Textile fabric dip dyeing equipment
By designing textile fabric dyeing equipment with circulation, depilatory and extrusion mechanisms, the problems of lint and thread contamination and poor dye fluidity are solved, efficient circulation and clean recovery of the dye liquid are achieved, and the dyeing effect is improved.
Patent Information
- Application Number
- CN202422964288.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Existing dyeing equipment is prone to lint and thread ends contaminating the dye solution during the fabric dyeing process. The dye solution has poor fluidity and is prone to stratification, resulting in dye waste and poor dyeing effect.
A textile fabric dyeing equipment including a circulation mechanism, a hair removal mechanism and an extrusion mechanism is designed. The circulation mechanism maintains the fluidity of the dye solution, the hair removal mechanism removes lint and thread ends, and the extrusion mechanism recovers excess dye solution, thereby improving the fluidity and cleanliness of the dye solution.
It effectively removes lint and thread pollution, avoids dye liquor stratification, reduces dye waste, and improves dyeing effect and dye liquor utilization rate.
Smart Images
Figure CN223422936U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of fabric dip dyeing, and particularly relates to a textile fabric dip dyeing device. BACKGROUND
[0002] The fabric dip dyeing is a method of immersing fabric in dyeing liquid to dye the fabric. In the process of dip dyeing, a dip dyeing device is needed. However, when the fabric is dip dyed by the existing dip dyeing device, some lint and threads are usually attached to the surface of the fabric, which makes the lint and threads fall into the dip dyeing box in the dip dyeing process, thereby polluting the dye in the dip dyeing box and bringing inconvenience to the use of the dye. When the dip dyeing is finished, the fabric is transported out of the dip dyeing box and a large amount of dyeing liquid is adsorbed, which is not conducive to the subsequent drying of the fabric and causes waste of the dyeing liquid. In addition, the flowability of the dyeing liquid in the existing dip dyeing device is poor, and the dyeing liquid is prone to stratification after a long time, thereby affecting the dip dyeing effect. SUMMARY
[0003] In view of the above problems, the textile fabric dip dyeing device provided by the utility model is convenient for cleaning the lint and threads, convenient for extruding and recycling the excess dye on the fabric, and helps to improve the flowability of the dye.
[0004] The technical scheme adopted by the utility model is as follows: the utility model relates to a textile fabric dip dyeing device, which comprises supporting legs, a dip dyeing tank, transmission rollers and guide rollers, and further comprises a circulating mechanism, a lint removing mechanism and an extruding mechanism. The dip dyeing tank is arranged on the supporting legs, a heating element is arranged in the dip dyeing tank, first and second supports are symmetrically arranged on the dip dyeing tank, the transmission rollers are arranged in two groups, the two groups of transmission rollers are respectively rotatably arranged on the first and second supports, the guide rollers are arranged in two groups, the two groups of guide rollers are symmetrically rotatably arranged in the dip dyeing tank, the circulating mechanism is arranged on the dip dyeing tank, the lint removing mechanism is arranged on the first support, and the extruding mechanism is arranged on the second support.
[0005] Further, the circulating mechanism comprises a circulating box, a connecting pipe, a water pump, a shunt pipe and a water delivery pipe. The circulating box is arranged on the dip dyeing tank, one end of the connecting pipe is arranged at the bottom of the dip dyeing tank, the other end of the connecting pipe is arranged on the circulating box, a valve is arranged on the connecting pipe, the water pump is arranged on the dip dyeing tank, one end of the water delivery pipe is arranged on the circulating box, the other end of the water delivery pipe is arranged on the water inlet of the water pump, one end of the shunt pipe is arranged on the water outlet of the water pump, and the other end of the shunt pipe is arranged on the dip dyeing tank.
[0006] Further, the lint removing mechanism comprises a sliding rod, a lint removing brush and a spring. The sliding rod is slidably arranged on the first support, the lint removing brush is arranged at the bottom of the sliding rod, the spring is arranged at the two ends of the lint removing brush and the first support, a pull plate is arranged at the top of the sliding rod, and a handle is arranged on the pull plate.
[0007] Further, the extrusion mechanism comprises a threaded rod, a lifting frame and an extrusion roller, the threaded rod is connected to the second support through threads, the lifting frame is rotatably arranged on the threaded rod, the extrusion roller is rotatably arranged on the lifting frame, a guide rod is arranged on the lifting frame and is in sliding connection with the second support.
