ABS (Acrylonitrile Butadiene Styrene) raw material sorting device

By using CCD cameras and specific structural design in the ABS raw material sorting device, efficient and accurate sorting of ABS raw materials is achieved, solving the problems of low efficiency and low precision in existing devices, improving sorting efficiency and accuracy, and enhancing the stability and connection firmness of the equipment.

CN223417785UActive Publication Date: 2025-10-10SHANGHAI HONGANG NEW MATERIAL TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422683789.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-10-10
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The existing ABS raw material sorting device has low sorting efficiency and low precision. The mechanical sorting equipment has a complex structure and high cost, and the sorting effect is not ideal.

Method used

By adopting the settings of CCD camera, slide, feed port, guide bin, sorting plate, light-emitting component, embedded groove and slot, combined with the design of the first straight plate, the second straight plate, the second oblique insert plate, the first oblique insert plate and the clamping plate, automatic sorting and stable connection are realized, thereby improving the sorting accuracy and efficiency.

Benefits of technology

It achieves efficient and accurate sorting of ABS raw materials, reduces manual intervention, improves sorting efficiency and accuracy, enhances the structural stability and connection firmness of the equipment, reduces noise and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223417785U_ABST
    Figure CN223417785U_ABST
Patent Text Reader

Abstract

The utility model discloses a sorting machine which comprises a sorting machine body, a first straight plate and a second straight plate are arranged on the left side and the right side of the sorting machine body respectively, the first straight plate is connected with a feeding hopper and a sundry discharging table, the second straight plate is connected with a raw material discharging table, and a first inclined inserting plate, a second inclined inserting plate and a fixing pin are arranged at the connecting position. The tail end of the miscellaneous material discharging table is fixedly connected with the raw material discharging table through a clamping plate, the miscellaneous material discharging table is connected with the base through supporting legs, buffer pads are arranged at the bottoms of the supporting legs, a CCD camera is arranged above the raw material discharging table, a sliding way is arranged in the raw material discharging table in an array mode, and a feeding port is formed in the top and connected with a flow guide bin at the bottom of a feeding hopper. Light-emitting pieces are arranged on the left side and the right side of the CCD camera, the light-emitting pieces are connected with the raw material discharging table through embedding grooves in an embedded mode, the CCD camera is connected with the raw material discharging table through inserting grooves in an inserted mode, the structure is stable, sundries can be effectively sorted, the sorting efficiency and precision are improved, noise is reduced, and the service life is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field related to raw material sorting, and particularly relates to an ABS raw material sorting device. Background Art

[0002] ABS plastic is a commonly used engineering plastic. It has the advantages of heat resistance, corrosion resistance, good insulation performance, and good mechanical properties. Therefore, it has been widely used in home appliances, automobiles, electronics and other industries. The sorting of ABS plastic is crucial to its application, and the sorting machine is a new type of ABS plastic sorting method, which can sort according to the color of the plastic.

[0003] However, during the production and processing of ABS raw materials, the raw materials need to be sorted to remove impurities. During use, the existing ABS raw material sorting equipment has low sorting efficiency and low sorting accuracy. The mechanical sorting equipment has a complex structure, high cost, and unsatisfactory sorting effect. Utility Model Content

[0004] The purpose of the present utility model is to provide an ABS raw material sorting device to solve the problems raised in the above-mentioned background art, that during the production and processing of ABS raw materials, the raw materials need to be sorted to remove impurities therein. The existing ABS raw material sorting devices have low sorting efficiency and low sorting accuracy during use, and the mechanical sorting equipment has a complex structure, high cost, and unsatisfactory sorting effect.

[0005] To achieve the above-mentioned purpose, the present utility model provides the following technical solutions: an ABS raw material sorting device, comprising a sorting machine body;

[0006] A feed hopper is provided at the top of the sorting machine body, a raw material discharging platform is provided at the bottom of the feed hopper, a control button is provided at the front of the raw material discharging platform, a display screen is provided at the right side of the control button, a miscellaneous material discharging platform is provided at the bottom of the raw material discharging platform, and a base is provided at the bottom of the miscellaneous material discharging platform;

[0007] A CCD camera is provided above the raw material discharging platform, and a slideway is provided in an array at an inner position of the raw material discharging platform.

