Full-automatic waste treatment system

Abstract

The utility model relates to the technical field of waste treatment, and discloses a full-automatic waste treatment system which comprises a plurality of waste connectors used for being connected with waste outlets of a plurality of die cutting process devices respectively, and the waste connectors are all connected with eccentric adjusting air valves. The conveying fan is connected with the eccentric adjusting air valves, the output end of the conveying fan is connected with an air inlet connector, the air inlet connector is arranged at the input end of the waste separator in a sleeving mode, a separation cavity is formed in the waste separator, a guider which is obliquely arranged is installed in the separation cavity, and a packaging device is arranged below the guider. The packing device is fixedly connected with the bottom end of the waste separator; according to the waste collection and treatment device, the multiple waste connectors are arranged to be connected with the waste outlets of the die cutting process equipment, the unified conveying draught fan and the waste separator are adopted for waste conveying and separation, centralized collection and treatment of waste are achieved, the waste collection and treatment process can be remarkably simplified, and tedious operation caused by independent management of multiple pieces of equipment is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of waste treatment, in particular to a full-automatic waste treatment system. Background Art

[0002] In recent years, with the rapid development of the new energy industry, demand for lithium batteries (as well as newer batteries such as sodium batteries and solid-state batteries) has continued to grow. Lithium batteries, with their high energy density and long cycle life, are widely used in electric vehicles, energy storage devices, and consumer electronics. To meet market demand, the scale of lithium battery production lines continues to expand, placing higher demands on automation in the production process. However, during the production process, especially in the die-cutting process, a large amount of waste (such as scraps and dust) is generated. If not handled properly, this can lead to resource waste and environmental pollution, while also posing a threat to the safety and sanitation of the production floor. Therefore, how to efficiently and safely handle this waste has become a key concern for lithium battery manufacturers.

[0003] Traditional waste disposal methods typically involve manual collection, with waste being transported via conveyor belts or guide troughs to a designated waste accumulation area. Regular cleaning and sorting by humans is required, which can easily lead to waste accumulation, resulting in a cluttered production environment and occupied space. With the advancement of automation, existing die-cutting waste disposal technology typically involves equipping each die-cutting machine with an independent waste collection device. This can achieve timely waste collection and sorting to a certain extent. However, stand-alone waste disposal devices occupy a large amount of workshop space, resulting in a complex layout and difficulty adapting to the large-scale expansion needs of production lines. Furthermore, the waste disposal and maintenance processes of these devices are relatively cumbersome and complex, requiring multiple separate treatments or maintenance of each device, increasing management and operating costs.

[0004] Therefore, it is necessary to provide a fully automatic waste processing system to solve the problem that the waste processing and maintenance process of the above-mentioned independent waste collection device are relatively cumbersome and complicated. Utility Model Content

[0005] The purpose of the present invention is to provide a fully automatic waste processing system to solve the technical problems mentioned in the background technology.

[0006] The utility model adopts the following technical solutions:

[0007] A fully automatic waste processing system, comprising:

[0008] A plurality of waste interfaces, respectively connected to waste outlets of a plurality of die-cutting process equipment, wherein ends of the plurality of waste interfaces away from the die-cutting process equipment are connected to eccentric regulating air valves;

[0009] A conveying fan is connected to several of the eccentric regulating air valves. The output end of the conveying fan is connected to an air inlet interface. The end of the air inlet interface away from the conveying fan is sleeved on the input end of the waste separator. A separation chamber is provided in the waste separator. The separation chamber is equipped with an inclined guide. A packing device is provided below the guide, and the packing device is fixedly connected to the bottom end of the waste separator. The packing device includes a compacting component to compact and pack the waste.

[0010] Furthermore, it also includes a dust extraction pipe, one end of the dust extraction pipe is fixedly connected to the conveying fan, and one end of the dust extraction pipe away from the conveying fan is fixedly connected to a plurality of the eccentric regulating air valves.

