Sample splitter
By designing a sample dividing core and a material outlet in the sample divider, the problems of complex structure and high cost of the existing sample divider are solved, and simple and low-cost sampling of grain is achieved.
Patent Information
- Application Number
- CN202422619590.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The existing sample divider has a complex structure, many parts and components, and is costly.
The sample dividing core design is adopted, including a sample dividing cavity and a discharge port. The size and number of the discharge ports are controlled by rotating the sample dividing core to achieve proportional sampling of grain, simplify the structure and reduce costs.
The invention realizes simple and low-cost sampling of grains, has a simple structure, few parts and components, and has a good sampling effect.
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Figure CN223426366U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sample dividers and relates to a sample divider. Background Art
[0002] A sample splitter is a device used in agriculture or food processing to divide large batches of grain into smaller, representative samples.
[0003] Existing sample dividers, for example, Chinese patent literature discloses an automatic mixing sample divider for laboratory grain samples [Patent No.: 202210093225.0; Application Publication No.: CN114428014A], which includes a box body, a material dividing bin is fixedly installed inside the box body, two storage bins are fixedly installed on the top surface of the material dividing bin, a feed hopper is fixedly installed on the back of the box body, and a material dividing assembly is provided inside the material dividing bin; a shelf is fixedly installed at the bottom of the material dividing bin inside the box body, two guide plates are fixedly installed inside the material dividing bin, and two material bins are fixedly installed on the bottom surface of the partition. The back of the two collecting bins is connected to the back of the box body, and a material taking box is placed inside the two collecting bins. The bottom of the distribution bin is connected to one end of two leakage hoppers, and the bottom of the distribution bin is connected to the main hopper located between the two leakage hoppers. The other ends of the two leakage hoppers are respectively connected to the top surfaces of the two collecting bins. A weighing hopper is provided between the top of the partition and the main hopper, and a partition block is fixedly installed inside the weighing hopper. Distribution hoppers are fixedly installed on the left and right inner walls of the box body, and two leakage plates are fixedly installed between the bottom of the weighing hopper and the left and right side surfaces of the partition block, and a weighing assembly is provided at the bottom of the weighing hopper.
[0004] This type of sampler uses a material separation component to enable two rice-shaped plates to quickly separate the materials inside the material separation bin, and then uses a weighing component to accurately measure the amount of materials inside the weighing hopper, thereby achieving the effect of automated sample separation. However, this type of sampler has many parts, a complex structure, and high cost. Summary of the Invention
[0005] The purpose of the utility model is to solve the above problems existing in the prior art and to propose a sample splitter, which solves the technical problem of how to make the sample splitter low in cost.
[0006] The objectives of the present utility model can be achieved through the following technical solutions: a sample divider, comprising a feed funnel and a frame, characterized in that it also comprises a sample dividing shell arranged on the frame and a sample dividing core located in the sample dividing shell and capable of rotating, a plurality of discharge pipes being connected to the bottom of the sample dividing shell, the sample dividing core being cylindrical, a sample dividing cavity connected to the feed funnel being provided in the sample dividing core, at least one first discharge port connected to the sample dividing cavity being provided on the left side of the sample dividing core, at least one second discharge port connected to the sample dividing cavity being provided on the right side of the sample dividing core, at least one third discharge port connected to the sample dividing cavity being provided on the circumferential outer side of the sample dividing core, the first discharge port, the second discharge port and the third discharge port being respectively connected to the corresponding discharge pipes.
[0007] During operation, grain enters the sample separation cavity of the sample separation core through the feed funnel, and the sample separation core is driven to rotate by a drive motor. As long as the first, second, and third discharge ports are aligned with the corresponding discharge pipes, the grain will flow out from the first, second, and third discharge ports under the action of its own gravity, and then flow out through the discharge pipe. By controlling the size and number of the first, second, and third discharge ports, the amount of grain flowing out of the first, second, and third discharge ports can be controlled, and the grain can be sampled according to different proportions. The sample separator can complete the material separation by providing the sample separation cavity and discharge ports in the sample separation core. The sample separator has fewer parts, a simple structure, and low cost.
[0008] In the above-mentioned sample divider, the sample dividing shell includes a plurality of annular baffles protruding inwardly, the circumferential outer side of the sample dividing core is clearance-matched with the circumferential inner side of the annular baffles, and a discharge channel is formed between two adjacent annular baffles. The discharge channel is arranged in a one-to-one correspondence with the discharge pipe, and the first discharge port, the second discharge port, and the third discharge port are respectively connected to the discharge pipe through the corresponding discharge channel. The annular baffles are arranged to form an annular channel within the sample dividing shell, so that the grain flowing out of the first discharge port, the second discharge port, and the third discharge port first enters the annular channel, and then enters the discharge pipe under the action of the grain's own gravity, so that the grain flows out smoothly and the grain can be sampled according to different proportions.