[0008] Preferably, a feed port is provided at the top of the raw material discharge platform, and a guide bin is provided at the bottom of the feed hopper, and the guide bin is connected to the feed port.

[0009] Preferably, a sorting plate is arranged in an array at an inner position of the slide, and the sorting plate uses a CCD camera to shoot the miscellaneous materials and drop them into the miscellaneous material discharging platform at the bottom.

[0010] Preferably, light-emitting components are respectively provided on the left and right sides of the CCD camera, the light-emitting components are nested and connected to the raw material discharge platform through embedded grooves, and the CCD camera is plug-connected to the raw material discharge platform through a slot.

[0011] Preferably, a first straight plate is respectively provided at the left and right sides of the sorting machine body, and the first straight plate is fixedly connected to the feed hopper and the miscellaneous material discharge platform respectively. A second straight plate is respectively provided at the left and right sides of the sorting machine body, and the second straight plate is fixedly connected to the raw material discharge platform.

[0012] Preferably, the second oblique insert plate is connected to the connection between the first straight plate and the feed hopper and the second straight plate and the raw material discharging platform, the first oblique insert plate is connected to the connection between the first straight plate and the miscellaneous material discharging platform and the second straight plate and the raw material discharging platform, fixing pins are provided at the connection between the first oblique insert plate and the second oblique insert plate and the first straight plate and the second straight plate, a clamping plate is provided at the end position of the miscellaneous material discharging platform, and the miscellaneous material discharging platform is fixedly connected to the raw material discharging platform through the clamping plate.

[0013] Preferably, the miscellaneous material discharging platform is connected to the base through supporting legs, and a buffer pad is provided at the bottom of the supporting legs.

[0014] Compared with the prior art, the present invention provides an ABS raw material sorting device with the following features:

[0015] Beneficial effects:

[0016] 1. Through the setting of CCD camera, slide, feed port, guide bin, sorting plate, light-emitting part, embedded groove and slot, a CCD camera is set above the raw material discharge table, which can accurately shoot the raw materials in the slide, so as to accurately identify the miscellaneous materials and improve the accuracy of sorting. The slide is arranged in an array at the internal position of the raw material discharge table, which can sort a large number of raw materials at the same time and improve the sorting efficiency. The feed port is set at the top position of the raw material discharge table, and the guide bin is set at the bottom position of the feed hopper. The guide bin is connected to the feed port, so that the raw materials can enter the raw material discharge table smoothly and ensure the sorting. The sorting process proceeds smoothly. Sorting plates are arranged in an array at the internal position of the slide. The sorting plates use CCD cameras to shoot the miscellaneous materials and drop them into the miscellaneous material discharge platform at the bottom, realizing automatic sorting, reducing manual intervention, and improving sorting efficiency and accuracy. Light-emitting parts are respectively provided on the left and right sides of the CCD camera to provide good lighting conditions for shooting, making the captured image clearer and further improving the sorting accuracy. The light-emitting parts are connected to the raw material discharge platform through nested grooves, and the CCD camera is connected to the raw material discharge platform through a slot. This connection method is convenient for installation and maintenance, while ensuring the stability of the connection.

[0017] 2. Through the arrangement of the first straight plate, the second straight plate, the second oblique insert plate, the first oblique insert plate and the clamping plate, the first straight plates are respectively arranged at the left and right sides of the main body of the sorting machine. The first straight plates are respectively fixedly connected to the feed hopper and the miscellaneous material discharging platform, providing stable support for the feed hopper and the miscellaneous material discharging platform, ensuring the stability of the feeding and miscellaneous material discharging process. The second straight plates are respectively arranged at the left and right sides of the main body of the sorting machine. The second straight plates are fixedly connected to the raw material discharging platform, enhancing the stability of the raw material discharging platform. The second oblique insert plate is connected to the connection between the first straight plate and the feed hopper and the second straight plate and the raw material discharging platform. The first straight plate and the miscellaneous material discharging table are connected with the first oblique insert plate, and the second straight plate and the raw material discharging table are connected with the first oblique insert plate. The setting of the oblique insert plate enhances the firmness of the connection and improves the overall structural stability of the sorting machine. The first oblique insert plate and the second oblique insert plate are connected with the first straight plate and the second straight plate with fixing pins, which further enhances the stability of the connection and prevents loosening during the operation of the sorting machine. A clamping plate is provided at the end position of the miscellaneous material discharging table, and the miscellaneous material discharging table is fixedly connected to the raw material discharging table through the clamping plate, so that the connection between the miscellaneous material discharging table and the raw material discharging table is tighter, thereby ensuring the smooth progress of the sorting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural diagram of the present utility model.

