Sand box transfer equipment

By designing automated sand box transfer equipment and using conveyor rollers and drive mechanisms to achieve automated transfer of sand boxes between multiple production lines, the problem of low automation level of existing equipment is solved and production efficiency is improved.

CN223421639UActive Publication Date: 2025-10-10RONGCHANG JINYI CASTING IND CO LTD
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Patent Information

Application Number
CN202422758259.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-10-10
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

The existing sand box transfer equipment has a low degree of automation, is time-consuming and labor-intensive, and affects work efficiency.

Method used

A sand box transfer equipment is designed, which includes a bracket, a conveying mechanism, a transfer frame, a base and a driving mechanism. The conveying roller and the driving unit are used to realize the automatic movement and direction adjustment of the transfer frame. The sand box is automatically transferred between multiple production lines through the guidance of the annular groove and the guide roller.

Benefits of technology

It improves the automation level of sand box transfer, saves manpower and time, and improves production efficiency. It is suitable for loop lines and parallel multi-section production lines.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses sand box transferring equipment which comprises a support with a conveying space, a conveying mechanism arranged in the conveying space, a plurality of transferring frames which abut against the conveying mechanism, can be contained in the conveying space and is used for bearing sand boxes, a base arranged at the lower end of the support and a driving mechanism connected with the support. The conveying mechanism comprises a plurality of conveying rollers rotationally arranged in the conveying space and a driving unit used for driving the conveying rollers to rotate, and when the conveying rollers rotate, the transfer frame can move along the conveying space; the base is provided with an annular groove, the driving mechanism can drive the support to move along the annular groove, the transfer frame can be freely turned to be aligned to the discharging position of an upper-section production line, the transfer frame bearing the sand box can smoothly enter a conveying space, and the direction of the support is adjusted according to the conveying direction of a next production line to be aligned to the feeding position of the next production line. The driving unit is started, the sand box can be automatically transferred to the next production line, automatic transfer is achieved, and time and labor are saved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to foundry parts processing technical field, concretely relates to a sand box transfer equipment. BACKGROUND

[0002] In sand casting workshop, in order to save floor area, usually arrange multiple production lines as ring line form, to facilitate the circulation production use.Such production line, in order to solve the problem of the connection of corner position, need to use sand box transfer equipment to convey sand box from the upper production line, to another production line.At present, most of them rely on transfer trolley to connect at the corner position, and then transfer to the next production line, which is low in automation degree, time-consuming and laborious, and affects the work efficiency. UTILITARY MODEL CONTENTS

[0003] In view of the technical problems of the prior art, such as relying on transfer trolley to transfer sand box, low automation degree, time-consuming and laborious and affecting work efficiency, the utility model provides a sand box transfer equipment.

[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0005] A sand box transfer equipment, including the support with a conveying space, the conveying mechanism arranged in the conveying space, a plurality of transfer frames capable of being accommodated in the conveying space for carrying sand boxes and being in abutment with the conveying mechanism, the base arranged at the lower end of the support and the driving mechanism connected with the support, the conveying mechanism includes a plurality of conveying rollers rotatably arranged in the conveying space and capable of rotating around their own shafts, and a driving unit for driving the conveying rollers to rotate, when the conveying rollers rotate, the transfer frame can move along the conveying space;The base is provided with an annular groove, and the driving mechanism can drive the support to move along the annular groove.

[0006] Further, the support includes two support assemblies that are symmetrical and uniformly arranged, the support assembly includes an upper frame that is hollow, two support frames arranged at the lower end of the upper frame, and a lower frame arranged at the lower end of the support frame, and the lower end of each lower frame is provided with at least two guide rollers capable of sliding in the annular groove.

[0007] Further, the base includes an annular seat, a first reinforcing beam and a second reinforcing beam connected to the bottom surface of the annular seat, and the annular groove is recessed from the top surface of the annular seat to the direction close to the bottom surface of the annular seat;On the top view projection plane, the first reinforcing beam and the second reinforcing beam are distributed in a cross shape.