[0009] In the aforementioned sample divider, the sample dividing housing includes several closely fitting sample dividing rings. The sample dividing rings at both ends are tightened by fasteners to ensure a tight fit and secure connection. The annular partitions are located on one or both sides of the sample dividing rings. This structure allows the sample dividing housing to be processed separately and then integrated into one piece, making it easy to manufacture and reducing processing costs.
[0010] In the above-mentioned sample divider, the sample dividing core comprises a core body, a left partition plate and a right partition plate, the left partition plate is fixedly connected to the left side of the core body, the right partition plate is fixedly connected to the right side of the core body, the first discharge port is located in the left partition plate, the second discharge port is located in the right partition plate, and the sample dividing cavity and the third discharge port are located in the core body. Through the arrangement of the left partition plate and the right partition plate, the sample dividing cavity in the core body is convenient to process, and the channels matched with the first discharge port, the second discharge port and the third discharge port are convenient to process, so that the sample dividing core is convenient to process and low in cost.
[0011] In the above-mentioned sample divider, the first discharge port is in a U shape, penetrates through the circumferential edge of the left partition plate, and the circumferential edge of the left side of the core body is provided with a plurality of left limiting blocks embedded in the U-shaped opening of the corresponding first discharge port, so that the left partition plate is circumferentially positioned with the core body. This structure makes the first discharge port convenient to form, and the core body and the left partition plate are firmly connected.
[0012] In the above-mentioned sample divider, the second discharge port is in a U shape, penetrates through the circumferential edge of the right partition plate, and the circumferential edge of the right side of the core body is provided with a plurality of right limiting blocks embedded in the U-shaped opening of the corresponding second discharge port, so that the right partition plate is circumferentially positioned with the core body. This structure makes the second discharge port convenient to form, and the core body and the right partition plate are firmly connected.
[0013] In the above-mentioned sample divider, the circumferential outer side of the sample dividing core is further provided with at least one fourth discharge port, the third discharge port and the fourth discharge port have a certain interval along the axial direction of the sample dividing core, the third discharge port is close to the left side of the sample dividing core, the fourth discharge port is close to the right side of the sample dividing core, and the fourth discharge port is communicated with the corresponding discharge pipe. The arrangement of the fourth discharge port enables the sample divider to divide the fourth sample, and if necessary, a fifth discharge port, a sixth discharge port and the like can be arranged on the circumferential outer side of the sample dividing core, and only a certain interval along the axial direction of the sample dividing core is needed, so that the discharge ports do not interfere with each other.
[0014] In the above-mentioned sample divider, the bottom of the rack is fixedly connected with a bottom plate, a plurality of receiving frames are arranged side by side on the bottom plate, the discharge ports of all the discharge pipes are arranged staggered, and the discharge ports of the discharge pipes are located directly above the corresponding receiving frames. This structure enables the grain flowing out of the discharge pipe to directly flow into the corresponding receiving frame, so that the sample dividing is convenient.
[0015] Compared with the prior art, the sample divider provided by the utility model has the following advantages:
[0016] 1. The sample divider can complete the material division by setting a sample dividing cavity and a material outlet in the sample dividing core. The sample divider has fewer parts, a simple structure and low cost.
[0017] 2. The sample separation core has a first discharge port on the left, a second discharge port on the right, and a third and fourth discharge ports on the circumferential outside. It only needs to control the size and number of the first, second, third and fourth discharge ports to separate the grains into samples according to different proportions. The sample separation is convenient and the structure is simple. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the sample divider.
[0019] Figure 2 It is a cross-sectional view of the overall structure of the sample divider.
[0020] Figure 3 This is the left side schematic diagram of the overall structure of this sample core.
[0021] Figure 4 This is a schematic diagram on the right side of the overall structure of this sample core.
[0022] Figure 5 This is an exploded diagram of the overall structure of the sample core.
[0023] In the figure, 1. feed funnel; 2. frame; 3. sample dividing shell; 31. annular partition; 32. sample dividing ring; 4. sample dividing core; 41. first discharge port; 42. second discharge port; 43. third discharge port; 44. core body; 45. left partition; 46. right partition; 47. left limit block; 48. right limit block; 49. fourth discharge port; 410. sample dividing cavity; 5. discharge pipe; 6. discharge channel; 7. fastener; 8. bottom plate; 9. material receiving frame. DETAILED DESCRIPTION
[0024] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0025] like Figure 1 、 Figure 2 As shown, the sample divider includes a feed funnel 1, a frame 2, a sample dividing shell 3, a sample dividing core 4 and a discharge pipe 5.