[0019] Figure 2 This is a schematic structural diagram of the main body support device of the sorting machine in the present utility model.

[0020] Figure 3 It is a structural schematic diagram of the raw material discharging platform in this utility model.

[0021] Figure 4 It is a structural diagram of the CCD camera in this utility model.

[0022] In the figure: 1. Sorting machine body; 2. Control button; 3. Display screen; 4. Miscellaneous material discharge platform; 5. Base; 6. Buffer pad; 7. Support leg; 8. Clamping plate; 9. Raw material discharge platform; 10. Feed hopper; 11. Guide bin; 12. First straight plate; 13. First oblique insert plate; 14. Second straight plate; 15. Fixing pin; 16. Second oblique insert plate; 17. Slide; 18. Feed port; 19. Sorting plate; 20. Groove; 21. CCD camera; 22. Slot; 23. Light-emitting part. DETAILED DESCRIPTION

[0023] Clearly, the described embodiments are merely part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0024] The utility model provides a kind of ABS raw material sorting device as shown in Figure 1-4 The utility model discloses an ABS raw material sorting device, including sorting machine main body 1;

[0025] Sorting machine main body 1 top position is provided with feed hopper 10, and feed hopper 10 bottom position is provided with raw material discharge table 9, and raw material discharge table 9 front side position is provided with control button 2, and control button 2 right side position is provided with display screen 3, and raw material discharge table 9 bottom position is provided with sundry discharge table 4, and sundry discharge table 4 bottom position is provided with base 5;

[0026] Raw material discharge table 9 upper position is provided with CCD camera 21, and raw material discharge table 9 inside position is provided with slide 17.

[0027] Raw material discharge table 9 top position is provided with feed inlet 18, and feed hopper 10 bottom position is provided with flow guide bin 11, and flow guide bin 11 is connected with feed inlet 18.

[0028] Slide 17 inside position is provided with sorting plate 19, and sundry falls into bottom sundry discharge table 4 by CCD camera 21 shooting.

[0029] CCD camera 21 left and right sides are provided with luminous part 23 respectively, luminous part 23 is connected with raw material discharge table 9 by embedding groove 20 nesting, and CCD camera 21 is connected with raw material discharge table 9 by inserting groove 22.

[0030] Sorting machine main body 1 left and right sides are provided with first straight plate 12 respectively, and first straight plate 12 is fixedly connected with feed hopper 10 and sundry discharge table 4 respectively, and sorting machine main body 1 left and right sides are provided with second straight plate 14 respectively, and second straight plate 14 is fixedly connected with raw material discharge table 9.

[0031] First straight plate 12 and feed hopper 10 and second straight plate 14 and raw material discharge table 9 are connected with second inclined plate 16, and first straight plate 12 and sundry discharge table 4 and second straight plate 14 and raw material discharge table 9 are connected with first inclined plate 13, and first inclined plate 13 and second inclined plate 16 are provided with fixed pin 15 at the connection with first straight plate 12 and second straight plate 14, and sundry discharge table 4 end position is provided with clamping plate 8, and sundry discharge table 4 is fixedly connected with raw material discharge table 9 by clamping plate 8.

[0032] The miscellaneous material discharge platform 4 is connected with the base 5 through the supporting leg 7, and the supporting leg 7 is provided with the buffer pad 6 at the bottom position.

