Tension testing device for solar backboard film

Through the innovative design of stretching components and clamping components, the problem of unstable fixation of solar backsheet film during tension testing is solved, achieving more accurate tension data measurement and convenient operation.

CN223426421UActive Publication Date: 2025-10-10ANHUI EVERGREEN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422300263.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-10-10
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The existing solar backsheet film tension test device easily causes the two ends of the film to detach during the fixing process, affecting the accuracy of the test data and making the clamping operation inconvenient.

Method used

The design of tensile components, tension sensors and clamping components is adopted. Through the cooperation of screw rods, threaded sleeves and clamps, the solar backsheet film can be firmly clamped. The rubber protrusions are used to increase friction and prevent it from falling off.

Benefits of technology

It improves the clamping effect of the solar backsheet film, ensures the accuracy of the test data and the convenience of operation, and avoids the risk of the film falling off during the tension test.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tension testing device for a solar backboard film, which comprises a working table, moving grooves are symmetrically arranged on the surface of the working table, a stretching assembly is arranged between the two moving grooves, and a tension sensor is fixedly arranged in the middle of the top of the working table. Due to the arrangement of the stretching assembly, the tension sensor, the clamping assembly and the like, when the two ends of the solar back plate film are clamped, one end of the solar back plate film is wound on the clamping plate for 2-3 circles, and then the threaded rod is rotated, so that the clamping plate is close to the surface of the fixing plate; one end of the wound solar backboard film is extruded and clamped between the fixing plate and the clamping plate through the rubber protrusion at the upper end of one side of the clamping plate so that the end of the solar backboard film can be fixed, operation is convenient, and the clamping effect of the solar backboard film can be improved in this way; the two ends of the solar backboard film are prevented from falling off in a tension test, and test data are prevented from being influenced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tension testing arrangement technical field, concretely is a kind of tension testing arrangement for solar backsheet film. BACKGROUND

[0002] Solar backsheet film needs to detect its performance in all aspects after production, and then judge whether the product produced is qualified, and tension test project is one of them.

[0003] The Chinese patent document with publication number CN206074170U provides a tension testing arrangement for solar backsheet film, including base, both ends of the base are provided with fixing mechanism, the fixing mechanism is used to fix film, the base is further provided with cylinder, controller and liquid crystal display operation screen, the cylinder is located in the middle of the base, the cylinder is arranged vertically, the end of the piston rod of the cylinder is provided with pressure sensor, the controller is connected with the liquid crystal display operation screen, cylinder and pressure sensor;The fixing mechanism includes fixed block and movable block, the fixed block is fixedly arranged on the base, the first suction disc is arranged above the fixed block, the movable block is located above the fixed block, the second suction disc is arranged below the movable block, the fixed block and movable block are connected by bolt, film is located between the first suction disc and the second suction disc;The effective fixation of film can be realized by the fixing structure of the first suction disc and the second suction disc, press the measurement button of liquid crystal display operation screen, the pressure sensor is driven by telescopic cylinder, and then the cylinder stops rising, keeps the height, the controller reads the value of pressure sensor, and analyzes data by program;

[0004] The above scheme realizes film fixation by the fixing structure of the first suction disc and the second suction disc during the fixation of both ends of solar backsheet film, when the pulling force is too large, both ends of solar backsheet film exist from the separation between the first suction disc and the second suction disc, thereby affecting test data, and the fixing mechanism of both ends of solar backsheet film is connected by two bolts through fixed block and movable block, so that the clamping operation of solar backsheet film is relatively inconvenient. Therefore, the utility model designs a tension testing arrangement for solar backsheet film to solve the problems in the prior art. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a tension testing arrangement for solar backsheet film to solve the problems in the above background technology.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: a kind of tension testing device for solar backsheet film, it include: workbench, the surface of the workbench is symmetrically provided with moving groove, tensioning assembly is arranged between two moving grooves, tension sensor is fixedly installed in the middle position of the top of workbench, and the output end of tension sensor is fixedly connected with pull rope, one end of the pull rope is fixedly installed on the surface of one side of tensioning assembly, clamping assembly is arranged in the both sides of the top of tension sensor.

[0007] Preferably, the tensioning assembly includes: lead screw, the lead screw is rotatably installed between two moving grooves in horizontal direction, the both ends of the lead screw are rotatably installed with the inside of workbench, one end of the lead screw extends to the outside of one side of workbench, and the surface of the lead screw is symmetrically screw-mounted with threaded sleeve, and the surface of the threaded sleeve is slidably installed on the inner wall of adjacent moving groove, and clamping assembly is arranged on the top of the threaded sleeve.

[0008] Preferably, the both ends of the lead screw are provided with threads, and the thread directions of the both ends are opposite.

