Feeding device of smelting furnace

By designing a feeding and mixing mechanism in the melting furnace, using temperature sensors and stirring blades to maintain the temperature of the solvent, and using a metering valve and gear system to ensure that the solvent enters the melting furnace evenly, the problem of insufficient dissolution of the solvent is solved, thereby improving the use effect of the melting furnace and the quality of the metal.

CN223412469UActive Publication Date: 2025-10-03TAIZHOU TIANDA ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202422856761.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-10-03
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

The auxiliary solvent in the solvent box of the existing smelting furnace cannot maintain the optimal temperature, resulting in the auxiliary solvent and the metal liquid not being fully dissolved, thereby reducing the use effect of the smelting furnace.

Method used

A smelting furnace feeding device including a feeding mechanism and a mixing mechanism was designed. The temperature of the solvent was monitored by a temperature sensor, and a heater was used to maintain the appropriate temperature. The solvent was mixed by stirring blades. Combined with a metering valve and a gear system, the solvent was ensured to enter the smelting furnace in a quantitative manner, thereby enhancing the contact and mixing with the molten metal.

Benefits of technology

The full dissolution of the solvent and the molten metal is achieved, the use effect of the smelting furnace and the quality of the metal are improved, and the full play of the solvent is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a smelting furnace feeding device, which relates to the technical field of smelting furnace feeding and comprises a mixing mechanism, a feeding mechanism is fixedly mounted at the top of the mixing mechanism and comprises a support, a solvent tank is fixedly mounted at the top of the support, and a cover plate is fixedly mounted at the top of the solvent tank. According to the device, when a cosolvent needs to be added into the smelting furnace body, the temperature of the cosolvent in the solvent box is monitored through the temperature sensor, when the temperature is lower than a normal value, the two heaters are started through the controller to heat the cosolvent in the solvent box, then the driving motor is started, and the cosolvent in the solvent box is heated; according to the smelting furnace body, the stirring rod and the stirring blades are driven to rotate by the controller, so that the cosolvent is uniformly mixed, the dissolving efficiency of the cosolvent and the molten metal is improved, and then the proportional valve is opened through the controller according to the amount of the molten metal in the smelting furnace body, so that the uniformly mixed cosolvent enters the smelting furnace body along the feeding pipe; and the efficiency of fully dissolving the cosolvent and the molten metal is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of smelting furnace charging, in particular to a smelting furnace charging device. Background Art

[0002] A melting furnace is an industrial equipment used to heat solid metal or ore to its melting temperature, thereby converting it into liquid metal. There are many types of melting furnaces, including blast furnaces, electric furnaces, top furnaces, etc., which are suitable for different types of metals and alloys. Secondly, during the smelting process in the melting furnace, it is necessary to add flux to achieve the purpose of refining the alloy liquid and removing slag during the smelting process, and to optimize the smelting effect and improve the metal quality.

[0003] In the prior art, for example, Chinese patent number CN217275549U discloses a smelting furnace charging device, which includes a smelting furnace mounting bracket, a smelting furnace and a stirring mechanism that can extend into the smelting furnace, the stirring mechanism including a stirring shaft and a stirring blade (150) arranged on the stirring shaft, a feeding hopper (230) provided on the stirring shaft (220) and above the stirring blade (150), an arc-shaped feeding hole (620) extending to the lower end surface of the stirring blade (150), and a feeding channel (610) provided in the stirring shaft (220), one end of which is connected to the interior of the feeding hopper (230) and the other end of which is connected to the arc-shaped feeding hole (620). The utility model can realize the feeding during the stirring process, so that the smelting agent can be mixed into the alloy liquid in a timely and uniform manner, and the blockage during the feeding process can be reduced as much as possible, and the smelting agent and the alloy liquid can be mixed uniformly, thereby ensuring product quality.

