Disc type heat exchanger
By introducing a filtering mechanism into the disc heat exchanger, the problem of unfiltered liquid in the coil heat exchanger is solved, the effective precipitation of impurities and the simplification of cleaning are achieved, and the operating efficiency of the equipment is improved.
Patent Information
- Application Number
- CN202421596751.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-07-08
AI Technical Summary
The coil heat exchanger lacks a filtering design for the liquid entering the coil, which causes impurities to settle and cause blockage, making cleaning difficult, time-consuming and labor-intensive.
A filtering mechanism is introduced into the disc heat exchanger, including a filter disc, a diverter filter plate, a collecting bucket, a sealing plate and a filter screen plate. The spiral flow channel is used to filter and precipitate the liquid and filter out impurities in the liquid.
Effectively filter out colloid and particulate impurities in the liquid, avoid coil blockage, simplify the cleaning process, and improve heat exchange efficiency.
Smart Images

Figure CN223425769U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of heat exchangers, and particularly relates to a disc heat exchanger. Background Art
[0002] A coil heat exchanger is a common heat exchange device. Its working principle is mainly based on the principle of enhanced heat transfer. By using copper tubes as the heat transfer part and making these tubes spirally floating in the shell, it achieves efficient heat transfer. It has the characteristics of small size, high heat transfer coefficient, and strong anti-scaling ability. When the equipment is working, the coil is completely immersed in the shell-side water. Since the coil generally uses highly elastic tubes, the coil can float back and forth during operation, generating micro-frequency vibrations, which makes the shell-side water easily reach a turbulent state, exchanging heat with the heat medium in the tube bundle, thereby improving heat exchange efficiency.
[0003] The spiral pipe inside the coil heat exchanger is long. During long-term use, various substances will be deposited in the pipe, such as colloids, particulate matter and other impurities, causing pipe blockage, which in turn affects the heat exchange effect and requires cleaning. However, the spiral pipe of the coil is long, and the cleaning process is more troublesome. There are always places that are not cleaned in place, and the cleaning process is more time-consuming and labor-intensive. When the coil heat exchanger is in use, there is a problem that there is no design to filter the liquid entering the coil. For this reason, this application proposes a disc heat exchanger. Utility Model Content
[0004] The purpose of the present utility model is to provide a disc heat exchanger to solve the problem in the coil heat exchanger proposed in the above background art that the liquid entering the coil is not filtered.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: a disc heat exchanger, comprising a heat exchanger tank body, wherein a liquid inlet pipe penetrates the outer surface of the heat exchanger tank body;
[0006] A spiral-shaped coil installed inside the heat exchanger tank;
[0007] A filtering mechanism installed inside the heat exchanger tank, the filtering mechanism includes a filter plate connected to the liquid inlet pipe and one end of the coil, a diverter filter plate and a sealing plate installed inside the filter plate and parallel to each other, a collecting hopper installed between the diverter filter plate and the sealing plate, and a partition connected to the surface of the sealing plate at one end away from the collecting hopper, and a filter screen plate is provided inside the collecting hopper.
[0008] Preferably, the centers of the filter disc, diversion filter plate, collecting hopper, sealing plate and filter screen plate are on the same axis, and the filter screen plate includes a mesh fixed ring plate at the outer position, a raised circular ring block and a filter screen circular plate installed at the center position of the circular ring block, and the outer side of the circular ring block is provided with a filter mesh.
[0009] Preferably, a buffer block with an integrated columnar structure is provided at the center of the diversion filter plate, and water filtering holes are provided on the surface of the diversion filter plate.
[0010] Preferably, the hollow collecting bucket is a structure with one end narrow and the other end wide, the surface of the wide end of the collecting bucket matches the surface of the diversion filter plate, and the narrow end of the collecting bucket is connected to the center position of the sealing plate.
[0011] Preferably, a water leakage hole is provided at the center of the sealing plate and is opposite to the narrow end of the collecting bucket.
[0012] Preferably, the partition is in the shape of a spiral disc, and the partition forms a spiral flow channel a in the space between the sealing plate and the filter disc. The bottom surface of the filter disc is provided with a liquid outlet connected to the coil.