[0033] In the embodiment, the specific implementation steps of the ABS raw material sorting device are as follows: the ABS raw material to be sorted is poured into the feeding hopper 10, the raw material flows into the feeding port 18 at the top of the raw material discharge platform 9 from the flow guide bin 11 at the bottom of the feeding hopper 10, and the raw material slides downward in the chute 17 after entering the raw material discharge platform 9. At this time, the CCD camera 21 above the raw material discharge platform 9 takes pictures of the raw material in the chute 17 under the auxiliary illumination of the light emitting element 23. After the CCD camera 21 takes pictures, the image recognition judges the miscellaneous material in the raw material. When the miscellaneous material is identified, the sorting plate 19 inside the chute 17 acts to drop the miscellaneous material into the miscellaneous material discharge platform 4 at the bottom. The pure ABS raw material continues to slide downward in the chute 17 and is finally output from the raw material discharge platform 9. The miscellaneous material is conveyed on the miscellaneous material discharge platform 4 and is finally discharged from the end of the miscellaneous material discharge platform 4.

[0034] As shown in Figure 1 and Figure 3-4 , the CCD camera 21 is arranged at the position above the raw material discharge platform 9, the chutes 17 are arranged in an array at the position inside the raw material discharge platform 9, the feeding port 18 is arranged at the top position of the raw material discharge platform 9, the flow guide bin 11 is arranged at the bottom position of the feeding hopper 10, the flow guide bin 11 is connected with the feeding port 18, the sorting plates 19 are arranged in an array at the position inside the chute 17, the sorting plates 19 drop the miscellaneous material into the miscellaneous material discharge platform 4 at the bottom through the shooting of the CCD camera 21, the light emitting elements 23 are arranged on the left and right sides of the CCD camera 21 respectively, the light emitting elements 23 are connected with the raw material discharge platform 9 through the nesting connection of the embedded slots 20, and the CCD camera 21 is connected with the raw material discharge platform 9 through the plug-in connection of the insertion slots 22.

[0035] Preferably, a CCD camera 21 is provided above the raw material discharging platform 9, which can accurately shoot the raw materials in the slide, thereby accurately identifying the miscellaneous materials and improving the accuracy of sorting. A slide 17 is arranged in an array at the internal position of the raw material discharging platform 9, which can sort a large amount of raw materials at the same time and improve the sorting efficiency. A feed port 18 is provided at the top position of the raw material discharging platform 9, and a guide bin 11 is provided at the bottom position of the feed hopper 10. The guide bin 11 is connected to the feed port 18, so that the raw materials can smoothly enter the raw material discharging platform, ensuring that the sorting process is carried out smoothly. An array is provided at the internal position of the slide 17. A sorting plate 19 is provided, and the sorting plate 19 uses a CCD camera 21 to shoot the miscellaneous materials falling into the miscellaneous material discharge table 4 at the bottom, thereby realizing automatic sorting, reducing manual intervention, and improving sorting efficiency and accuracy. Light-emitting parts 23 are respectively provided on the left and right sides of the CCD camera 21 to provide good lighting conditions for shooting, making the shot image clearer, and further improving the sorting accuracy. The light-emitting part 23 is nested and connected to the raw material discharge table 9 through the embedding groove 20, and the CCD camera 21 is plugged into the raw material discharge table 9 through the slot 22. This connection method is convenient for installation and maintenance, while ensuring the stability of the connection.

[0036] like Figure 1 and Figure 2 As shown, a first straight plate 12 is respectively provided at the left and right sides of the sorting machine body 1, and the first straight plate 12 is fixedly connected to the feed hopper 10 and the miscellaneous material discharging platform 4 respectively. A second straight plate 14 is respectively provided at the left and right sides of the sorting machine body 1, and the second straight plate 14 is fixedly connected to the raw material discharging platform 9. A second oblique insert plate 16 is connected at the connection between the first straight plate 12 and the feed hopper 10 and the second straight plate 14 and the raw material discharging platform 9. A first oblique insert plate 13 is connected at the connection between the first straight plate 12 and the miscellaneous material discharging platform 4 and the second straight plate 14 and the raw material discharging platform 9. Fixed pins 15 are provided at the connection between the first oblique insert plate 13 and the second oblique insert plate 16 and the first straight plate 12 and the second straight plate 14. A clamping plate 8 is provided at the end position of the miscellaneous material discharging platform 4, and the miscellaneous material discharging platform 4 is fixedly connected to the raw material discharging platform 9 through the clamping plate 8.