[0008] Further, a filter screen is arranged in the circulating tank, a cleaning window for cleaning the filter screen is arranged on the circulating tank, and a sealing door is hingedly arranged at the cleaning window.
[0009] Further, a motor is arranged at the bottom of the circulating tank, a driving shaft is arranged on the output shaft of the motor, the driving shaft extends upward into the dip tank, a first stirring rod and a second stirring rod are arranged on the driving shaft, the first stirring rod is used for stirring the dyeing liquid in the dip tank, and the second stirring rod is used for stirring the dyeing liquid in the circulating tank.
[0010] Further, a cleaning brush is arranged on the driving shaft, and the cleaning brush is used for cleaning the filter screen.
[0011] The beneficial effects achieved by the above-mentioned structure of the present application are as follows: the present application is provided with a circulating mechanism, the dyeing liquid can flow circularly through the circulating mechanism, so that the dyeing liquid can be prevented from being stratified, and in the process of circulating the dyeing liquid, the lint and thread ends in the dyeing liquid can be removed through the filter screen, so as to reduce the pollution of the lint and thread ends to the dyeing liquid; the present application is provided with a lint removing mechanism, the lint and thread ends on the fabric can be removed through the lint removing mechanism; the present application is provided with an extrusion mechanism, the dyeing liquid carried on the fabric can be extruded through the extrusion mechanism, and the extruded dyeing liquid can flow back into the dip tank; the dyeing liquid in the dip tank and the circulating tank can be stirred respectively through the first stirring rod and the second stirring rod, so as to further improve the flowability of the dyeing liquid and prevent the dyeing liquid from being stratified. BRIEF DESCRIPTION OF DRAWINGS
[0012] The accompanying drawings are included to provide a further understanding of the present application, constitute a part of the specification and are used to explain the present application together with the embodiments of the present application, and do not constitute a limitation on the present application. In the drawings:
[0013] Figure 1 is a perspective view of an embodiment of the present application;
[0014] Figure 2 is a front view of an embodiment of the present application;
[0015] Figure 3 is a rear view of an embodiment of the present application;
[0016] Figure 4 is a left view of an embodiment of the present application;
[0017] Figure 5 A top view of an embodiment of the present utility model;
[0018] Figure 6 for Figure 4 Cross-sectional view along section AA;
[0019] Figure 7 for Figure 6 Cross-sectional view along section BB.
[0020] Among them, 1. support leg, 2. dipping tank, 3. transmission roller, 4. guide roller, 5. circulation mechanism, 6. hair removal mechanism, 7. extrusion mechanism, 8. first bracket, 9. second bracket, 10. heating element, 11. circulation box, 12. connecting pipe, 13. water pump, 14. diversion pipe, 15. water pipe, 16. sliding rod, 17. hair removal brush, 18. spring, 19. pull plate, 20. handle, 21. threaded rod, 22. lifting frame, 23. extrusion roller, 24. guide rod, 25. filter, 26. cleaning window, 27. sealing door, 28. motor, 29. drive shaft, 30. first stirring rod, 31. second stirring rod, 32. cleaning brush. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0023] like Figure 1-Figure 7As shown, the utility model is a textile fabric dyeing equipment, comprising a support leg 1, a dyeing tank 2, a transmission roller 3 and a guide roller 4, and also comprising a circulation mechanism 5, a hair removal mechanism 6 and a squeeze mechanism 7. The dyeing tank 2 is arranged on the support leg 1, and a heating element 10 is provided in the dyeing tank 2. A first bracket 8 and a second bracket 9 are symmetrically provided on the dyeing tank 2. Two groups of transmission rollers 3 are provided, and the two groups of transmission rollers 3 are respectively rotated on the first bracket 8 and the second bracket 9. Two groups of guide rollers 4 are provided, and the two groups of guide rollers 4 are symmetrically rotated in the dyeing tank 2. The circulation mechanism 5 is provided on the dyeing tank 2, the hair removal mechanism 6 is provided on the first bracket 8, and the squeeze mechanism 7 is provided on the second bracket 9.