[0013] Preferably, the inner surface of the bottom end of the filter disc is provided with a sedimentation plate connected to the partition, the surface of the sedimentation plate is provided with a semicircular protrusion, and the sedimentation plate is provided with a circular hole opposite to the liquid outlet.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] In the utility model, the disc heat exchanger is designed to filter the liquid entering the coil. The filter disc filters the liquid entering the coil. The diverter filter plate serves as a filtering design. The filter screen plate and the filter gauze filter the impurities in the liquid to achieve secondary filtration. The colloids, particles and other impurities in the liquid are precipitated on the surface of the precipitation plate when flowing in the long and spiral flow channel a, thereby filtering out the impurities contained in the liquid in the coil. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of the utility model;
[0017] Figure 2 This is a schematic cross-sectional view of the filter disc of the present invention;
[0018] Figure 3 This is a schematic diagram of the top view of the diverter filter plate of the present invention;
[0019] Figure 4 This is a schematic diagram of the top view of the filter plate of the present invention;
[0020] Figure 5 For the utility model Figure 2 AA direction structural diagram of the middle filter disc;
[0021] Figure 6 This is a schematic cross-sectional view of the sedimentation plate of the present invention;
[0022] In the figure: 1. Heat exchanger tank; 2. Coil; 3. Filter plate; 11. Liquid inlet pipe; 31. Diverter filter plate; 32. Collecting bucket; 33. Sealing plate; 34. Partition; 35. Sedimentation plate; 36. Filter plate; 311. Buffer block; 361. Filter mesh. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figures 1 to 6 The utility model provides a technical solution: a disc heat exchanger, comprising a heat exchanger tank body 1, with a liquid inlet pipe 11 passing through the outer surface of the heat exchanger tank body 1; a spiral coil 2 installed inside the heat exchanger tank body 1, the heat exchange principle of the disc heat exchanger is conventional technology, and this application will not be described in detail; a filtering mechanism installed inside the heat exchanger tank body 1, the filtering mechanism including a filter disc 3 connected to the liquid inlet pipe 11 and one end of the coil 2, a diverter filter plate 31 and a blocking plate 33 installed inside the filter disc 3 and parallel to each other, a collecting hopper 32 installed between the diverter filter plate 31 and the blocking plate 33, and a filter plate 33 connected to the blocking plate 3. 3 is connected to the surface of one end of the collecting hopper 32, and the diverter filter plate 31 and the blocking plate 33 are combined with the filter disc 3 by conventional methods. The diverter filter plate 31 diverts and filters large particles of impurities in the liquid transported by the liquid inlet pipe 11. The collecting hopper 32 is provided with a filter plate 36 inside. The filter plate 36 filters the particulate impurities in the liquid to prevent the particulate impurities from settling on the inner surface of the coil 2. The transported liquid falls into the flow channel a formed by the partition 34. The liquid flows along the direction of the flow channel a. Impurities such as colloids and particles in the liquid are deposited on the surface of the sedimentation plate 35 when flowing in the long and spiral flow channel a.
[0025] In this embodiment, the centers of the filter disc 3, the diverter filter plate 31, the collecting bucket 32, the sealing plate 33 and the filter screen plate 36 are on the same axis, and the diverter filter plate 31, the collecting bucket 32, the sealing plate 33 and the filter screen plate 36 are installed accurately. The filter screen plate 36 includes a mesh fixing ring plate at the outer position, a raised circular ring block and a filter screen circular plate installed at the center position of the circular ring block. The outer side of the circular ring block is provided with a filter gauze 361. The filter screen plate 36 and the filter gauze 361 filter impurities in the liquid.
[0026] In this embodiment, a buffer block 311 with an integrated columnar structure is provided at the center of the diversion filter plate 31. The liquid transported by the liquid inlet pipe 11 falls on the surface of the buffer block 311 and flows smoothly to the periphery, making the liquid transport process smoother. Water filter holes are provided on the surface of the diversion filter plate 31, which is conducive to filtering and diverting the liquid.
[0027] In this embodiment, the hollow collecting bucket 32 is a structure with one end narrow and the other end wide. The surface of the wide end of the collecting bucket 32 is consistent with the surface of the diversion filter plate 31, and the narrow end of the collecting bucket 32 is connected to the center position of the sealing plate 33. The collecting bucket 32 collects the filtered liquid and falls into the center position of the surface of the sedimentation plate 35.
[0028] In this embodiment, a water leakage hole is provided at the center of the sealing plate 33 and is opposite to the narrow end of the collecting bucket 32 , so as to facilitate the leakage of liquid from the water leakage hole.