[0026] The sample separation shell 3 is arranged on the frame 2, and the sample separation core 4 is in the form of a cylinder and is rotatably arranged in the sample separation shell 3. In the embodiment, the bottom of the sample separation shell 3 is connected with four discharge pipes 5, and the sample separation shell 3 comprises four sample separation rings 32 arranged in close contact, wherein one side of three of the sample separation rings 32 is provided with an annular partition plate 31 protruding inward, and both sides of the fourth sample separation ring 32 are provided with an annular partition plate 31 protruding inward, and the sample separation rings 32 at both ends are tightly connected by tightening the elongated bolts of the fasteners 7, and the circumferential outer side of the sample separation core 4 is in clearance fit with the circumferential inner side of the annular partition plate 31, and the discharge channels 6 are formed between the adjacent two annular partition plates 31, and the discharge channels 6 are arranged one by one corresponding to the discharge pipes 5, and in actual production, the number of the sample separation rings 32 can be three or five, and the number of the discharge pipes 5 can be three or five.
[0027] The bottom of the frame 2 is fixedly connected with a bottom plate 8, and four receiving frames 9 are arranged side by side on the bottom plate 8, and the discharge ports of all the discharge pipes 5 are arranged staggered, and the discharge ports of the discharge pipes 5 are located directly above the corresponding receiving frames 9.
[0028] As shown in Figure 3 、 Figure 4 、 Figure 5 , the sample separation core 4 has a sample separation cavity 410 communicating with the feeding funnel 1, in the embodiment, the left side of the sample separation core 4 has six first discharge ports 41 communicating with the sample separation cavity 410, the right side of the sample separation core 4 has two second discharge ports 42 communicating with the sample separation cavity 410, the circumferential outer side of the sample separation core 4 has two third discharge ports 43 communicating with the sample separation cavity 410, and the circumferential outer side of the sample separation core 4 further has two fourth discharge ports 49, the third discharge ports 43 and the fourth discharge ports 49 have a certain interval along the axial direction of the sample separation core 4, the third discharge ports 43 are close to the left side of the sample separation core 4, and the fourth discharge ports 49 are close to the right side of the sample separation core 4, the fourth discharge ports 49 communicate with the corresponding discharge pipes 5, and the first discharge ports 41, the second discharge ports 42 and the third discharge ports 43 respectively communicate with the discharge pipes 5 through the corresponding discharge channels 6, and in actual production, the number of the first discharge ports 41 can be four or eight, the number of the second discharge ports 42 can be two or four, the number of the third discharge ports 43 can be one or three, and the number of the fourth discharge ports 49 can be one or three.
[0029] The sample dividing core 4 comprises a core body 44, a left partition plate 45 and a right partition plate 46, the left partition plate 45 is fixedly connected to the left side of the core body 44, the right partition plate 46 is fixedly connected to the right side of the core body 44, the first discharge port 41 is located in the left partition plate 45, the second discharge port 42 is located in the right partition plate 46, and the sample dividing cavity 410 and the third discharge port 43 are both located in the core body 44. Specifically, the first discharge port 41 is in a U shape, and the first discharge port 41 penetrates through the circumferential edge of the left partition plate 45, the circumferential edge of the left side of the core body 44 is provided with a left limiting block 47, the left limiting block 47 is embedded in the U-shaped opening of the corresponding first discharge port 41, so that the left partition plate 45 is circumferentially positioned with the core body 44, and the left partition plate 45 is fixedly connected with the core body 44 through bolt locking. The second discharge port 42 is in a U shape, and the second discharge port 42 penetrates through the circumferential edge of the right partition plate 46, the circumferential edge of the right side of the core body 44 is provided with a right limiting block 48, the right limiting block 48 is embedded in the U-shaped opening of the corresponding second discharge port 42, so that the right partition plate 46 is circumferentially positioned with the core body 44, and the right partition plate 46 is fixedly connected with the core body 44 through bolt locking.
[0030] In operation, according to the required proportion of the grain sample, a suitable sample dividing core 4 is selected. The grain enters the sample dividing cavity 410 of the sample dividing core 4 through the feeding hopper 1, the sample dividing core 4 is driven to rotate by the driving motor, so that the grain flows out of the first discharge port 41, the second discharge port 42, the third discharge port 43 and the fourth discharge port 49 under the action of gravity, and then flows into the discharge pipe 5 through the corresponding discharge channel 6, and finally flows into the receiving frame 9, so that the proportional sampling of the grain sample is automatically completed.
[0031] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art to which the present application belongs can make various modifications or supplements to the described specific embodiments or use similar ways to replace them, without deviating from the spirit of the present application or exceeding the scope defined by the appended claims.
