Mineral water bottle cap cleaning and disinfecting device
By designing a mineral water bottle cap cleaning and disinfection device, using an air pump to screen the direction of the bottle cap opening and setting up a disinfection area in the conveying pipeline, the problem of low production efficiency caused by inconsistent bottle cap openings was solved, and efficient cleaning and low-cost disinfection were achieved.
Patent Information
- Application Number
- CN202422559285.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-23
AI Technical Summary
In existing bottled mineral water filling production lines, it is difficult to unify the opening direction of the bottle caps before they enter the bottle cap conveying channel from the cap sorting machine, resulting in low production efficiency and the risk of secondary contamination caused by manual operation.
A mineral water bottle cap cleaning and disinfection device was designed, which includes components such as a cap sorting machine, a cap screening channel, an air pump, a disinfectant tank, and a clean water tank. The air pump uses jets to screen the bottle caps with the openings facing upwards, and a disinfection area and a flushing area are set in the conveying pipeline. The recycling and concentration control of the disinfectant tank are used to reduce disinfectant consumption.
The uniform orientation of the bottle cap opening is achieved, production efficiency is improved, pollution introduced by manual operation is reduced, and the cost of using disinfectant is reduced.
Smart Images

Figure CN223422386U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mineral water packaging, in particular to a mineral water bottle cap cleaning and disinfecting device. Background Art
[0002] Currently, in aseptic filling lines for bottled mineral water, before capping the bottles, the caps must first be sterilized in batches in a sterilizer. These sterilized caps are then sorted in a capping machine, where they are fed into a conveyor pipe for final capping. However, this process is inefficient for the production line, and manual operation can easily lead to secondary contamination, making it difficult to improve production efficiency. Furthermore, since most capping machines cannot sort the caps by orientation, it is difficult to align the cap openings before they enter the conveyor pipe. This impacts subsequent processes and results in low production efficiency. Utility Model Content
[0003] The purpose of the utility model is to provide a mineral water bottle cap cleaning and disinfecting device, so as to solve the problem in the existing filling production line that it is difficult to unify the opening direction of the bottle caps before the bottle caps enter the bottle cap conveying channel from the cap sorting machine, resulting in low production efficiency.
[0004] To achieve the above-mentioned purpose, the utility model provides a mineral water bottle cap cleaning and disinfecting device, comprising a cap sorting machine and a plurality of cap bodies, wherein the plurality of cap bodies are placed in the cap sorting machine, and the cap sorting machine is provided with a discharge pipe, and the cap sorting machine sequentially conveys the plurality of cap bodies into the discharge pipe.
[0005] An air pump is connected to the air pipe and the air nozzle, and the two ends of the sieve cover channel are respectively connected to the discharge pipe and the conveying pipe; a sieve cover plate is provided at the bottom of the sieve cover channel, a notch is provided on one side of the sieve cover plate, and a convex V-shaped sieve plate is provided on the inner side of the notch, and the air nozzle is located above the outer side of the notch, and the air nozzle faces the notch.
[0006] Preferably, in the above technical solution, a certain distance is provided between the tip of the V-shaped screen and the edge of the notch.
[0007] Preferably, the above technical solution further comprises a disinfectant tank, a clean water tank, a disinfection pump, a cleaning pump, a plurality of disinfection nozzles and a plurality of cleaning nozzles, the delivery pipeline is sequentially provided with a disinfection area and a flushing area, the disinfection nozzle is arranged below the disinfection area in an inclined manner, the cleaning nozzle is arranged below the flushing area in an inclined manner, and the water spraying direction of the cleaning nozzle and the disinfection nozzle is toward the transmission direction of the delivery pipeline;
[0008] The plurality of disinfecting nozzles are respectively connected to the disinfectant tank via disinfecting pipelines provided with the disinfecting pumps, and the plurality of cleaning nozzles are respectively connected to the clean water tank via cleaning pipelines provided with the cleaning pumps.
[0009] Preferably, in the above technical solution, a first liquid receiving trough is provided below the disinfection area, a second liquid receiving trough is provided below the flushing area, the first notch of the first liquid receiving trough is connected to the disinfectant tank through a pipeline, and a sewage pipe is provided at the bottom of the second liquid receiving trough.
[0010] Preferably, the above technical solution further includes a liquid supply box, which is connected to the disinfectant tank through a connecting pipe, the connecting pipe is provided with a liquid supply pump, and the first notch of the first liquid receiving tank is provided with a filter.
