying bin 21. The front end of the feeding pipe 23 passes through the front wall of the shell 1, and the front side of the shell 1 is provided with a feeding bin 101. The front end of the feeding pipe 23 is located inside the feeding bin 101;

[0040] Therefore, after the staff puts the hard carbon powder that needs to be dried into the drying chamber 21 through the feeding port on the upper wall of the feeding bin 101, it enters the interior of the drying chamber 21 through the feeding port at the front end of the feeding tube 23. Then the staff drives the heating plate 22 by controlling the switch group 4. At this time, the heating plate 22 starts to heat the drying chamber 21. The temperature inside the drying chamber 21 increases to dry the carbon powder, thereby facilitating the drying of the carbon powder.

[0041] In addition, in specific applications, the drying chamber 21 is a copper drying chamber 21 with good thermal conductivity.

[0042] In one embodiment, for the above-mentioned feeding tube 23, a guide groove 231 is provided on both the left and right sides of the inner arc surface of the feeding tube 23, and a feeding column 7 is slidably connected between the two guide grooves 231 via a slider 71, and a feeding push plate 8 is provided at the front end of the feeding column 7;

[0043] After the carbon powder falls into the feeding tube 23, the staff pushes the feeding column 7, which in turn drives the feeding push plate 8 to move synchronously, thereby pushing the carbon powder into the drying bin 21, thereby facilitating feeding and closing the drying bin 21 after the carbon powder enters the drying bin 21 to prevent the carbon powder from flowing back during the drying and stirring process.

[0044] In addition, in specific applications, during the movement of the loading column 7, the slider 71 slides in the adjacent guide slot 231 to prevent the loading column 7 from rotating and affecting the loading efficiency.

[0045] In one embodiment, for the above-mentioned electric valve 10, the electric valve 10 is provided at the discharge port opened at the lower end of the drying chamber 21, the input end of the electric valve 10 is electrically connected to the output end of the control switch group 4, and the front inner wall of the housing 1 is provided with a discharge plate 11, and the rear end of the discharge plate 11 extends to the outside of the housing 1 through the discharge port opened on the rear wall of the housing 1, and the discharge plate 11 is located at the lower end of the electric valve 10;

[0046] After the toner is dried, the operator controls the electric valve 10 by controlling the switch group 4. The dried toner in the drying chamber 21 then falls onto the surface of the discharge plate 11, allowing the dried toner to be discharged from the drying device and collected by the operator. Furthermore, in practical applications, the surface of the discharge plate 11 is coated with a ceramic coating. The smooth nature of the ceramic, combined with the tilted arrangement of the discharge plate 11 (higher in front and lower in the back), allows the dried toner to be discharged quickly, preventing accumulation.

[0047] To sum up, with the help of the above-mentioned technical solution of the present invention, after the staff puts the hard carbon powder that needs to be dried into the feeding port on the upper wall of the feeding bin 101, it falls into the feeding tube 23 through the feeding port at the front end of the feeding tube 23. At this time, the staff pushes the feeding column 7, thereby driving the feeding push plate 8 to move synchronously, so that the feeding push plate 8 pushes the carbon powder into the interior of the drying bin 21. Then the staff drives the heating plate 22 by controlling the switch group 4. At this time, the heating plate 22 starts to heat the drying bin 21. The temperature inside the drying bin 21 increases to dry the carbon powder. Then, after the staff controls the motor 6 to drive by controlling the switch group 4, the output shaft of the motor 6 drives the main stirring column 31 to rotate, and then the main stirring column 31 drives the auxiliary stirring column 31 through the stirring expansion plate 32. During the circular rotation of the stirring column 33 with the main stirring column 31 as the center, the gear 35 at the upper end of the auxiliary stirring column 33 engages with the inner gear ring 34. Under the meshing action, the gear 35 drives the auxiliary stirring column 33 to rotate with its own central axis as the center, stirring the carbon powder horizontally and vertically. After the carbon powder is dried, the staff controls the electric valve 10 to open by controlling the switch group 4. At this time, the electric valve 10 of the dried carbon powder inside the drying bin 21 falls on the surface of the discharge plate 11, thereby facilitating the discharge of the carbon powder after drying from the drying device. During the drying process of the carbon powder, the device continuously stirs the carbon powder in the drying process through the stirring mechanism 3, so that the carbon powder in the drying process can be fully stirred, so that the carbon powder can be fully dispersed to achieve more comprehensive drying.