[0011] Furthermore, an air outlet interface is connected to one side of the waste separator, and a dust collector is connected to one end of the air outlet interface away from the waste separator.

[0012] Furthermore, the output end of the dust collector is connected to a power fan, and the output end of the power fan is installed with a filter return air device to discharge the purified air out of the waste treatment system.

[0013] Furthermore, a pipeline is connected between the air outlet interface and the dust collector, and a separation grille is installed in the pipeline.

[0014] Furthermore, it also includes two groups of sound-absorbing isolation covers, which are respectively arranged on the outside of the conveying fan and the power fan, wherein the two adjacent side surfaces of the sound-absorbing isolation covers arranged on the outside of the power fan are respectively provided with heat dissipation vents and air supply vents.

[0015] Furthermore, the waste separator includes a waste separation box, the separation chamber is provided in the waste separation box, a grid net is further installed in the separation chamber, and the grid net is provided below the guide.

[0016] Furthermore, the compaction assembly includes at least one hydraulic cylinder, the piston rod of the hydraulic cylinder is connected to the compaction plate; the packaging device also includes a transmission assembly, the transmission assembly includes a motor and a conveyor belt, the motor is connected to the conveyor belt through a transmission shaft, and the conveyor belt is arranged at the output end of the compaction assembly.

[0017] Furthermore, the dust collector includes a dust box, which is connected to the end of the air outlet interface away from the guide, and a dust filter is installed in the dust box. A dust collecting bucket is provided below the dust filter, wherein a level meter is provided in the ash collecting bucket to monitor the amount of dust in the ash collecting bucket.

[0018] Beneficial effects

[0019] The utility model provides a fully automatic waste processing system, which realizes the centralized collection and processing of waste by setting up several waste interfaces connected with the waste outlet of the die-cutting process equipment, and adopts a unified conveying fan and waste separator to convey and separate the waste, which can significantly simplify the collection and processing process of waste products, avoid the tedious operations caused by the separate management of multiple devices, and in addition, through the separation chamber and guide in the waste separator, ensure that the waste can be quickly and effectively separated and transported to the packaging device, realize the compression and packaging of the waste, reduce the intermediate links, and improve the overall efficiency of waste processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of a fully automatic waste treatment system of the utility model;

[0021] Figure 2 This is a schematic diagram of the top view of a fully automatic waste processing system of the present utility model;

[0022] Among them: 1. Waste interface; 2. Eccentric regulating air valve; 3. Dust extraction duct; 4. Air inlet interface; 5. Air outlet interface; 6. Silence isolation cover; 7. Conveying fan; 8. Waste separator; 9. Packing device; 10. Separation grille; 11. Guide; 12. Filter return air device; 13. Heat dissipation outlet; 14. Air supply outlet; 15. Power fan; 16. Dust collector.

[0023] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0024] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present invention, "several" means two or more, unless otherwise clearly and specifically defined.

[0026] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections, direct connections, or indirect connections through an intermediate medium; they may refer to internal communication between two components or the interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0027] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0028] Reference Figures 1 to 2The utility model proposes a fully automatic waste processing system, comprising: a plurality of waste interfaces 1, which are used to be respectively connected to the waste outlets of a plurality of die-cutting process equipment, and the ends of the plurality of waste interfaces 1 away from the die-cutting process equipment are connected to an eccentric regulating air valve 2; a conveying fan 7, which is connected to the plurality of eccentric regulating air valves 2, and the output end of the conveying fan 7 is connected to an air inlet interface 4, and the end of the air inlet interface 4 away from the conveying fan 7 is sleeved on the input end of a waste separator 8, a separation chamber is provided in the waste separator 8, and an inclined guide 11 is installed in the separation chamber, and a packing device 9 is provided below the guide 11, and the packing device 9 is fixedly connected to the bottom end of the waste separator 8, wherein the packing device 9 includes a compacting component to compact and pack the waste.