[0004] However, the solvent box containing the co-solvent is generally located on one side of the smelting furnace. The worker then injects the co-solvent according to the amount of molten metal, resulting in a mismatch between the injected amount and the amount of molten metal. Secondly, the co-solvent in the solvent box cannot maintain the optimal temperature, thereby failing to ensure that the co-solvent and the molten metal are fully dissolved, reducing the use effect of the smelting furnace. Utility Model Content

[0005] The utility model aims to solve the problem that when the existing equipment is in use, the solvent in the solvent box cannot maintain the optimum temperature and cannot ensure that the solvent and the metal liquid are fully dissolved, and proposes a smelting furnace charging device.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a smelting furnace charging device, comprising a mixing mechanism, a charging mechanism is fixedly installed on the top of the mixing mechanism;

[0007] The feeding mechanism includes a support, a solvent box is fixedly installed on the top of the support, a cover is fixedly installed on the top of the solvent box, two heaters are fixedly installed on the bottom of the inner wall of the solvent box, a temperature sensor is fixedly installed on one side of the inner wall of the solvent box, a drive motor is fixedly installed on the top of the cover, a stirring rod is fixedly installed on the bottom of the drive motor, a plurality of stirring blades are fixedly installed on the outer wall of the stirring rod, a feeding pipe is fixedly passed through one side of the outer wall of the solvent box, and a quantitative valve is fixedly installed on the outer wall of the feeding pipe.

[0008] Preferably, the mixing mechanism includes a base, and a circular groove is formed on the top of the base.

[0009] Preferably, four arc-shaped sliders are movably embedded in the inner surface wall of the circular groove, and the smelting furnace body is fixedly installed between the tops of the four arc-shaped sliders.

[0010] Preferably, a first gear is fixedly mounted on the outer wall of the smelting furnace body, and a furnace cover is fixedly mounted on the top of the smelting furnace body.

[0011] Preferably, a feed hopper is fixedly installed on the top of the furnace cover, and a controller is fixedly installed on the top of the base.

[0012] Preferably, a forward and reverse motor is fixedly mounted on the top of the base, and a driving rod is fixedly mounted on the top of the forward and reverse motor.

[0013] Preferably, a second gear is fixedly mounted on the top of the driving rod, and an outer wall of the second gear is meshedly connected with one side of an outer wall of the first gear.

[0014] Preferably, an L-shaped plate is fixedly mounted on the top of the base, and the outer wall of the driving rod is movably inserted into the interior of the L-shaped plate.

[0015] Preferably, a fixing plate is fixedly mounted on one side of the outer wall of the smelting furnace body.

[0016] Preferably, the top of the fixed plate is fixedly connected to the bottom of the support, and the output end of the feeding pipe is connected to the interior of the smelting furnace body.

[0017] Compared with the prior art, the advantages and positive effects of the present invention are:

[0018] 1. In the present invention, when it is necessary to add a solvent to the smelting furnace body, the temperature of the solvent in the solvent tank is monitored by a temperature sensor. When the temperature is lower than the normal value, the two heaters are started by the controller to heat the internal solvent until it returns to the normal value. Then, the drive motor is started to drive the stirring rod and multiple stirring blades to rotate, so that the solvent is mixed evenly and the efficiency of dissolution with the molten metal is improved. Then, according to the amount of molten metal in the smelting furnace body, the quantitative valve is opened by the controller to allow the evenly mixed solvent to enter the smelting furnace body along the feeding pipe, thereby improving the efficiency of sufficient dissolution of the solvent and the molten metal.

[0019] 2. In the present invention, when a fixed amount of flux at an appropriate temperature is fully dissolved in the molten metal in the smelting furnace body, the forward and reverse motors are started to drive the drive rod and the second gear to rotate. Under the action of the circular groove and the four arc-shaped sliders, the first gear and the smelting furnace body are driven to rotate, thereby enhancing the contact between the flux and the molten metal and improving the uniformity of mixing. The flux can then play a more effective role, accelerate the chemical reaction between the flux and the molten metal, and improve the performance of the smelting furnace. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a three-dimensional diagram of a smelting furnace charging device proposed in the utility model;

[0021] Figure 2 This is a three-dimensional diagram of a charging mechanism of a smelting furnace charging device proposed in the utility model;

[0022] Figure 3 This is a partial exploded diagram of a charging mechanism of a smelting furnace charging device proposed in the utility model;

[0023] Figure 4 This is a front view of a mixing mechanism of a smelting furnace charging device proposed in the utility model;

[0024] Figure 5 The utility model provides a schematic diagram of a mixing mechanism portion of a smelting furnace charging device.