[0037] Preferably, the first straight plate 12 is arranged at the left and right sides of the sorting machine body 1 respectively, and the first straight plate 12 is fixedly connected with the feeding hopper 10 and the impurity discharging table 4, thereby providing stable support for the feeding hopper and the impurity discharging table and ensuring the stability of the feeding and impurity discharging process.

[0038] As shown in Figure 1-4 The impurity discharging table 4 is connected with the base 5 through the supporting leg 7, and the bottom position of the supporting leg 7 is provided with the buffer pad 6.

[0039] Optionally, the impurity discharging table 4 is connected with the base 5 through the supporting leg 7, thereby providing stable support for the impurity discharging table and ensuring the stability of the impurity discharging process.

[0040] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.

Claims

1. An ABS raw material sorting device, comprising a sorting machine body (1); A feed hopper (10) is provided at the top of the sorting machine body (1), a raw material discharging platform (9) is provided at the bottom of the feed hopper (10), a control button (2) is provided at the front of the raw material discharging platform (9), a display screen (3) is provided at the right side of the control button (2), a miscellaneous material discharging platform (4) is provided at the bottom of the raw material discharging platform (9), and a base (5) is provided at the bottom of the miscellaneous material discharging platform (4); Its characteristics are: A CCD camera (21) is provided at a position above the raw material discharging platform (9), and a slideway (17) is provided in an array at a position inside the raw material discharging platform (9).

2. The ABS raw material sorting device according to claim 1, characterized in that: A feed port (18) is provided at the top of the raw material discharging platform (9), and a guide bin (11) is provided at the bottom of the feed hopper (10), and the guide bin (11) is connected to the feed port (18).

3. The ABS raw material sorting device according to claim 2, characterized in that: Sorting plates (19) are arranged in an array at positions inside the slideway (17), and the sorting plates (19) shoot the sundry materials through a CCD camera (21) and drop them into the sundry materials discharging platform (4) at the bottom.

4. The ABS raw material sorting device according to claim 3, characterized in that: Light-emitting components (23) are respectively provided on the left and right sides of the CCD camera (21); the light-emitting components (23) are nested and connected to the raw material discharging platform (9) via an embedding groove (20); and the CCD camera (21) is plug-connected to the raw material discharging platform (9) via a slot (22).

5. The ABS raw material sorting device according to claim 1, characterized in that: A first straight plate (12) is provided at the left and right sides of the sorting machine body (1), and the first straight plate (12) is fixedly connected to the feed hopper (10) and the miscellaneous material discharge platform (4), respectively. A second straight plate (14) is provided at the left and right sides of the sorting machine body (1), and the second straight plate (14) is fixedly connected to the raw material discharge platform (9).

6. The ABS raw material sorting device according to claim 5, characterized in that: The first straight plate (12) is connected to the feed hopper (10) and the second straight plate (14) is connected to the raw material discharge platform (9) with a second oblique insert plate (16); the first straight plate (12) is connected to the miscellaneous material discharge platform (4) and the second straight plate (14) is connected to the raw material discharge platform (9) with a first oblique insert plate (13); the first oblique insert plate (13) and the second oblique insert plate (16) are connected to the first straight plate (12) and the second straight plate (14) with a fixing pin (15); a clamping plate (8) is provided at the end position of the miscellaneous material discharge platform (4); the miscellaneous material discharge platform (4) is fixedly connected to the raw material discharge platform (9) through the clamping plate (8).

7. The ABS raw material sorting device according to claim 1, characterized in that: The miscellaneous material discharging platform (4) is connected to the base (5) via a supporting leg (7), and a buffer pad (6) is provided at the bottom of the supporting leg (7).