[0029] In the above embodiment, the waste inlet 1 is adapted to the size of the waste. The eccentric adjustable air valve 2 is used to adjust the speed and direction of waste delivery. By varying the opening and angle of the air valve, the flow of waste can be effectively controlled, thereby improving the efficiency and accuracy of waste processing. The conveying fan 7 is responsible for conveying the conditioned waste through the air inlet 4 to the waste separator 8. Its operating principle is to use the kinetic energy of the airflow to transport the waste into the separation chamber.

[0030] Inside the separation chamber of waste separator 8, an inclined guide 11 guides the waste flow, ensuring it follows a predetermined path into the packaging unit 9, where heavier waste is discharged downward and lighter dust is transported to the next processing center by wind. The packaging unit 9 is located below the separation chamber and is fixedly connected to the bottom end of waste separator 8.

[0031] The compacting assembly in the baling device 9 compresses the waste into blocks through mechanical pressure for easy transportation and storage. In addition, the compacting assembly must ensure that various waste materials can be compacted and baled effectively.

[0032] To sum up, by setting up several waste interfaces 1 to be connected to the waste outlet of the die-cutting process equipment, and using a unified conveying fan 7 and a waste separator 8 to convey and separate the waste, centralized collection and treatment of waste is achieved, which can significantly simplify the waste collection and treatment process and avoid the cumbersome operations caused by the separate management of multiple devices. In addition, the separation chamber and guide 11 in the waste separator 8 ensure that the waste can be quickly and effectively separated and transported to the packaging device 9, thereby realizing the compression and packaging of the waste, reducing the intermediate links, and improving the overall efficiency of waste treatment.

[0033] In one embodiment, a dust extraction pipe 3 is further included, one end of the dust extraction pipe 3 is fixedly connected to the conveying fan 7, and one end of the dust extraction pipe 3 away from the conveying fan 7 is fixedly connected to a plurality of the eccentric regulating air valves 2.

[0034] In the above embodiment, the design of the dust extraction pipeline takes into account multiple aspects such as waste size, shape, position, adaptability, anti-clogging, safety, material and durability, and is combined with the eccentric adjustment air valve 2. Through multiple tests and optimizations, it ensures that the waste can be fully and effectively removed during production operations.

[0035] In one embodiment, an air outlet port 5 is connected to one side of the waste separator 8 , and a dust collector 16 is connected to one end of the air outlet port 5 away from the waste separator 8 .

[0036] In the above embodiment, the air outlet 5 is a wear-resistant interface that can prevent waste from damaging it. The lighter dust escaping from the waste separator 8 is drawn by the rear-end power fan 15 into the dust collector 16. The dust collector 16 is equipped with an independent filtration system to ensure that dust and fine particles can be effectively removed when processing different types of waste.

[0037] In one embodiment, the output end of the dust collector 16 is connected to a power fan 15 , and the output end of the power fan 15 is installed with a filter return air device 12 to allow the purified air to be discharged from the waste treatment system.

[0038] In the above embodiment, the power fan 15 can adjust the air volume and air pressure by adjusting the speed, changing the blade angle, etc. according to the requirements of the production process to achieve the best working effect and ensure that the clean gas filtered by the high-efficiency dust collector 16 is returned to the clean workshop through the power fan 15.

[0039] The filtered return air unit 12 includes components such as a high-efficiency filter, a surface cooler and a dust particle counter. By optimizing the product, the clean air itself is filtered again, and the return air is treated with constant temperature and humidity through the surface cooler, thereby realizing the effective recycling of air. At the same time, the dust particle counter will monitor the cleanliness of the return air online in real time.

[0040] In one embodiment, a pipeline is connected between the air outlet port 5 and the dust collector 16 , and a separation grille 10 is installed in the pipeline.