[0025] Legend:

[0026] 1. Feeding mechanism; 101. Support; 102. Solvent tank; 103. Cover plate; 104. Heater; 105. Temperature sensor; 106. Drive motor; 107. Stirring rod; 108. Stirring blade; 109. Feeding tube; 110. Dosing valve;

[0027] 2. Mixing mechanism; 201. Base; 202. Circular groove; 203. Arc-shaped slider; 204. Melting furnace body; 205. First gear; 206. Furnace cover; 207. Feed hopper; 208. Controller; 209. Forward and reverse motor; 210. Drive rod; 211. Second gear; 212. L-shaped plate; 213. Fixed plate. DETAILED DESCRIPTION

[0028] In order to more clearly understand the above-mentioned purposes, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other unless there is a conflict.

[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0030] Example 1: Figure 1-Figure 5 As shown, the utility model provides a smelting furnace charging device, including a mixing mechanism 2, and a charging mechanism 1 is fixedly installed on the top of the mixing mechanism 2;

[0031] The feeding mechanism 1 includes a support 101, a solvent box 102 is fixedly installed on the top of the support 101, a cover 103 is fixedly installed on the top of the solvent box 102, two heaters 104 are fixedly installed on the bottom of the inner wall of the solvent box 102, a temperature sensor 105 is fixedly installed on one side of the inner wall of the solvent box 102, a drive motor 106 is fixedly installed on the top of the cover 103, a stirring rod 107 is fixedly installed on the bottom of the drive motor 106, a plurality of stirring blades 108 are fixedly installed on the outer wall of the stirring rod 107, a feeding pipe 109 is fixedly passed through one side of the outer wall of the solvent box 102, and a quantitative valve 110 is fixedly installed on the outer wall of the feeding pipe 109.

[0032] The effect achieved by the entire embodiment 1 is that when it is necessary to add a solvent to the smelting furnace body 204 to optimize the smelting effect and improve the metal quality, since the controller 208 is wirelessly connected to the two heaters 104, the temperature sensor 105, the drive motor 106 and the quantitative valve 110, the temperature sensor 105 is used to monitor the temperature of the solvent in the solvent box 102. When the temperature is lower than the required temperature, the controller 208 starts the two heaters 104 installed at the bottom of the inner wall of the solvent box 102 to heat the solvent until the required temperature range is reached, thereby ensuring that the solvent can be fully dissolved in the molten metal in the smelting furnace body 204 and improving the solvent and metal dissolution. The stability of the metal liquid reaction is checked, and then the driving motor 106 installed on the cover plate 103 is started by the controller 208, so that it drives the stirring rod 107 and the multiple stirring blades 108 to stir the auxiliary solvent in the solvent box 102 to make it evenly mixed. Secondly, according to the amount of molten metal in the smelting furnace body 204, the quantitative valve 110 installed on the feeding pipe 109 is started by the controller 208. Since the output end of the feeding pipe 109 is connected to the interior of the smelting furnace body 204, the auxiliary solvent with suitable temperature and even mixing in the solvent box 102 enters the smelting furnace body 204 along the feeding pipe 109 and is fully mixed with the molten metal inside, thereby improving the efficiency of the full dissolution of the auxiliary solvent and the molten metal.