[0008] Furthermore, the inner cavity of the annular seat is provided with a plurality of positioning mechanisms distributed around the inner circumference of the annular seat, and the plurality of positioning mechanisms are arranged at equal intervals; each of the positioning mechanisms includes a positioning block fixed on the inner wall of the annular seat, a positioning pin capable of being inserted into the positioning block, a positioning wing fixed to the lower end of the positioning pin, and a positioning hole vertically passing through the positioning wing, and the positioning block is provided with a pin hole vertically passing through the positioning block for the positioning pin to be inserted, and the positioning hole can be detachably connected to a fastener for fixing the positioning wing to a fixed object.

[0009] Furthermore, the driving mechanism includes a motor mounting seat detachably connected to one of the lower frames, a shell provided on one side of the motor mounting seat, a driving motor connected to the shell, a first bevel gear provided in the shell and connected to the driving motor, a second bevel gear meshing with the first bevel gear and located in the shell, a rotating shaft connected to the second bevel gear and capable of passing through the shell at one end, and a transmission assembly connected to the rotating shaft, the driving motor can drive the transmission assembly to move along the outer wall of the annular seat so that the guide roller can move in the annular groove.

[0010] Furthermore, the transmission assembly includes a mounting plate connected to the lower end of the outer shell, a first pulley arranged below the mounting plate and connected to the passing end of the rotating shaft, two second pulleys axially connected to the lower side of the mounting plate and arranged at intervals, and a synchronous belt installed on the first pulley and the second pulley. The passing end of the rotating shaft passes through the mounting plate and is axially connected to the first pulley. The two second pulleys can be abutted against the outer wall of the annular seat. When the drive motor is started, the two second pulleys can move along the outer wall of the annular seat.

[0011] Furthermore, one of the two upper frames is defined as a first frame, and the other is defined as a second frame, and all the conveying rollers are rotatably connected between the first frame and the second frame through bearings, and the first frame, the second frame and the conveying rollers form the conveying space for accommodating the transfer frame.

[0012] Furthermore, a plurality of guide members are connected to the upper ends of the first frame and the second frame, and the guide members on the first frame and the guide members on the second frame are symmetrically arranged to guide the conveying direction of the transfer frame.

[0013] Furthermore, the conveying mechanism also includes a transmission mechanism connected to the driving unit, and the driving unit is installed on the first frame. The transmission mechanism includes a plurality of double gears and a plurality of transmission chains arranged in the first frame and connected one-to-one with the plurality of conveying rollers, wherein the double gears connected to the driving unit are defined as driving wheels, and the remaining double gears are defined as driven wheels. The driving wheel is respectively connected to the adjacent driven wheels on both sides through two transmission chains, and the remaining two adjacent driven wheels are connected through one transmission chain.

[0014] Furthermore, the transfer rack includes a frame, a plurality of reinforcing rods arranged in the frame and distributed horizontally and vertically, and a panel connected to the upper end of the frame. The cross-sectional area of ​​the two end portions of the frame is smaller than the cross-sectional area of ​​the middle portion. When the transfer rack is accommodated in the conveying space, the height of the panel is higher than the height of the bracket.

[0015] In summary, the beneficial effects of the present invention are as follows: First, the device is set at the corner position of the production line, and by starting the driving mechanism, the transfer rack contained in the conveying space can be rotated and changed in direction, so that the transfer rack carrying the sand box on the previous production line can smoothly enter the conveying space, and the bracket continues to rotate along the annular groove to continue to adjust the direction of the transfer rack in the conveying space, so as to transfer the sand box to the next production line. After starting the driving unit and several conveying rollers rotate, the transfer rack carrying the sand box can automatically move to the next production line to complete the sand box transfer. In the entire process of transferring the sand box, the degree of automation is high, manpower and time are saved, and production efficiency can be greatly improved. Second, after the driving mechanism is started, the bracket can move along the annular groove under the guidance of the guide roller, and the transfer rack can flexibly rotate and change direction. It is not only limited to the ring-type production line, but can also be used for multi-stage production lines arranged in parallel, and the application scenario can be flexibly changed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of a sand box transfer equipment provided by the utility model.

[0017] Figure 2 yes Figure 1 Schematic diagram of the structure in which no transfer rack is accommodated in the conveying space.

[0018] Figure 3 yes Figure 2 A schematic structural diagram of another embodiment.

