Ball bladder sampler
By designing a spherical sampler with a three-way pipe and a one-way check valve, the problem of gas leakage in traditional samplers is solved, and safe and efficient gas sampling and ignition detection are achieved.
Patent Information
- Application Number
- CN202422586919.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The sampling port and ignition port of the traditional bladder sampler are set at the same end, which makes it easy for gas to leak during the sampling process, affecting the detection efficiency and safety.
A bladder sampler was designed, which adopted a combined structure of a three-way pipe, an air guide tube, a bladder body, a double-ended ball valve, a filter box and a one-way check valve. The one-way check valve served as the sampling port, and the double-ended ball valve served as the ignition port. Leakage-free sampling and ignition were achieved by controlling the gas flow path.
It effectively reduces gas leakage, improves the safety and efficiency of sampling operations, and ensures the smooth progress of gas detection.
Smart Images

Figure CN223413048U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sampling equipment, in particular to a bladder sampler. Background Art
[0002] A crucial step in the ventilation process during daily production is displacement sampling. This requires ignition with a bladder, and a yellow flame is considered acceptable. Currently, a standard bladder is used for sampling. After sampling, the hose must be manually bent 180° to seal the bladder and prevent gas from escaping. During the ignition test, the hose must be returned to the bladder to allow the gas to escape.
[0003] However, the sampling port and ignition port of the traditional bladder sampler are set at the same end, which makes sampling inconvenient and easily leads to sampling failure due to gas leakage during the sampling process, affecting the efficiency of gas detection.
[0004] A Chinese patent with publication (announcement) number CN117109991A discloses a sealer and a gas sampler, which includes a top cover and a base, an inlet and an outlet, a snap-fit assembly and a sealing assembly. The top cover and the base are arranged relative to each other in a first direction, the top cover is rotatably connected to the base around the first direction, and the inner wall surface of the top cover and the inner wall surface of the base jointly define an inner cavity; the inlet and the outlet are arranged relative to each other in a second direction and are both connected to the inner cavity, the snap-fit assembly is arranged in the inner cavity and is connected to the base, the snap-fit assembly includes a slot, and the slot, the inlet and the outlet are arranged in sequence in the second direction to form a channel; the sealing assembly is arranged in the inner cavity; the top cover has an opening position and a sealing position, in the opening position the trachea can pass through the channel and the airflow in the trachea can flow normally; in the sealing position the trachea passes through the channel, and the top cover rotates relative to the base around a preset angle in the second direction so that the sealing assembly bends the trachea.
[0005] The sealer and gas sampler involved in the above patents still have some obvious shortcomings in actual use. The sampler is also inconvenient to use, so we need to propose a bladder sampler. Utility Model Content
[0006] The purpose of the present invention is to provide a bladder sampler having a structure with a sampling port and an ignition port, so as to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a bladder sampler, comprising a three-way pipe, two ends of the three-way pipe are connected with two groups of air guide pipes, one end of the three-way pipe is connected to the bladder body through the air guide pipe, the other end of the three-way pipe is connected to a double-headed ball valve through the air guide pipe, the branch pipe of the three-way pipe is connected to a filter box through a pipeline, the interior of the filter box is provided with a filter assembly for filtering the incoming gas, one end of the filter box is connected to an air intake pipe, and the filter box is connected to a one-way check valve through the air intake pipe.
[0008] Preferably, the filter assembly includes a mounting frame arranged inside the filter box, a filter plate is fixedly installed inside the mounting frame, two sets of fixing mechanisms are provided between the two sides of the mounting frame and the inner walls at both ends of the filter box, and the mounting frame is fixed to the inside of the filter box by the two sets of fixing mechanisms.
[0009] Preferably, the fixing mechanism includes four groups of fixing columns fixedly installed on the inner wall of one end of the filter box, one end of the four groups of fixing columns is slidably connected to four groups of fixing rods, one end of the four groups of fixing rods is connected to a fixing frame, and one side of the fixing frame is attached to one side of the installation frame.
[0010] Preferably, a fixing plate is fixedly connected to the other end of the fixing rod and located inside the fixing column, and a telescopic spring is fixedly installed between one side of the fixing plate and the inner wall of one end of the fixing column.
[0011] Preferably, a cover plate is provided on the top of the filter box, a sealing rubber block is fixedly installed on the bottom of the cover plate, the sealing rubber block is plugged into the upper end of the inside of the filter box, a mounting mechanism is provided between the cover plate and the upper end of the filter box, and the cover plate is mounted on the top of the filter box through the mounting mechanism.
[0012] Preferably, the mounting mechanism includes four groups of threaded holes opened at the four corners of the top of the filter box and four groups of mounting rods arranged above the cover plate. The four groups of mounting rods are arranged corresponding to the four groups of threaded holes, and the bottom ends of the mounting rods pass through the top of the cover plate and extend to the bottom of the cover plate and are threadedly connected to the inner cavity of the threaded holes.