[0011] Preferably, the above technical solution also includes a stirring assembly, which includes a stirring paddle and a motor. The stirring paddle is rotatably arranged at the bottom of the disinfectant tank, and the motor is fixed outside the disinfectant tank. The output end of the motor is fixedly connected to the center of the stirring paddle.
[0012] Preferably, in the above technical solution, a controller, a liquid level sensor and a concentration detection meter are further provided in the disinfectant tank, and the controller is electrically connected to the liquid level sensor, the concentration detection meter and the motor respectively.
[0013] Preferably, in the above technical solution, a drain port is provided at the bottom of the disinfectant tank.
[0014] Preferably, in the above technical solution, the portion of the conveying pipeline corresponding to the disinfection area and the rinsing area is located below the cap unscrambler, and the conveying pipeline is an arc-shaped conveying pipeline.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The mineral water bottle cap cleaning and disinfecting device in the present invention is provided with a sieve cover channel between the discharge pipe of the cap sorting machine and the conveying pipe. After the cap body enters the sieve cover channel, it moves to the sieve cover plate of the sieve cover channel, and the air pump supplies air to the cap body. If the opening of the cap body is facing upward, the cover surface of the cap body abuts against the sieve cover plate, and the ejected gas makes the cap surface tightly adhere to the sieve cover plate and will not be blown off; if the opening of the cap body abuts against the sieve cover plate, the cap surface is facing upward, since the contact area between the opening and the sieve cover plate is small, the cap body cannot remain stable after being impacted by the gas and falls from the notch, thereby screening out the cap bodies with the openings facing upward to enter the conveying pipe, solving the problem in the existing filling production line that it is difficult to unify the opening directions of the bottle caps before the bottle caps enter the bottle cap conveying channel from the cap sorting machine.
[0017] 2. The utility model supplies liquid to the disinfectant tank through the liquid supply box, the liquid level sensor detects the height of the liquid in the disinfectant tank, and the concentration detection meter detects the concentration of the disinfectant in real time. When the concentration of the disinfectant is lower than the concentration value set by the concentration detection meter, the liquid supply box supplies liquid to the disinfectant tank again; when the concentration of the disinfectant is lower than the concentration value set by the concentration detection meter again, the liquid in the disinfectant tank can be discharged from the drain port, thereby completing a cycle of use, reducing the consumption of disinfectant, and reducing operating costs for merchants.
[0018] 3. The controller in the present invention is electrically connected to the concentration detection meter and the stirring assembly respectively. The controller controls the stirring paddle in the stirring assembly to stir the liquid in the disinfectant tank regularly to ensure the consistency of the concentration of the disinfectant, and the concentration of the disinfectant is monitored in real time by the concentration detection meter.
[0019] 4. In the present invention, filters are provided at the liquid outlet and the liquid return port. The used disinfectant is filtered through the filters and then flows back into the disinfectant tank for continued use, thereby filtering out impurities in the used disinfectant. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 Schematic diagram of the overall structure of the mineral water bottle cap cleaning and disinfection device in the embodiment.
[0021] Figure 2 It is a front view schematic diagram of the mineral water bottle cap cleaning and disinfecting device in the embodiment.
[0022] Figure 3 This is an enlarged schematic diagram of location I of the mineral water bottle cap cleaning and disinfection device in the embodiment.
[0023] Figure 4 Schematic diagram of the interior of the disinfectant tank of the mineral water bottle cap cleaning and disinfection device in the embodiment.
[0024] Among them, 1-cap sorting machine, 11-discharge pipe, 12-cap body, 121-cap surface, 122-opening, 2-screen cover assembly, 21-air inlet pipe, 22-screen cover plate, 3-delivery pipeline, 31-disinfection nozzle, 32-cleaning nozzle, 33-flushing area, 34-disinfection area, 4-clean water tank, 41-cleaning pipeline, 5-disinfectant tank, 51-disinfection pipeline, 511-disinfection pump, 52-pipeline, 53-concentration detection meter, 54-drain port, 55-stirring paddle, 56-motor, 57-liquid level sensor, 6-liquid supply tank, 61-connecting pipe, 62-liquid supply pump, 7-recovery tank, 71-recovery channel. DETAILED DESCRIPTION
[0025] Clearly, the described embodiments are merely a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0026] In the description of the present application, it should be noted that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0027] In the description of the present application, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, more than, etc. are understood as not including the number, above, below, etc. are understood as including the number. If the terms "first", "second", "third" are described, they are only for the purpose of description and distinguishing technical features, and cannot be understood as indicating or implying relative importance and implicitly indicating the number of indicated technical features or implicitly indicating the order of indicated technical features.