[0019] Figure 4 It is a structural diagram of the transmission mechanism in the utility model.

[0020] Figure 5 yes Figure 4A partial enlarged view of part A in the middle.

[0021] Figure 6 It is a bottom view of the transfer rack in the utility model.

[0022] Figure 7 It is a three-dimensional structural diagram of the base in the utility model.

[0023] Figure 8 It is a bottom view of the utility model without the transfer rack.

[0024] In the figure, 100- bracket, 110- support assembly, 111- first frame, 112- support frame, 113- lower frame, 114- second frame, 115- guide member, 116- hollow guide member, 200- conveying mechanism, 210- conveying roller, 211- bearing seat, 220- driving unit, 230- transmission mechanism, 231- double gear, 231A- first gear, 231B- second gear, 232- transmission chain, 300- transfer frame, 310- frame, 311- cutting angle structure, 320- reinforcing rod, 330-panel, 400-base, 410-annular seat, 411-annular groove, 412-positioning mechanism, 412A-positioning block, 412B-positioning pin, 412C-positioning side wing, 412D-positioning hole, 420-first reinforcement beam, 430-second reinforcement beam, 500-drive mechanism, 510-motor mounting seat, 520-housing, 530-drive motor, 540-rotating shaft, 550-transmission assembly, 551-mounting plate, 552-first pulley, 553-second pulley, 554-synchronous belt. DETAILED DESCRIPTION

[0025] The present invention will be further described below with reference to specific drawings.

[0026] like Figure 1As shown, the present invention provides a sand box transfer device, including a bracket 100 having a conveying space, a conveying mechanism 200 disposed in the conveying space, a plurality of transfer racks 300 that are opposed to the conveying mechanism 200 and can be accommodated in the conveying space for carrying the sand boxes, a base 400 disposed at the lower end of the bracket 100, and a driving mechanism 500 connected to the bracket 100. The conveying mechanism 200 includes a plurality of conveying rollers 210 that are rotatably disposed in the conveying space and can rotate around their own axes, and a driving unit 220 for driving the conveying rollers 210 to rotate. When the conveying rollers 210 rotate, the transfer racks 300 can move along the conveying space. The base 400 is provided with an annular groove 411, and the driving mechanism 500 can drive the bracket 100 to move along the annular groove 411. The plurality of transfer racks 300 each carry a sand box and transport it on each production line. The sand box transfer equipment is arranged at the corner of two production lines. The driving mechanism 500 can drive the bracket 100 to move along the annular groove 411. The transfer rack 300 can be arbitrarily turned to align with the unloading position of the upper production line. As the conveying rollers on the production line rotate, the transfer rack 300 carrying the sand box is transported into the conveying space. According to the transmission direction of the next production line, the direction of the bracket 100 is adjusted until the outlet of the conveying space is aligned with the feeding position of the next production line. The driving unit 220 is started, and the rotation of several conveying rollers 210 can transfer the transfer rack 300 together with the sand box to the next production line to complete the sand box transfer. The transfer process has a high degree of automation, which saves time and manpower and helps to improve work efficiency.

[0027] The bracket 100 includes two support assemblies 110 of identical structure and symmetrically spaced apart. These assemblies 110 comprise a hollow upper frame, two spaced support frames 112 disposed at the lower end of the upper frame, and a lower frame 113 disposed at the lower end of the support frames 112. Each lower frame 113 is provided with at least two guide rollers at its lower end that can slide within an annular groove 411. The identical structure of the two support assemblies 110 reduces assembly and processing complexity. The guide rollers move along the annular groove 411, allowing the bracket 100 to turn more smoothly around the annular groove 411.