[0041] In the above embodiment, the separation grid 10 performs pre-filtration before the dust enters the dust collector 16, thereby protecting the rear-end filter unit and reducing maintenance costs.

[0042] In one embodiment, two groups of sound-absorbing isolation covers 6 are further included, and the two groups of sound-absorbing isolation covers 6 are respectively arranged on the outside of the conveying fan 7 and the power fan 15, wherein the two adjacent side surfaces of the sound-absorbing isolation covers 6 arranged on the outside of the power fan 15 are respectively provided with a heat dissipation outlet 13 and an air supply outlet 14.

[0043] In the above embodiment, the sound-absorbing isolation cover 6 is used to reduce the noise generated by the power fan 15 and the conveying fan 7 during operation, thereby improving the working environment. Located outside the power fan 15, the sound-absorbing isolation cover 6 is equipped with a heat dissipation vent 13 and a supply air vent 14 to neutralize the temperature increase caused by the sound-absorbing and muffler devices. Furthermore, personnel are required to regularly inspect the heat dissipation vent 13 and the supply air vent 14 to ensure they are cleaned promptly if obstructed by foreign matter.

[0044] In one embodiment, the waste separator 8 includes a waste separation box, the separation chamber is provided in the waste separation box, a grid is further installed in the separation chamber, and the grid is provided below the guide 11 .

[0045] In the above embodiment, the waste separator 8 is provided with a waste separation box, which contains a separation chamber. After entering the separation chamber, the waste first encounters a guide 11, which guides the waste along a specific path, thereby improving separation efficiency. The waste then passes through a screen, which performs a preliminary screening based on the size and shape of the waste, separating larger waste from smaller waste.

[0046] During the separation process, waste of different sizes falls into different collection areas. Larger waste is directed to the automatic baler below, while smaller waste is lifted up by the wind. This not only improves waste sorting efficiency but also facilitates subsequent processing and recycling.

[0047] In addition, the waste separator 8 is convenient and easy to maintain. The separation chamber and the grid are both disassembled and replaced structures. After long-term use, they can be easily cleaned and maintained to ensure the continued efficient operation of the equipment.

[0048] In summary, the waste separator 8 achieves effective separation of waste through reasonable structural design and functional configuration, provides efficient and stable waste pretreatment function for the fully automatic waste treatment system, thereby improving the treatment capacity and treatment quality of the entire system.

[0049] In one embodiment, the compaction assembly includes at least one hydraulic cylinder, the piston rod of the hydraulic cylinder is connected to the compaction plate; the packaging device 9 also includes a transmission assembly, the transmission assembly includes a motor and a conveyor belt, the motor is connected to the conveyor belt through a transmission shaft, and the conveyor belt is arranged at the output end of the compaction assembly.

[0050] In the above embodiment, the motor of the transmission assembly can be either an AC or DC motor, depending on actual needs. The motor's power should match the waste handling system's processing capacity to ensure the conveyor belt can stably transport the compacted waste to the packaging area. Furthermore, the conveyor belt's material and structure must possess sufficient strength and wear resistance to withstand the friction and impact that may occur during waste transportation. The conveyor belt's surface is typically non-slip to prevent the waste from slipping during transportation.

[0051] In one embodiment, the dust collector 16 includes a dust removal box, which is connected to the end of the air outlet interface 5 away from the guide 11. A dust filter element is installed in the dust removal box, and an ash collecting bucket is provided below the dust filter element, wherein a level meter is provided in the ash collecting bucket to monitor the amount of dust in the ash collecting bucket.

[0052] In the above embodiment, the dust collector 16 also includes a pressure differential backflush system, a temperature sensor and a smoke sensor, which, combined with a dust filter element and a level meter, finely filters the dust, and the dust falls into the ash collecting bucket. The level in the ash collecting bucket is detected by the level meter, and an over-limit alarm reminds personnel to clean it in time.