[0033] Example 2: Figure 2-Figure 5 As shown, the mixing mechanism 2 includes a base 201, a circular groove 202 is formed on the top of the base 201, and four arc-shaped sliders 203 are movably embedded in the inner surface wall of the circular groove 202. A smelting furnace body 204 is fixedly installed between the tops of the four arc-shaped sliders 203. A first gear 205 is fixedly sleeved on the outer surface wall of the smelting furnace body 204. A furnace cover 206 is fixedly installed on the top of the smelting furnace body 204. A feed hopper 207 is fixedly installed on the top of the furnace cover 206. A controller 208 is fixedly installed on the top of the base 201. A forward and reverse motor 209 is fixedly installed on the top of the base 201. A driving rod 210 is fixedly installed on the top of the forward and reverse motor 209, and a second gear 211 is fixedly installed on the top of the driving rod 210, and the outer wall of the second gear 211 is meshed with one side of the outer wall of the first gear 205. An L-shaped plate 212 is fixedly installed on the top of the base 201, and the outer wall of the driving rod 210 is movably inserted into the inside of the L-shaped plate 212. A fixing plate 213 is fixedly installed on one side of the outer wall of the smelting furnace body 204, and the top of the fixing plate 213 is fixedly connected to the bottom of the support 101. The output end of the feeding pipe 109 is connected to the interior of the smelting furnace body 204.

[0034] The effect achieved by the entire embodiment 2 is that when the co-solvent with suitable temperature and uniform mixing enters the smelting furnace body 204 quantitatively along the feeding pipe 109, the controller 208 installed on the base 201 is electrically connected to the forward and reverse motor 209, so that the forward and reverse motor 209 installed on the base 201 is started by the controller 208, so that the driving rod 210 is driven to rotate inside the L-shaped plate 212 fixedly installed on the top of the base 201, thereby driving the second gear 211 to rotate on the driving rod 210. Since a circular groove 202 is provided on the top of the base 201, the four arc-shaped sliders 203 installed at the bottom of the smelting furnace body 204 are all activated. The first gear 205 is movably embedded in the circular groove 202, and the outer wall of the smelting furnace body 204 is fixedly sleeved and meshed with the outer wall of the second gear 211, so that the driving rod 210 and the second gear 211 are driven to rotate by the forward and reverse motor 209, which can drive the first gear 205 and the smelting furnace body 204 to rotate stably, and can rotate back and forth stably, thereby increasing the contact area between the flux and the metal liquid in the smelting furnace body 204, improving the uniformity of mixing between the flux and the metal liquid, thereby more effectively exerting the role of the flux itself, and accelerating the chemical reaction between the flux and the metal liquid, thereby improving the use effect of the smelting furnace.

[0035] Working principle: First, solid metal is added to the interior of the smelting furnace body 204 through the feed hopper 207, and heated to its melting temperature through the through-holes on the base 201, so that the solid metal inside is converted into liquid metal. Then, when it is necessary to add a solvent to the smelting furnace body 204 to optimize the smelting effect and improve the metal quality, the temperature sensor 105 installed on one side of the inner wall of the solvent box 102 is used to monitor the temperature of the solvent in the solvent box 102 at all times. When the temperature of the solvent inside is lower than the required temperature, the temperature sensor 105 transmits the information to the controller 208, and the controller 208 is used to The two heaters 104 installed at the bottom of the inner wall of the solvent box 102 are started to heat the solvent until it reaches the required temperature, and then the two heaters 104 are turned off by the controller 208. At the same time, the driving motor 106 installed on the cover plate 103 is started by the controller 208 to drive the stirring rod 107 and multiple stirring blades 108 to stir the solvent in the solvent box 102 to mix it evenly and improve the efficiency of dissolving with the metal liquid. Then, according to the amount of metal liquid in the smelting furnace body 204, the quantitative valve 110 is started by the controller 208 to make the solvent in the solvent box 102 evenly mixed and at a suitable temperature. The feeding pipe 109 enters the interior of the smelting furnace body 204 and makes it fully mixed and dissolved with the molten metal in the smelting furnace body 204. Then, the forward and reverse motor 209 is started by the controller 208. Since an L-shaped plate 212 is installed on the base 201, the forward and reverse motor 209 drives the driving rod 210 to rotate inside the L-shaped plate 212, so that the second gear 211 rotates stably on the driving rod 210. Secondly, the four arc-shaped sliders 203 installed at the bottom of the smelting furnace body 204 are all movably embedded in the circular groove 202 opened at the top of the base 201. Then, a first gear 205 is fixedly sleeved on the outer wall of the smelting furnace body 204. , and the first gear 205 and the second gear 211 are meshed and connected, so that the rotation of the driving rod 210 and the second gear 211 can drive the first gear 205 and the smelting furnace body 204 to rotate stably on the base 201, and make the flux in the smelting furnace body 204 fully contact with the molten metal, effectively improving the uniformity of mixing between the flux and the molten metal. In general, through the action of the feeding mechanism 1 and the mixing mechanism 2, the flux can be quantitatively dissolved in the molten metal while maintaining an appropriate temperature, and the chemical reaction between the flux and the molten metal is accelerated, thereby improving the use effect of the smelting furnace feeding device.