[0028] One of the two upper frames is defined as the first frame 111, and the other is defined as the second frame 114. The inner walls of the first frame 111 and the second frame 114 are connected to corresponding bearing seats 211, each bearing seat 211 is installed with a bearing, and all conveying rollers 210 are rotatably connected to the bearings at the corresponding positions and are located between the first frame 111 and the second frame 114. The first frame 111, the second frame 114 and the conveying rollers 210 form a conveying space for accommodating the transfer rack 300, please refer to Figure 2, the upper ends of the first frame 111 and the second frame 114 are connected to a plurality of guide members 115, and the guide members 115 on the first frame 111 and the guide members 115 on the second frame 114 are symmetrically arranged to guide the conveying direction of the transfer rack 300. When conveying the transfer rack 300 carrying the sand box, the guide members 115 constrain the direction of the lower part of the transfer rack 300, and guide the transfer rack 300 on both sides of the transfer rack 300 to prevent the transfer rack 300 from deviating from the direction when being transported in the conveying space. In another embodiment, the guide member may be as follows Figure 3 The hollow guide member 116 shown can save production materials and reduce its own weight.

[0029] The driving unit 220 is mounted on the first frame 111, and the conveying mechanism 200 further includes a transmission mechanism 230 connected to the driving unit 220. Figure 4 The transmission mechanism 230 includes a plurality of double gears 231 and a plurality of transmission chains 232 disposed in the first frame 111 and connected to the plurality of conveying rollers 210 in a one-to-one correspondence. The double gear 231 connected to the driving unit 220 is defined as the driving wheel, and the remaining double gears 231 are defined as driven wheels. The driving wheel is connected to the adjacent driven wheels on both sides through two transmission chains 232, and each of the remaining two adjacent driven wheels is connected by a transmission chain 232. Figure 5 The double gear 231 includes a first gear 231A and a second gear 231B coaxially and spaced apart. The first gear 231A and the second gear 231B of the driving wheel are each meshed with a transmission chain 232. These two transmission chains 232 are respectively meshed with two driven wheels adjacent to the driving wheel. Specifically, the first gear 231A of the driving wheel is meshed with the first gear 231A of the driven wheel on one adjacent side via a transmission chain 232, while the second gear 231B of the driving wheel is meshed with the second gear 231B of the driven wheel on the other adjacent side via a transmission chain 232. For the remaining driven wheels, every two adjacent driven wheels are connected in the above manner, and the drive unit 220 is preferably a motor. When the drive unit 220 is started, the transmission chain 232 drives each conveying roller 210 to rotate about its own axis, thereby realizing the automatic movement and transportation of the transfer rack 300 placed in the conveying space, and moving the sand box is no longer time-consuming and labor-intensive.

[0030] See also Figure 6The transfer frame 300 comprises a frame 310, a plurality of reinforcing rods 320 arranged in a cross pattern in the frame 310, and a panel 330 connected to the upper end of the frame 310. The frame 310 has a smaller cross-sectional area at the ends than at the middle, and the four corners of the frame 310 are chamfered. Thus, the width of the ends is smaller. When the transfer frame 300 is accommodated in the conveying space, the height of the panel 330 is higher than the height of the support 100. When the transfer frame 300 is used for transfer, the guide 115 actually restricts the orientation of the frame 310. When the transfer frame 300 enters the conveying space or the production line, the smaller cross-sectional area of the ends of the frame 310 facilitates the smooth entry of the transfer frame 300 and avoids interference.

[0031] The base 400 comprises a ring-shaped seat 410, a first reinforcing beam 420 and a second reinforcing beam 430 connected to the bottom surface of the ring-shaped seat 410, and a ring-shaped groove 411 recessed from the top surface of the ring-shaped seat 410 towards the bottom surface of the ring-shaped seat 410. In the top view, the first reinforcing beam 420 and the second reinforcing beam 430 are arranged in a cross pattern. The first reinforcing beam 420 and the second reinforcing beam 430 serve to strengthen the ring-shaped seat 410.

[0032] Referring to Figure 7 The inner cavity of the ring-shaped seat 410 is provided with a plurality of positioning mechanisms 412 arranged around the inner circumferential surface of the ring-shaped seat 410. The positioning mechanisms 412 are arranged at equal intervals. Each positioning mechanism 412 comprises a positioning block 412A fixed to the inner wall of the ring-shaped seat 410, a positioning pin 412B capable of being inserted into the positioning block 412A, a positioning side wing 412C fixed to the lower end of the positioning pin 412B, and a positioning hole 412D vertically penetrating the positioning side wing 412C. The positioning block 412A is provided with a pin hole vertically penetrating the positioning block 412A for inserting the positioning pin 412B. The positioning hole 412D is detachably connected with a fastener for fixing the positioning side wing 412C to a fixed object, preferably the ground. In the production site, the fastener is preferably an expansion screw. The ring-shaped seat 410 is more stably fixed to the ground by fastening, so that the equipment operates more stably.