[0028] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "setting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the situation. The embodiments thereof will be described below according to the overall structure of the present application.
[0029] As Figures 1-4As shown, the mineral water bottle cap cleaning and disinfection device of this embodiment includes: a cap sorter 1, a discharge pipe 11, a cover body 12, a cover surface 121, an opening 122, a screen cover assembly 2, an air inlet pipe 21, a screen cover plate 22, a conveying pipe 3, a disinfection nozzle 31, a disinfection nozzle 32, a flushing area 33, a disinfection area 34, a clean water tank 4, a cleaning pipeline 41, a disinfectant tank 5, a disinfection pipeline 51, a disinfection pump 511, a pipeline 52, a concentration detection meter 53, a drain port 54, a stirring paddle 55, a motor 56, a liquid level sensor 57, a drain port 58, a liquid supply tank 6, a connecting pipe 61, a liquid supply pump 62, a recovery tank 7 and a recovery pipeline 71.
[0030] Continue to refer Figures 1-4 , multiple cap bodies 12 are placed in the cap sorting machine 1, and the cap sorting machine 1 is provided with a discharge pipe 11, and the cap sorting machine 1 sequentially conveys the multiple cap bodies 12 into the discharge pipe 11. The screen cover assembly 2 includes a screen cover channel, an air nozzle and an air pump connected to the air nozzle through an air inlet pipe 21. The two ends of the screen cover channel are respectively connected to the discharge pipe 11 and the conveying pipe 3. The bottom of the screen cover channel is provided with a screen cover plate 22, and a notch is opened on one side of the screen cover plate 22. A convex V-shaped screen piece is provided on the inner side of the notch. The tip of the V-shaped screen piece is preferably provided with a certain distance from the notch edge of the notch, and the distance between the tip and the notch edge is preferably slightly larger than the radius of the bottle cap; and the angle of the V-shaped screen piece is preferably set between 30 degrees and 60 degrees. If the angle is too small, the cap body 12 may not be guided to slide down, and if the angle is too large, the cap body 12 may be stuck and cannot slide down; the air nozzle is located above the outer side of the notch, and the air nozzle faces the notch.
[0031] When the cover body 12 moves onto the screen cover plate 22 , the gas provided by the air pump is ejected from the air nozzle through the air inlet pipe 21 . The lid 12 with the opening 122 facing upward can smoothly pass through the screening of the sieve cover channel and enter the conveying channel 3; if the opening 122 of the lid 12 faces downward and contacts the bottom of the sieve cover plate 22, the lid surface 121 of the lid 12 faces upward, and the contact area between the opening 122 of the lid 12 and the sieve cover plate 22 is small, and the impact force provided by the gas impacts the lid surface 121, making it impossible for the lid 12 to remain stable and fall from the notch of the sieve cover plate 22. At this time, the lid 12 will pass through the recovery channel 71 below the sieve cover plate 22 and enter the recovery box 7. By spraying air into the cap body 12 and cooperating with the screen cover plate 22, the cap body 12 with the opening 122 facing upward can be screened out, solving the problem in the existing filling production line that it is difficult to unify the direction of the opening 122 of the cap body 12 before the cap body 12 enters the bottle cap conveying channel 3 from the cap sorting machine 1.
[0032] The conveying pipeline 3 is sequentially provided with a disinfection area 34 and a flushing area 33. The disinfection nozzle 31 is installed in an inclined manner below the disinfection area 34, and the cleaning nozzle 32 is arranged in an inclined manner below the flushing area 33. The water spraying direction of the cleaning nozzle 32 and the disinfection nozzle 31 is toward the transmission direction of the conveying pipeline 3. The inclined nozzle is sprayed to the cover body 12, and the sprayed liquid provides a forward thrust to the cover body 12. The cover body 12 can move along the conveying pipeline 3 to enter the next process; multiple disinfection nozzles 31 are respectively connected to the disinfectant tank 5 through a disinfection pipeline 51 provided with a disinfection pump 511, and disinfectant is provided to the disinfection area 34 through the disinfectant tank 5 to disinfect the cover body 12 entering the disinfection area 34; multiple cleaning nozzles 32 are respectively connected to the clean water tank 4 through a cleaning pipeline 41 provided with a cleaning pump, and water is supplied to the flushing area 33 by the clean water tank 4 to wash away the disinfectant on the cover body 12.