[0024] The circulation mechanism 5 includes a circulation box 11, a connecting pipe 12, a water pump 13, a diverter pipe 14 and a water supply pipe 15. The circulation box 11 is arranged on the dyeing tank 2. One end of the connecting pipe 12 is arranged at the bottom of the dyeing tank 2, and the other end is arranged on the circulation box 11. A valve is provided on the connecting pipe 12. The water pump 13 is arranged on the dyeing tank 2. One end of the water supply pipe 15 is arranged on the circulation box 11, and the other end is arranged on the water inlet of the water pump 13. One end of the diverter pipe 14 is arranged on the water outlet of the water pump 13, and the other end is arranged on the dyeing tank 2. A filter screen 25 is provided in the circulation box 11. There is a cleaning window 26 for cleaning the filter 25, and a sealing door 27 is hingedly provided at the cleaning window 26; a motor 28 is provided at the bottom of the circulation box 11, and a drive shaft 29 is provided on the output shaft of the motor 28. The drive shaft 29 rotates upward and extends into the dyeing tank 2. A first stirring rod 30 and a second stirring rod 31 are provided on the drive shaft 29. The first stirring rod 30 is used to stir the dye liquid in the dyeing tank 2, and the second stirring rod 31 is used to stir the dye liquid in the circulation box 11; a cleaning brush 32 is provided on the drive shaft 29, and the cleaning brush 32 is used to clean the filter 25.
[0025] The hair removal mechanism 6 includes a sliding rod 16, a hair removal brush 17 and a spring 18. The sliding rod 16 is slidably arranged on the first bracket 8, the hair removal brush 17 is arranged at the bottom of the sliding rod 16, and the two ends of the spring 18 are respectively arranged on the hair removal brush 17 and the first bracket 8. A pull plate 19 is provided at the top of the sliding rod 16, and a handle 20 is provided on the pull plate 19.
[0026] The extrusion mechanism 7 includes a threaded rod 21, a lifting frame 22 and an extrusion roller 23. The threaded rod 21 is connected to the second bracket 9 by a thread. The lifting frame 22 is rotatably mounted on the threaded rod 21. The extrusion roller 23 is rotatably mounted on the lifting frame 22. The lifting frame 22 is provided with a guide rod 24, which is slidably connected to the second bracket 9.
[0027] During specific use, dye liquor is added to the dyeing tank 2. A portion of the dye liquor will flow into the circulation box 11 through the connecting pipe 12, passing the fabric under the dehairing brush 17, then around the guide roller 4, and out from under the squeeze roller 23. When the fabric is dyed, the fabric is pulled by an external traction mechanism to move the fabric in the dyeing tank 2. Before the fabric enters the dyeing tank 2, the dehairing brush 17 can be used to clean the lint and impurities adhering to the fabric. After the fabric is removed from the dyeing tank 2, the dye liquor carried by the fabric can be squeezed out by the transfer roller 3 and the squeeze roller 23, and the squeezed dye will flow back into the dyeing tank 2. At the same time, during the dyeing process, the dye liquid in the circulation box 11 can be extracted by the water pump 13, and the dye liquid can be re-delivered to the dyeing tank 2 through the water pipe 15 and the diversion pipe 14, thereby circulating the dye liquid and avoiding dye liquid stratification. After the dye liquid enters the circulation box 11 through the connecting pipe 12, the lint and thread ends in the dye liquid can be filtered through the filter 25; the motor 28 drives the drive shaft 29 to rotate, and the drive shaft 29 drives the first stirring rod 30, the second stirring rod 31 and the cleaning brush 32 to rotate. The dye liquid in the dyeing tank 2 can be stirred by the first stirring rod 30, and the dye liquid in the circulation box 11 can be stirred by the second stirring rod 31. The lint and thread ends on the filter 25 can be cleaned by the cleaning brush 32 to avoid clogging of the filter 25. When the lint and thread ends on the filter 25 need to be cleaned, it is only necessary to open the sealing door 27 and remove the lint and thread ends through the cleaning window 26.