[0033] Referring to Figure 2 and Figure 8The driving mechanism 500 comprises a motor mounting seat 510 bolted with the rack 113, a housing 520 arranged on one side of the motor mounting seat 510, a driving motor 530 connected with the housing 520, a first bevel gear (not shown in the figure) arranged in the housing 520 and connected with the driving motor 530, a second bevel gear (not shown in the figure) engaged with the first bevel gear and arranged in the housing 520, a rotating shaft 540 connected with the second bevel gear and having one end capable of penetrating the housing 520, and a transmission assembly 550 connected with the rotating shaft 540. The driving motor 530 is capable of driving the transmission assembly 550 to move along the outer wall of the annular seat 410, so that the guide roller is capable of moving in the annular groove 411 to guide the moving direction. The transmission assembly 550 comprises a mounting plate 551 connected with the lower end of the housing 520, a first belt pulley 552 arranged below the mounting plate 551 and connected with the penetrating end of the rotating shaft 540, two second belt pulleys 553 axially connected below the mounting plate 551 and arranged in a spaced manner, and a synchronous belt 554 mounted on the first belt pulley 552 and the second belt pulleys 553. The penetrating end of the rotating shaft 540 penetrates the mounting plate 551 and is axially connected with the first belt pulley 552. The two second belt pulleys 553 are capable of abutting against the outer wall of the annular seat 410. When the driving motor 530 is started, the two second belt pulleys 553 are capable of moving along the outer wall of the annular seat 410. In the view of the bottom orthographic projection, the center connecting line of the first belt pulley 552 and the two second belt pulleys 553 is in a triangular structure. When the driving motor 530 is started, the first bevel gear is capable of rotating the second bevel gear, so that the first belt pulley 552 is rotated. Through the driving of the synchronous belt 554, the two second belt pulleys 553 are capable of moving along the outer wall of the annular seat 410, so that the transfer frame 300 carrying the sand box is capable of rotating to change the direction, and finally the adjustment of the direction of the sand box is achieved. The adjustment is used for connecting two production lines at the corner position of the production line, so that the sand box transfer purpose is achieved.

[0034] This transfer equipment: 1. This equipment is set at the corner position of the production line. By starting the drive mechanism 500, the transfer rack 300 contained in the conveying space can be rotated and changed in direction, so that the transfer rack 300 carrying the sand box on the previous production line can smoothly enter the conveying space. The bracket 100 continues to rotate along the annular groove 411 to continue to adjust the direction of the transfer rack 300 in the conveying space, so that the sand box is transferred to the next production line. After starting the drive unit 220 and the plurality of conveying rollers 210 rotate, the transfer rack 300 carrying the sand box can automatically move to the next production line to complete the sand box transfer work. The entire process of transferring the sand box has a high degree of automation, saving manpower and time, and can greatly improve production efficiency. 2. After the drive mechanism 500 is started, the bracket 100 can move along the annular groove 411 guided by the guide rollers. The transfer rack 300 can flexibly rotate and change direction. It is not limited to circular production lines, for example, it can also be used in parallel multi-stage production lines, and the application scenarios can be flexibly changed.

[0035] The above is only an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure made using the contents of the description and drawings of the present invention, directly or indirectly used in other related technical fields, is also within the patent protection scope of the present invention.

Claims

1. A sand box transfer device, characterized in that: It includes a bracket with a conveying space, a conveying mechanism arranged in the conveying space, a plurality of transfer racks that are against the conveying mechanism and can be accommodated in the conveying space for carrying sand boxes, a base arranged at the lower end of the bracket and a driving mechanism connected to the bracket, the conveying mechanism includes a plurality of conveying rollers rotatably arranged in the conveying space and capable of rotating around their own axes, and a driving unit for driving the conveying rollers to rotate, when the conveying rollers rotate, the transfer rack can move along the conveying space; the base is provided with an annular groove, and the driving mechanism can drive the bracket to move along the annular groove.