[0053] In one embodiment, each ventilation connection includes pipes, pipe fittings, and auxiliary materials. By optimizing the pipe path, ensuring sealing, reducing obstruction points, and paying attention to the pipe slope, the waste can be smoothly transported over long distances to the separation equipment and filtration equipment.

[0054] In one embodiment, explosion relief doors, explosion-proof valves, safety valves and other components may also be provided in each pipeline.

[0055] In one embodiment, the fully automated waste handling system also includes a control and safety monitoring subsystem, including automatic packaging monitoring, material drop monitoring, temperature monitoring, dust concentration monitoring, and a fire alarm system. By real-time monitoring of waste compaction and packaging, temperature, and dust concentration in the working environment, any anomalies are immediately activated, alerting personnel to take emergency measures.

[0056] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A fully automatic waste treatment system, characterized in that: include: A plurality of waste interfaces (1) are used to be connected to the waste outlets of a plurality of die-cutting process equipment respectively, and an end of the plurality of waste interfaces (1) away from the die-cutting process equipment is connected to an eccentric regulating air valve (2); A conveying fan (7) is connected to the plurality of eccentric regulating air valves (2); the output end of the conveying fan (7) is connected to an air inlet interface (4); the end of the air inlet interface (4) away from the conveying fan (7) is sleeved on the input end of the waste separator (8); a separation chamber is provided in the waste separator (8); the separation chamber is provided with an inclined guide (11); a packing device (9) is provided below the guide (11), and the packing device (9) is fixedly connected to the bottom end of the waste separator (8); wherein the packing device (9) includes a compacting component to compact and pack the waste.

2. A fully automatic waste treatment system according to claim 1, characterized in that: It also includes a dust extraction pipe (3), one end of the dust extraction pipe (3) is fixedly connected to the conveying fan (7), and one end of the dust extraction pipe (3) away from the conveying fan (7) is fixedly connected to a plurality of eccentric regulating air valves (2).

3. The fully automatic waste treatment system according to claim 1, characterized in that: One side of the waste separator (8) is connected to an air outlet interface (5), and an end of the air outlet interface (5) away from the waste separator (8) is connected to a dust collector (16).

4. A fully automatic waste treatment system according to claim 3, characterized in that: The output end of the dust collector (16) is connected to a power fan (15), and the output end of the power fan (15) is equipped with a filter return air device (12) to allow the purified air to be discharged from the waste treatment system.

5. The fully automatic waste treatment system according to claim 3, characterized in that: A pipeline is connected between the air outlet interface (5) and the dust collector (16), and a separation grid (10) is installed in the pipeline.

6. A fully automatic waste treatment system according to claim 4, characterized in that: The invention also includes two groups of sound-absorbing isolation covers (6), which are respectively arranged on the outside of the conveying fan (7) and the power fan (15), wherein two adjacent side surfaces of the sound-absorbing isolation covers (6) arranged on the outside of the power fan (15) are respectively provided with a heat dissipation vent (13) and an air supply vent (14).

7. The fully automatic waste treatment system according to claim 1, characterized in that: The waste separator (8) comprises a waste separation box, wherein the separation chamber is provided in the waste separation box, and a grid net is also installed in the separation chamber, and the grid net is provided below the guide (11).

8. The fully automatic waste treatment system according to claim 1, characterized in that: The compacting assembly includes at least one hydraulic cylinder, the piston rod of which is connected to a compacting plate; the packaging device (9) also includes a transmission assembly, which includes a motor and a conveyor belt, the motor is connected to the conveyor belt via a transmission shaft, and the conveyor belt is arranged at the output end of the compacting assembly.

9. The fully automatic waste treatment system according to claim 3, characterized in that: The dust collector (16) includes a dust box connected to an end of the air outlet interface (5) away from the guide (11), a dust filter element is installed in the dust box, and an ash collecting bucket is provided below the dust filter element, wherein a level meter is provided in the ash collecting bucket to monitor the amount of dust in the ash collecting bucket.

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