[0032] Although the terms such as feeding hopper 1, rack 2, sample dividing shell 3, annular partition plate 31, sample dividing ring 32, sample dividing core 4, first discharge port 41, second discharge port 42, third discharge port 43, core body 44, left partition plate 45, right partition plate 46, left limiting block 47, right limiting block 48, fourth discharge port 49, sample dividing cavity 410, discharge pipe 5, discharge channel 6, fastener 7, bottom plate 8, receiving frame 9 are used more frequently herein, but the possibility of using other terms is not excluded. The use of these terms is only to facilitate the description and explanation of the essence of the present application; any interpretation of them as any kind of additional limitation is contrary to the spirit of the present application.
Claims
1. A sample splitter, comprising a feed funnel (1) and a frame (2), characterized in that: The invention also comprises a sample dividing shell (3) arranged on the frame (2) and a sample dividing core (4) located in the sample dividing shell (3) and capable of rotating. The bottom of the sample dividing shell (3) is connected to a plurality of discharge pipes (5). The sample dividing core (4) is cylindrical. A sample dividing cavity (410) connected to the feeding funnel (1) is provided in the sample dividing core (4). The left side of the sample dividing core (4) is provided with at least one first discharge port (41) connected to the sample dividing cavity (410). The right side of the sample dividing core (4) is provided with at least one second discharge port (42) connected to the sample dividing cavity (410). The circumferential outer side of the sample dividing core (4) is provided with at least one third discharge port (43) connected to the sample dividing cavity (410). The first discharge port (41), the second discharge port (42) and the third discharge port (43) are respectively connected to the corresponding discharge pipes (5).
2. A sample divider according to claim 1, characterized in that: The sample separation shell (3) comprises a plurality of annular partitions (31) protruding inwardly, the circumferential outer side of the sample separation core (4) is clearance-matched with the circumferential inner side of the annular partition (31), and a discharge channel (6) is formed between two adjacent annular partitions (31). The discharge channels (6) are arranged in a one-to-one correspondence with the discharge pipe (5), and the first discharge port (41), the second discharge port (42) and the third discharge port (43) are respectively connected to the discharge pipe (5) through the corresponding discharge channels (6).
3. A sample divider according to claim 2, characterized in that: The sample dividing shell (3) comprises a plurality of sample dividing rings (32) arranged in a close relationship. The sample dividing rings (32) at both ends are tightened by fasteners (7) so that all the sample dividing rings (32) are closely fitted and fixedly connected. The annular partition (31) is located on one side or both sides of the sample dividing ring (32).
4. A sample divider according to claim 1, 2 or 3, characterized in that: The sample dividing core (4) comprises a core body (44), a left partition (45) and a right partition (46); the left partition (45) is fixedly connected to the left side of the core body (44); the right partition (46) is fixedly connected to the right side of the core body (44); the first discharge port (41) is located in the left partition (45); the second discharge port (42) is located in the right partition (46); and the sample dividing cavity (410) and the third discharge port (43) are both located in the core body (44).
5. A sample divider according to claim 4, characterized in that: The first discharge port (41) is U-shaped and passes through the circumferential edge of the left partition (45). The circumferential edge on the left side of the core (44) is provided with a plurality of left limit blocks (47). The left limit blocks (47) are embedded in the corresponding U-shaped opening of the first discharge port (41) to position the left partition (45) and the core (44) circumferentially.
6. A sample divider according to claim 4, characterized in that: The second discharge port (42) is U-shaped and passes through the circumferential edge of the right partition (46). The circumferential edge on the right side of the core (44) is provided with a plurality of right limit blocks (48). The right limit blocks (48) are embedded in the corresponding U-shaped opening of the second discharge port (42) to position the right partition (46) and the core (44) circumferentially.
7. A sample divider according to claim 1, 2 or 3, characterized in that: The circumferential outer side of the sample dividing core (4) further comprises at least one fourth discharge port (49), the third discharge port (43) and the fourth discharge port (49) are spaced apart along the axial direction of the sample dividing core (4), the third discharge port (43) is close to the left side of the sample dividing core (4), the fourth discharge port (49) is close to the right side of the sample dividing core (4), and the fourth discharge port (49) is connected to the corresponding discharge pipe (5).
8. A sample divider according to claim 1, 2 or 3, characterized in that: The bottom of the frame (2) is fixedly connected to a bottom plate (8), and a plurality of material receiving frames (9) are placed side by side on the bottom plate (8). The discharge ports of all the discharge pipes (5) are staggered, and the discharge ports of the discharge pipes (5) are located directly above the corresponding material receiving frames (9).
Citation Information
Patent Citations
Automatic sample mixing and separating device for laboratory grain samples
CN114428014A