[0029] In this embodiment, the partition 34 is in the shape of a spiral disc. The partition 34 forms a spiral flow channel a in the space between the sealing plate 33 and the filter disc 3. The transported liquid falls into the flow channel a separated by the partition 34, and the liquid flows along the direction of the flow channel a. The colloids, particulate matter and other impurities in the liquid are deposited on the surface of the sedimentation plate 35 when flowing in the long and spiral flow channel a. The bottom surface of the filter disc 3 is provided with a liquid outlet connected to the coil 2, and the inner surface of the bottom end of the filter disc 3 is provided with a sedimentation plate 35 connected to the partition 34. The surface of the sedimentation plate 35 is provided with a semicircular protrusion. The liquid flows on the surface of the sedimentation plate 35. The surface of the sedimentation plate 35 is uneven, which is conducive to the precipitation of impurities in the liquid. The sedimentation plate 35 is provided with a circular hole opposite to the liquid outlet, which is conducive to the transportation of the filtered liquid to the inside of the coil 2.
[0030] The working principle and use process of this utility model:
[0031] When the liquid inlet pipe 11 delivers the heat exchange liquid to the coil 2, the liquid delivered by the liquid inlet pipe 11 falls on the surface of the buffer block 311;
[0032] The liquid on the surface of the buffer block 311 flows smoothly toward the circular edge and falls on the surface of the diverter filter plate 31. The diverter filter plate 31 diverts and filters the large particles of impurities in the liquid transported by the liquid inlet pipe 11.
[0033] The liquid falls into the collecting hopper 32, and the filter plate 36 and the filter gauze 361 filter out impurities in the liquid to achieve secondary filtration;
[0034] The liquid then falls into the flow channel a formed by the partition 34 in the filter disc 3. The surface of the sedimentation plate 35 is uneven, and the liquid flows along the direction of the flow channel a on the surface of the sedimentation plate 35. Impurities such as colloids and particles in the liquid are deposited on the surface of the sedimentation plate 35 when flowing in the long and spiral flow channel a.
[0035] To sum up: the disc heat exchanger is designed to filter the liquid entering the coil 2. The filter disc 3 filters the liquid entering the coil 2. The diverter filter plate 31 is designed as a layer of filtration. The filter plate 36 and the filter mesh 361 filter impurities in the liquid to achieve secondary filtration. The colloids, particulate matter and other impurities in the liquid are deposited on the surface of the sedimentation plate 35 when flowing in the long and spiral flow channel a, filtering out the impurities contained in the liquid in the coil 2, avoiding blockage in the coil 2 and taking time to clean.
[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A disc heat exchanger, characterized in that: include A heat exchanger tank body (1), wherein a liquid inlet pipe (11) penetrates the outer surface of the heat exchanger tank body (1); A spiral coil (2) installed inside the heat exchanger tank (1); A filtering mechanism is installed inside a heat exchanger tank (1), the filtering mechanism comprising a filter disc (3) connected to a liquid inlet pipe (11) and one end of a coil (2), a diverter filter plate (31) and a blocking plate (33) installed inside the filter disc (3) and parallel to each other, a collecting hopper (32) installed between the diverter filter plate (31) and the blocking plate (33), and a partition (34) connected to the surface of one end of the blocking plate (33) facing away from the collecting hopper (32); a filter screen plate (36) is provided inside the collecting hopper (32).
2. The disc heat exchanger according to claim 1, characterized in that: The centers of the filter disc (3), the diverter filter plate (31), the collecting hopper (32), the blocking plate (33) and the filter screen plate (36) are on the same axis. The filter screen plate (36) comprises a mesh fixing ring plate at an outer position, a raised circular ring block and a filter screen circular plate installed at the center of the circular ring block. The outer side of the circular ring block is provided with a filter gauze (361).
3. The disc heat exchanger according to claim 1, characterized in that: A buffering circular block (311) with an integrated columnar structure is provided at the center of the diverter filter plate (31), and water filtering holes are provided on the surface of the diverter filter plate (31).
4. The disc heat exchanger according to claim 1, characterized in that: The hollow collecting bucket (32) is a structure with one end narrow and the other end wide. The surface of the wide end of the collecting bucket (32) matches the surface of the diversion filter plate (31), and the narrow end of the collecting bucket (32) is connected to the center position of the sealing plate (33).
5. The disc heat exchanger according to claim 1, characterized in that: The center of the sealing plate (33) is provided with a water leakage hole opposite to the narrow end of the collecting bucket (32).
6. The disc heat exchanger according to claim 1, characterized in that: The partition (34) is in the shape of a spiral disc, and the partition (34) forms a spiral flow channel a in the space between the blocking plate (33) and the filter disc (3). The bottom surface of the filter disc (3) is provided with a liquid outlet connected to the coil (2).
7. The disc heat exchanger according to claim 6, characterized in that: The inner surface of the bottom end of the filter disc (3) is provided with a sedimentation plate (35) connected to the partition (34), the surface of the sedimentation plate (35) is provided with a semicircular protrusion, and the sedimentation plate (35) is provided with a circular hole opposite to the liquid outlet.