[0033] In addition, part of the conveying pipe 3 corresponding to the disinfection area 34 and the flushing area 33 is located below the cap sorting machine 1, and the conveying pipe 3 is an arc-shaped conveying pipe; when the cover body 12 screened out by the screen cover assembly 2 passes through the arc-shaped conveying pipe, the opening 122 of the cover body 12 gradually faces downward, which can facilitate disinfection and cleaning; and the arc-shaped conveying pipe 3 can save a lot of space compared to the straight conveying pipe 3.
[0034] Typically, disinfectant is discharged as waste liquid after a single use. However, the disinfectant still has a disinfecting function at this time. Directly discharging it would waste disinfectant and increase the business's operating costs. To reduce the consumption of disinfectant, a first liquid receiving trough is provided below the disinfection area 34. The disinfectant that has cleaned the cover 12 flows into the first liquid receiving trough. A second liquid receiving trough is provided below the rinse area 33. A sewage pipe is provided at the bottom of the second liquid receiving trough. The clean water that has cleaned the cover 12 flows out of the sewage pipe of the second liquid receiving trough. The first notch of the first liquid receiving trough is connected to the disinfectant tank 5 via a pipe 52. The disinfectant in the first liquid receiving trough flows back to the disinfectant tank 5 through the pipe.
[0035] The liquid supply tank 6 is provided with a controller, a liquid level sensor 57 and a concentration detection table 53, the controller is electrically connected with the liquid level sensor 57 and the concentration detection table 53 respectively, the liquid supply tank 6 is connected with the disinfectant tank 5 through a connecting pipe 61, and the connecting pipe 61 is provided with a liquid supply pump 62. In use, the first, second and third liquid level values are set for the liquid level sensor 57, when the first liquid level value is reached, it indicates that the disinfectant tank 5 is empty, the controller controls the liquid supply pump 62 to draw new liquid from the liquid supply tank 6 into the disinfectant tank 5, and the liquid supply is stopped when the second liquid level value is reached; the concentration detection table 53 monitors the concentration of the disinfectant in real time, a concentration value is set for the concentration detection table 53, when the concentration of the disinfectant is lower than the concentration value, the liquid supply tank 6 supplies liquid to the disinfectant tank 5 again, and the liquid supply is stopped when the third liquid level value is reached, so as to maintain the concentration of the disinfectant and disinfect the cover body 12; when the concentration of the disinfectant is lower than the concentration value again, the disinfectant tank 5 is provided with a liquid discharge port 54, and the disinfectant in the disinfectant tank 5 is discharged from the liquid discharge port 54, so that the disinfectant is used in a cycle, and the consumption of the disinfectant is reduced, thereby reducing the operation cost of the merchant.
[0036] In order to prevent the concentration detected by the concentration detection table 53 from being deviated, the embodiment is provided with a rotatable stirring paddle 55 at the bottom of the disinfectant tank 5, a motor 56 is fixed outside the disinfectant tank 5, the output end of the motor 56 is fixedly connected with the center of the stirring paddle 55, the controller is electrically connected with the driver of the motor 56, and the controller controls the motor 56 to drive the stirring paddle 55 to stir the disinfectant at a regular time, so as to accelerate the mixing of the new and old disinfectant.
[0037] Further, the first slot of the first liquid receiving groove is provided with a filter screen, which can filter out the impurities in the used disinfectant, retain the disinfecting function of the disinfectant, ensure that the backflow disinfectant does not contain impurities, and does not pollute the disinfectant in the disinfectant tank 5.
[0038] In summary, in order to reduce the consumption of disinfectant, the embodiment supplies liquid to the disinfectant tank 5 through the liquid supply tank 6, detects the height of the liquid in the disinfectant tank 5 through the liquid level sensor 57, detects the concentration of the disinfectant in real time through the concentration detection table 53, supplies liquid to the disinfectant tank 5 again when the concentration of the disinfectant is lower than the concentration value set by the concentration detection table 53, and the liquid in the disinfectant tank 5 can be discharged from the liquid discharge port 54 when the concentration of the disinfectant is lower than the concentration value set by the concentration detection table 53 again, so that the disinfectant is used in a cycle, the consumption of the disinfectant is reduced, and the operation cost of the merchant is reduced.