[0048] Through the above technical solution, the utility model enhances the drying effect of the carbon powder in the drying bin 21 by the synchronous rotation of the main stirring column 31 and the auxiliary stirring column 33 in different directions, and at the same time utilizes the hinge blades and stirring blades on the surface of the main stirring column 31 and the auxiliary stirring column 31 to form horizontal and vertical scraping on the carbon powder, so that the carbon powder is staggered and squeezed, and the block-shaped carbon powder is quickly crushed and separated, which facilitates the drying mechanism 2 to dry the carbon powder, and avoids the problem that the carbon powder agglomerates cannot be effectively dried after the carbon powder is stuck into agglomerates due to the moisture content, thereby affecting the use of the carbon powder.

[0049] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the utility model. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0050] The preferred embodiments of the utility model disclosed above are intended only to help illustrate the utility model. The preferred embodiments do not describe all details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. This specification selects and describes these embodiments in detail to better explain the principles and practical applications of the utility model, thereby enabling those skilled in the art to better understand and utilize the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A carbon powder drying device for preparing hard carbon, comprising a housing (1), a drying mechanism (2) and a stirring mechanism (3), characterized in that: The front and rear inner walls of the housing (1) are both provided with mounting seats (9); the drying mechanism (2) comprises a drying chamber (21), the drying chamber (21) is fixedly connected between the mounting seats (9); the stirring mechanism (3) comprises a main stirring column (31), a stirring expansion plate (32) and an auxiliary stirring column (33); the main stirring column (31) is rotatably connected to the middle of the top wall of the drying chamber (21) via a sealed bearing; the upper end of the outer arc surface of the main stirring column (31) is fixedly connected to the stirring expansion plate (32); and the outer ends of the stirring expansion plates (32) are both rotatably connected to the auxiliary stirring columns (33); The outer surface of the main stirring column (31) is provided with a spiral hinge blade, and the surface of the auxiliary stirring column (33) is provided with a stirring blade.

2. The carbon powder drying device for preparing hard carbon according to claim 1, characterized in that: It also includes a control switch group (4), which is arranged on the front side of the housing (1), and an input end of the control switch group (4) is electrically connected to an external power supply.

3. The carbon powder drying device for preparing hard carbon according to claim 2, characterized in that: A motor (6) is mounted on the upper side of the drying chamber (21) via a mounting base (5); an output shaft of the motor (6) is fixedly connected to the upper end surface of the main stirring column (31); and an input end of the motor (6) is electrically connected to an output end of the control switch group (4).

4. The carbon powder drying device for preparing hard carbon according to claim 1, characterized in that: The stirring mechanism (3) further comprises an inner gear ring (34) and a gear (35); the inner gear ring (34) is fixedly connected to the top wall of the drying chamber (21); the upper ends of the outer arc surfaces of the auxiliary stirring columns (33) are fixedly connected to the gear (35); and the gears (35) are meshedly connected to the inner gear ring (34).

5. The carbon powder drying device for preparing hard carbon according to claim 2, characterized in that: The drying mechanism (2) further comprises a heating plate (22) and a feeding pipe (23), wherein the heating plate (22) is respectively mounted on the left and right sides of the outer arc surface of the drying bin (21) by means of bolts, the input end of the heating plate (22) is electrically connected to the output end of the control switch group (4), the feeding pipe (23) is provided at the feeding port opened on the front side of the outer arc surface of the drying bin (21), the front end of the feeding pipe (23) passes through the front wall of the housing (1), the front side of the housing (1) is provided with a feeding bin (101), and the front end of the feeding pipe (23) is located inside the feeding bin (101).

6. The carbon powder drying device for preparing hard carbon according to claim 5, characterized in that: The inner arc surface of the feeding tube (23) is provided with guide grooves (231) on both sides, and a feeding column (7) is slidably connected between the two guide grooves (231) via a slider (71), and a feeding push plate (8) is provided at the front end of the feeding column (7).

7. The carbon powder drying device for preparing hard carbon according to claim 2, characterized in that: An electric valve (10) is provided at the discharge port opened at the lower end of the drying bin (21), the input end of the electric valve (10) is electrically connected to the output end of the control switch group (4), a discharge plate (11) is provided on the front inner wall of the housing (1), the rear end of the discharge plate (11) extends to the outside of the housing (1) through the discharge port opened on the rear wall of the housing (1), and the discharge plate (11) is located at the lower end of the electric valve (10).

Citation Information

Patent Citations

  • A novel belt type dryer for carborundum miropowder is dried

    CN207439097U