[0013] Preferably, the mounting mechanism further includes four groups of mounting holes extending through the four corners of the top of the cover plate, the interior of the mounting holes being adapted to match the mounting rod, and the bottom end of the mounting rod being plugged into the inner cavity of the mounting holes.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] The utility model cooperates with a three-way pipe, an air guide pipe, a bladder body, a double-ended ball valve, a filter box, an air intake pipe and a one-way check valve in the use of the same. The one-way check valve is set as a sampling port, and the double-ended ball valve is set as an ignition port. When it is necessary to detect the gas, the double-ended ball valve is closed first, so that the gas enters the air intake pipe from the one-way check valve and then moves to the inside of the filter box, and then enters the bladder body through the three-way pipe and the air guide pipe, so as to achieve the purpose of only taking in air but not letting out air. Then the switch of the double-ended ball valve is opened to perform an ignition test, so that ignition detection can be carried out after gas sampling, effectively reducing gas leakage caused by human error in bladder sampling, greatly improving the working efficiency of bladder sampling, and improving operability and safety to varying degrees.
[0016] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be achieved and obtained by the structures indicated in the description and the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural diagram of the utility model;
[0018] Figure 2 This is a structural diagram of the utility model from another perspective;
[0019] Figure 3 This is a schematic diagram of the structure of the installation mechanism of the utility model;
[0020] Figure 4 It is a structural diagram of the fixing mechanism of the utility model.
[0021] In the figure: 1. Tee pipe; 2. Air guide pipe; 3. Ball bladder body; 4. Double-ended ball valve; 5. Filter box; 6. Sealing rubber block; 7. Inlet pipe; 8. One-way check valve; 9. Mounting frame; 10. Filter plate; 11. Fixing mechanism; 111. Fixing column; 112. Fixing rod; 113. Fixing frame; 114. Fixing plate; 115. Telescopic spring; 12. Cover plate; 13. Mounting mechanism; 131. Threaded hole; 132. Mounting rod; 133. Mounting hole. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-4 The utility model provides a bladder sampler, including a three-way pipe 1, an air guide tube 2, a bladder body 3, a double-headed ball valve 4, a filter box 5, a filter assembly, an air inlet pipe 7 and a one-way check valve 8.
[0024] Two ends of the tee pipe 1 are connected with two groups of air guide pipes 2, one end of the tee pipe 1 is connected with the bladder body 3 through the air guide pipe 2, the other end of the tee pipe 1 is connected with the double-headed ball valve 4 through the air guide pipe 2, and the branch pipe of the tee pipe 1 is connected with the filter box 5 through the pipeline. The interior of the filter box 5 is provided with a filter component for filtering the incoming gas, one end of the filter box 5 is connected with the air intake pipe 7, and the filter box 5 is connected with a one-way check valve 8 through the air intake pipe 7.
[0025] Specifically, through the coordinated use of the three-way pipe 1, the air guide pipe 2, the bladder body 3, the double-headed ball valve 4, the filter box 5, the air inlet pipe 7 and the one-way check valve 8, the one-way check valve 8 is set as the sampling port, and the double-headed ball valve 4 is set as the ignition port. When it is necessary to detect the gas, first close the double-headed ball valve 4, so that the gas enters the air inlet pipe 7 from the one-way check valve 8 and then moves to the inside of the filter box 5, and then enters the bladder body 3 after passing through the three-way pipe 1 and the air guide pipe 2, so as to achieve the purpose of only taking in air but not letting out air. Then open the switch of the double-headed ball valve 4 to perform an ignition test, so as to facilitate ignition detection after gas sampling, effectively reduce gas leakage caused by human error in bladder sampling, greatly improve the working efficiency of bladder sampling, and make the operability and safety can be improved to varying degrees.
[0026] The filter assembly includes: a mounting frame 9, a filter plate 10 and a fixing mechanism 11. The mounting frame 9 is adapted to be arranged inside the filter box 5. The filter plate 10 is fixedly installed inside the mounting frame 9. Two sets of fixing mechanisms 11 are arranged between the two sides of the mounting frame 9 and the inner walls of the two ends of the filter box 5, and the mounting frame 9 is fixed to the inside of the filter box 5 by the two sets of fixing mechanisms 11.
[0027] Specifically, by using the mounting frame 9, the filter plate 10 and the fixing mechanism 11 in coordination, the gas can be easily filtered, the impurities mixed in the gas sample can be reduced, and the safety of the gas ignition detection can be ensured.
[0028] The fixing mechanism 11 includes: a fixing column 111, a fixing rod 112, a fixing frame 113, a fixing plate 114 and a telescopic spring 115. One end of the four groups of fixing columns 111 are respectively fixedly installed on the inner wall of one end of the filter box 5, and one end of the four groups of fixing columns 111 are slidably connected to the four groups of fixing rods 112. One end of the four groups of fixing rods 112 is connected to the fixing frame 113. One side of the fixing frame 113 is attached to one side of the installation frame 9. The other end of the fixing rod 112 is fixedly connected to the fixing plate 114 inside the fixing column 111. A telescopic spring 115 is fixedly installed between one side of the fixing plate 114 and the inner wall of one end of the fixing column 111.