[0039] The foregoing descriptions of specific exemplary embodiments of the present invention are for purposes of illustration and description. These descriptions are not intended to limit the present invention to the precise forms that may be disclosed, and it is apparent that many modifications and variations are possible in light of the foregoing teachings. The exemplary embodiments have been selected and described for the purpose of explaining the specific principles of the present invention and their practical application, thereby enabling those skilled in the art to realize and utilize various exemplary embodiments of the present invention and various alternatives and variations thereof. The scope of the present invention is intended to be defined by the claims and their equivalents.
Claims
1. A mineral water bottle cap cleaning and disinfecting device, comprising a cap sorting machine and a plurality of cap bodies, wherein the plurality of cap bodies are placed in the cap sorting machine, the cap sorting machine is provided with a discharge pipe, and the cap sorting machine sequentially transfers the plurality of cap bodies to the discharge pipe, characterized in that: It also includes a sieve cover assembly and a conveying pipeline, the sieve cover assembly includes a sieve cover channel, an air nozzle and an air pump connected to the air nozzle through an air inlet pipe, and the two ends of the sieve cover channel are respectively connected to the discharge pipeline and the conveying pipeline; A sieve cover plate is provided at the bottom of the sieve cover channel, a notch is provided on one side of the sieve cover plate, an outwardly protruding V-shaped sieve plate is provided on the inner side of the notch, the air nozzle is located above the outer side of the notch, and the air nozzle faces the notch.
2. The mineral water bottle cap cleaning and disinfecting device according to claim 1, characterized in that: A certain distance is set between the tip of the V-shaped screen and the edge of the notch.
3. The mineral water bottle cap cleaning and disinfecting device according to claim 1, characterized in that: It also includes a disinfectant tank, a clean water tank, a disinfection pump, a cleaning pump, a plurality of disinfection nozzles and a plurality of cleaning nozzles. The delivery pipeline is sequentially provided with a disinfection area and a flushing area. The disinfection nozzle is arranged below the disinfection area in an inclined manner. The cleaning nozzle is arranged below the flushing area in an inclined manner. The water spraying direction of the cleaning nozzle and the disinfection nozzle is toward the transmission direction of the delivery pipeline. The plurality of disinfecting nozzles are respectively connected to the disinfectant tank via disinfecting pipelines provided with the disinfecting pumps, and the plurality of cleaning nozzles are respectively connected to the clean water tank via cleaning pipelines provided with the cleaning pumps.
4. The mineral water bottle cap cleaning and disinfecting device according to claim 3, characterized in that: A first liquid receiving trough is provided below the disinfection area, a second liquid receiving trough is provided below the flushing area, a first notch of the first liquid receiving trough is connected to the disinfectant tank through a pipeline, and a sewage pipe is provided at the bottom of the second liquid receiving trough.
5. The mineral water bottle cap cleaning and disinfecting device according to claim 4, characterized in that: It also includes a liquid supply box, which is connected to the disinfectant tank through a connecting pipe. The connecting pipe is provided with a liquid supply pump, and the first notch of the first liquid receiving tank is provided with a filter.
6. The mineral water bottle cap cleaning and disinfecting device according to claim 3, characterized in that: It also includes a stirring component, which includes a stirring paddle and a motor. The stirring paddle is rotatably arranged at the bottom of the disinfectant tank, the motor is fixed outside the disinfectant tank, and the output end of the motor is fixedly connected to the center of the stirring paddle.
7. The mineral water bottle cap cleaning and disinfecting device according to claim 6, characterized in that: A controller, a liquid level sensor and a concentration detection meter are also provided in the disinfectant tank. The controller is electrically connected to the liquid level sensor, the concentration detection meter and the motor respectively.
8. The mineral water bottle cap cleaning and disinfecting device according to claim 7, characterized in that: A liquid drain port is provided at the bottom of the disinfectant tank.
9. The mineral water bottle cap cleaning and disinfecting device according to claim 3, characterized in that: Parts of the conveying pipeline corresponding to the disinfection area and the flushing area are located below the cap unscrambler, and the conveying pipeline is an arc-shaped conveying pipeline.