[0036] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A smelting furnace charging device, comprising a mixing mechanism (2), characterized in that: A feeding mechanism (1) is fixedly mounted on the top of the mixing mechanism (2); The feeding mechanism (1) comprises a support (101), a solvent box (102) is fixedly mounted on the top of the support (101), a cover plate (103) is fixedly mounted on the top of the solvent box (102), two heaters (104) are fixedly mounted on the bottom of the inner wall of the solvent box (102), a temperature sensor (105) is fixedly mounted on one side of the inner wall of the solvent box (102), a driving motor (106) is fixedly mounted on the top of the cover plate (103), a stirring rod (107) is fixedly mounted on the bottom of the driving motor (106), a plurality of stirring blades (108) are fixedly mounted on the outer wall of the stirring rod (107), a feeding pipe (109) is fixedly passed through one side of the outer wall of the solvent box (102), and a quantitative valve (110) is fixedly mounted on the outer wall of the feeding pipe (109).

2. A smelting furnace charging device according to claim 1, characterized in that: The mixing mechanism (2) comprises a base (201), and a circular groove (202) is provided on the top of the base (201).

3. A smelting furnace charging device according to claim 2, characterized in that: Four arc-shaped sliders (203) are movably embedded in the inner surface wall of the circular groove (202), and a smelting furnace body (204) is fixedly installed between the tops of the four arc-shaped sliders (203).

4. A smelting furnace charging device according to claim 3, characterized in that: A first gear (205) is fixedly sleeved on the outer wall of the smelting furnace body (204), and a furnace cover (206) is fixedly installed on the top of the smelting furnace body (204).

5. A smelting furnace charging device according to claim 4, characterized in that: A feed hopper (207) is fixedly mounted on the top of the furnace cover (206), and a controller (208) is fixedly mounted on the top of the base (201).

6. A smelting furnace charging device according to claim 5, characterized in that: A forward and reverse motor (209) is fixedly mounted on the top of the base (201), and a driving rod (210) is fixedly mounted on the top of the forward and reverse motor (209).

7. A smelting furnace charging device according to claim 6, characterized in that: A second gear (211) is fixedly mounted on the top of the driving rod (210), and the outer wall of the second gear (211) is meshedly connected with one side of the outer wall of the first gear (205).

8. A smelting furnace charging device according to claim 7, characterized in that: An L-shaped plate (212) is fixedly mounted on the top of the base (201), and the outer wall of the driving rod (210) is movably inserted into the interior of the L-shaped plate (212).

9. A smelting furnace charging device according to claim 8, characterized in that: A fixing plate (213) is fixedly mounted on one side of the outer wall of the smelting furnace body (204).

10. A smelting furnace charging device according to claim 9, characterized in that: The top of the fixed plate (213) is fixedly connected to the bottom of the support (101), and the output end of the feeding pipe (109) is connected to the interior of the smelting furnace body (204).

Citation Information

Patent Citations

  • Feeding device of smelting furnace

    CN217275549U