[0029] Specifically, by using the fixing column 111, the fixing rod 112, the fixing frame 113, the fixing plate 114 and the telescopic spring 115 in combination, the installation frame 9 can be easily installed or disassembled, and the filter plate 10 can be easily replaced or cleaned, thereby ensuring the filtering effect of the filter plate 10.
[0030] A cover plate 12 is adapted to be provided on the top of the filter box 5, and a sealing rubber block 6 is fixedly installed on the bottom of the cover plate 12. The sealing rubber block 6 is plugged into the upper end of the inside of the filter box 5. A mounting mechanism 13 is provided between the cover plate 12 and the upper end of the filter box 5, and the cover plate 12 is mounted on the top of the filter box 5 through the mounting mechanism 13.
[0031] The mounting mechanism 13 includes: threaded holes 131, mounting rods 132 and mounting holes 133. Four groups of threaded holes 131 are respectively opened at the four corners of the top of the filter box 5, and four groups of mounting rods 132 are arranged above the cover plate 12. The four groups of mounting rods 132 are corresponding to the four groups of threaded holes 131, and the bottom ends of the mounting rods 132 pass through the top of the cover plate 12 and extend to the bottom of the cover plate 12 and are threadedly connected to the inner cavity of the threaded holes 131. The four groups of mounting holes 133 pass through the four corners of the top of the cover plate 12, the interior of the mounting holes 133 is adapted to the mounting rods 132, and the bottom ends of the mounting rods 132 are plugged into the inner cavity of the mounting holes 133.
[0032] Specifically, by using the threaded hole 131, the mounting rod 132 and the mounting hole 133 in conjunction with each other, it is convenient to install the bottom of the cover plate 12 on the top of the filter box 5, and conveniently insert the sealing rubber block 6 into the interior of the filter box 5 to prevent gas leakage and reduce the loss of the device during sampling.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bladder sampler, characterized in that: The invention comprises a three-way pipe (1), wherein two ends of the three-way pipe (1) are connected to two groups of air guide pipes (2), one end of the three-way pipe (1) is connected to a bladder body (3) through the air guide pipe (2), the other end of the three-way pipe (1) is connected to a double-headed ball valve (4) through the air guide pipe (2), the branch pipe of the three-way pipe (1) is connected to a filter box (5) through a pipeline, the filter box (5) is provided with a filter assembly for filtering incoming gas, one end of the filter box (5) is connected to an air inlet pipe (7), and the filter box (5) is connected to a one-way check valve (8) through the air inlet pipe (7).
2. The bladder sampler according to claim 1, characterized in that: The filter assembly comprises a mounting frame (9) arranged inside the filter box (5), a filter plate (10) is fixedly mounted inside the mounting frame (9), two sets of fixing mechanisms (11) are arranged between the two sides of the mounting frame (9) and the inner walls at both ends of the filter box (5), and the mounting frame (9) is fixed to the inside of the filter box (5) by the two sets of fixing mechanisms (11).
3. The bladder sampler according to claim 2, characterized in that: The fixing mechanism (11) comprises four groups of fixing columns (111) fixedly mounted on the inner wall of one end of the filter box (5), one end of the four groups of fixing columns (111) being slidably connected to four groups of fixing rods (112), one end of the four groups of fixing rods (112) being connected to a fixing frame (113), and one side of the fixing frame (113) being in contact with one side of the installation frame (9).
4. The bladder sampler according to claim 3, characterized in that: The other end of the fixing rod (112) is fixedly connected to a fixing plate (114) located inside the fixing column (111), and a telescopic spring (115) is fixedly installed between one side of the fixing plate (114) and the inner wall of one end of the fixing column (111).
5. The bladder sampler according to claim 1, characterized in that: The top of the filter box (5) is adapted to be provided with a cover plate (12), the bottom of the cover plate (12) is fixedly provided with a sealing rubber block (6), the sealing rubber block (6) is inserted into the upper end of the interior of the filter box (5), a mounting mechanism (13) is provided between the cover plate (12) and the upper end of the filter box (5), and the cover plate (12) is mounted on the top of the filter box (5) through the mounting mechanism (13).
6. The bladder sampler according to claim 5, characterized in that: The mounting mechanism (13) comprises four groups of threaded holes (131) opened at the four corners of the top of the filter box (5) and four groups of mounting rods (132) arranged above the cover plate (12). The four groups of mounting rods (132) are arranged correspondingly to the four groups of threaded holes (131), and the bottom ends of the mounting rods (132) pass through the top of the cover plate (12) and extend to the bottom of the cover plate (12) to be threadedly connected to the inner cavity of the threaded holes (131).
7. The bladder sampler according to claim 6, characterized in that: The mounting mechanism (13) further comprises four groups of mounting holes (133) extending through the four corners of the top of the cover plate (12); the interior of the mounting holes (133) is adapted to fit the mounting rod (132), and the bottom end of the mounting rod (132) is plugged into the inner cavity of the mounting holes (133).
Citation Information
Patent Citations
Sealing device and gas sampler
CN117109991A