2. The sand box transfer equipment according to claim 1, characterized in that: The bracket includes two support components with consistent structure and symmetrically spaced apart. The support components include an upper frame with a hollow interior, two spaced apart support frames arranged at the lower end of the upper frame, and a lower frame arranged at the lower end of the support frame. The lower end of each lower frame is provided with at least two guide rollers capable of sliding in the annular groove.

3. The sand box transfer equipment according to claim 2, characterized in that: The base includes an annular seat, and a first reinforcing beam and a second reinforcing beam connected to the bottom surface of the annular seat. The annular groove is recessed from the top surface of the annular seat toward the bottom surface of the annular seat. In a top view orthographic projection, the first reinforcing beam and the second reinforcing beam are staggered horizontally and vertically to form a cross-shaped structure.

4. The sand box transfer equipment according to claim 3, characterized in that: The inner cavity of the annular seat is provided with a plurality of positioning mechanisms distributed around the inner circumference of the annular seat, and the plurality of positioning mechanisms are arranged at equal intervals; each of the positioning mechanisms includes a positioning block fixed on the inner wall of the annular seat, a positioning pin that can be inserted into the positioning block, a positioning wing fixed to the lower end of the positioning pin, and a positioning hole that vertically passes through the positioning wing, and the positioning block is provided with a pin hole that vertically passes through the positioning block for the positioning pin to be inserted, and the positioning hole can be detachably connected to a fastener for fixing the positioning wing to a fixed object.

5. The sand box transfer equipment according to claim 2, characterized in that: The driving mechanism includes a motor mounting seat detachably connected to one of the lower frames, a shell provided on one side of the motor mounting seat, a driving motor connected to the shell, a first bevel gear provided in the shell and connected to the driving motor, a second bevel gear meshing with the first bevel gear and located in the shell, a rotating shaft connected to the second bevel gear and capable of passing through the shell at one end, and a transmission assembly connected to the rotating shaft, wherein the driving motor can drive the transmission assembly to move along the outer wall of the annular seat so that the guide roller can move in the annular groove.

6. The sand box transfer equipment according to claim 5, characterized in that: The transmission assembly includes a mounting plate connected to the lower end of the housing, a first pulley provided below the mounting plate and connected to the passing end of the rotating shaft, two second pulleys axially connected to the lower side of the mounting plate and arranged at intervals, and a synchronous belt installed on the first pulley and the second pulley. The passing end of the rotating shaft passes through the mounting plate and is axially connected to the first pulley. The two second pulleys can abut against the outer wall of the annular seat. When the drive motor is started, the two second pulleys can move along the outer wall of the annular seat.

7. The sand box transfer equipment according to claim 2, characterized in that: One of the two upper frames is defined as a first frame, and the other is defined as a second frame. All the conveying rollers are rotatably connected between the first frame and the second frame through bearings. The first frame, the second frame and the conveying rollers form the conveying space for accommodating the transfer frame.

8. The sand box transfer equipment according to claim 7, characterized in that: The upper ends of the first frame and the second frame are both connected to a plurality of guide members, and the guide members located on the first frame and the guide members located on the second frame are symmetrically arranged to guide the conveying direction of the transfer frame.

9. The sand box transfer equipment according to claim 7, characterized in that: The conveying mechanism also includes a transmission mechanism connected to the driving unit, and the driving unit is installed on the first frame. The transmission mechanism includes a plurality of double gears and a plurality of transmission chains arranged in the first frame and connected to the plurality of conveying rollers in a one-to-one correspondence, wherein the double gears connected to the driving unit are defined as driving wheels, and the remaining double gears are defined as driven wheels. The driving wheel is respectively connected to the adjacent driven wheels on both sides through two transmission chains, and the remaining two adjacent driven wheels are connected by one transmission chain.

10. The flask transfer equipment according to any one of claims 1 to 9, characterized in that: The transfer rack includes a frame, a plurality of reinforcing rods arranged in the frame and distributed horizontally and vertically, and a panel connected to the upper end of the frame. The cross-sectional area of ​​the end portions of the frame is smaller than the cross-sectional area of ​​the middle portion. When the transfer rack is accommodated in the conveying space, the height of the panel is higher than the height of the bracket.