[0028] To sum up, the present invention is provided with a circulation mechanism 5, through which the dye liquor can circulate, thereby effectively avoiding the stratification of the dye liquor, and in the process of circulating the dye liquor, the filter screen 25 can also remove the lint and thread ends in the dye liquor, thereby reducing the contamination of the dye liquor by the lint and thread ends; the present invention is provided with a hair removal mechanism 6, through which the lint and thread ends on the fabric can be removed; the present invention is provided with an extrusion mechanism 7, through which the dye liquor carried on the fabric can be squeezed out, and the extruded dye can flow back into the dyeing tank 2; the present invention can stir the dye liquor in the dyeing tank 2 and the circulation box 11 respectively through the first stirring rod 30 and the second stirring rod 31, thereby further improving the fluidity of the dye liquor and avoiding the stratification of the dye liquor.
[0029] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0030] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended that all changes that fall within the meaning and range of equivalents of the claims are included in the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.
[0031] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A textile fabric dyeing device, comprising a support leg (1), a dyeing tank (2), a transmission roller (3) and a guide roller (4), characterized in that: The invention also includes a circulation mechanism (5), a hair removal mechanism (6) and an extrusion mechanism (7); the dyeing tank (2) is arranged on the supporting leg (1); a heating element (10) is provided in the dyeing tank (2); a first bracket (8) and a second bracket (9) are symmetrically provided on the dyeing tank (2); two groups of transmission rollers (3) are provided, and the two groups of transmission rollers (3) are respectively rotatably provided on the first bracket (8) and the second bracket (9); two groups of guide rollers (4) are provided, and the two groups of guide rollers (4) are symmetrically rotatably provided in the dyeing tank (2); the circulation mechanism (5) is provided on the dyeing tank (2); the hair removal mechanism (6) is provided on the first bracket (8); and the extrusion mechanism (7) is provided on the second bracket (9).
2. The textile fabric dyeing equipment according to claim 1, characterized in that: The circulation mechanism (5) comprises a circulation box (11), a connecting pipe (12), a water pump (13), a diversion pipe (14) and a water delivery pipe (15); the circulation box (11) is arranged on the dyeing tank (2); one end of the connecting pipe (12) is arranged at the bottom of the dyeing tank (2), and the other end is arranged on the circulation box (11); a valve is provided on the connecting pipe (12); the water pump (13) is arranged on the dyeing tank (2); one end of the water delivery pipe (15) is arranged on the circulation box (11), and the other end is arranged on the water inlet of the water pump (13); one end of the diversion pipe (14) is arranged on the water outlet of the water pump (13), and the other end is arranged on the dyeing tank (2).
3. The textile fabric dyeing equipment according to claim 1, characterized in that: The hair removal mechanism (6) comprises a sliding rod (16), a hair removal brush (17) and a spring (18); the sliding rod (16) is slidably arranged on the first bracket (8); the hair removal brush (17) is arranged at the bottom of the sliding rod (16); the two ends of the spring (18) are respectively arranged on the hair removal brush (17) and the first bracket (8); a pull plate (19) is provided at the top of the sliding rod (16); and a handle (20) is provided on the pull plate (19).
4. The textile fabric dyeing equipment according to claim 1, characterized in that: The squeezing mechanism (7) comprises a threaded rod (21), a lifting frame (22) and a squeezing roller (23); the threaded rod (21) is connected to the second bracket (9) by a thread; the lifting frame (22) is rotatably mounted on the threaded rod (21); the squeezing roller (23) is rotatably mounted on the lifting frame (22); a guide rod (24) is provided on the lifting frame (22); and the guide rod (24) is slidably connected to the second bracket (9).
5. The textile fabric dyeing equipment according to claim 2, characterized in that: A filter screen (25) is provided in the circulation box (11), and a cleaning window (26) for cleaning the filter screen (25) is provided on the circulation box (11). A sealing door (27) is hingedly provided at the cleaning window (26).
6. The textile fabric dyeing equipment according to claim 5, characterized in that: A motor (28) is provided at the bottom of the circulation box (11); a drive shaft (29) is provided on the output shaft of the motor (28); the drive shaft (29) rotates upward and extends into the dyeing tank (2); a first stirring rod (30) and a second stirring rod (31) are provided on the drive shaft (29); the first stirring rod (30) is used to stir the dye liquid in the dyeing tank (2); and the second stirring rod (31) is used to stir the dye liquid in the circulation box (11).
7. The textile fabric dyeing equipment according to claim 6, characterized in that: A cleaning brush (32) is provided on the driving shaft (29), and the cleaning brush (32) is used to clean the filter screen (25).