[0009] Preferably, the clamping assembly includes: U-shaped frame, the U-shaped frame is fixedly installed on the top of adjacent threaded sleeve, one side of the U-shaped frame is fixedly connected with fixed plate, and the both ends of the fixed plate are movably and perpendicularly provided with movable rods, the both ends of the movable rods are fixedly connected with clamping plate, the middle part of the clamping plate is provided with a waist-shaped cavity, the other end of the movable rods is fixedly connected with connecting plate, and the middle part of the connecting plate is screw-mounted with threaded rod in horizontal direction, and one end of the threaded rod is rotatably installed in the inside of one side of fixed plate.

[0010] Preferably, the upper end of the clamping plate close to one side of fixed plate is equidistantly arrayed with several rubber protrusions.

[0011] Preferably, the surface of one end of the threaded rod is provided with bearing, the inner ring of the bearing is fixedly connected with the surface of threaded rod, and the outer ring of the bearing is fixedly connected with the inside of fixed plate.

[0012] Compared with prior art, the utility model has the beneficial effects as follows:

[0013] 1. This utility model is equipped with components such as a tensile assembly, a tension sensor, and a clamping assembly. When clamping the two ends of the solar backsheet film, one end of the solar backsheet film is wrapped around the clamping plate for 2 to 3 turns, and then the threaded rod is rotated to move the clamping plate closer to the surface of the fixed plate. The rubber protrusion on the upper end of one side of the clamping plate is used to squeeze and clamp the wrapped end of the solar backsheet film between the fixed plate and the clamping plate to fix one end of the solar backsheet film. The operation is convenient and this method can improve the clamping effect of the solar backsheet film, preventing the two ends of the solar backsheet film from falling off during the tension test, which affects the test data.

[0014] 2. The utility model adopts the setting of a stretching component, a tension sensor and a clamping component. After the solar backsheet film is clamped at both ends by the clamping component, the stretching component is set. When the two clamping components move in opposite directions, the tension of the solar backsheet film is tested. After the solar backsheet film is broken, the rotating screw is stopped at the same time. At this time, the two threaded sleeves stop moving, and the degree on the tension sensor is observed, so that the tension data of the solar backsheet film can be measured more accurately. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a main schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of a main cross-sectional view of the present utility model;

[0017] Figure 3 For the utility model Figure 2 A magnified schematic diagram of the structure in the middle.

[0018] In the figure: 1. Workbench; 101. Moving groove; 2. Tensile assembly; 201. Screw rod; 202. Threaded sleeve; 3. Tension sensor; 301. Pull rope; 4. Clamping assembly; 401. U-shaped frame; 402. Fixed plate; 403. Movable rod; 404. Clamp; 405. Waist-shaped cavity; 406. Connecting plate; 407. Threaded rod. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1-3The utility model provides an embodiment: a kind of tension testing device for solar backsheet film, comprising: workbench 1, the surface of workbench 1 is symmetrically provided with moving groove 101, and tension assembly 2 is arranged between two moving grooves 101, by the setting of tension assembly 2, when two clamping components 4 are opposite to move to solar backsheet film tension test, after solar backsheet film is pulled apart, simultaneously stop rotating screw rod 201, at this time, two threaded sleeves 202 stop moving, and the degree on tensile force sensor 3 is observed, so that the tension data of solar backsheet film can be more accurately measured, and the middle position of the top of workbench 1 is fixedly installed with tensile force sensor 3, and the output end of tensile force sensor 3 is fixedly connected with pull rope 301, one end of pull rope 301 is fixedly installed on the surface of one side of tension assembly 2, and clamping component 4 is arranged on the both sides of the top of tensile force sensor 3. By the setting of clamping component 4, the clamping effect of solar backsheet film can be improved, solar backsheet film is avoided to fall off at both ends in tension test, and test data is influenced, and it is convenient to operate.

[0021] Please refer to Figure 1-2 In the embodiment of the utility model: tension assembly 2 includes: screw rod 201, screw rod 201 is rotationally installed between two moving grooves 101 in horizontal direction, both ends of screw rod 201 are rotationally installed with the inside of workbench 1, one end of screw rod 201 extends to the outside of one side of workbench 1, screw cap is fixedly connected at the end of one end of screw rod 201, so as to facilitate the rotation of screw rod 201, screw rod 201 is symmetrically screw-mounted with threaded sleeve 202 on the surface, and threaded sleeve 202 is slidingly installed on the inner wall of adjacent moving groove 101 on the surface, and clamping component 4 is arranged on the top of threaded sleeve 202. After the fixation of both ends of solar backsheet film is completed by two clamping components 4, by rotating U-shaped frame 401, at this time, two clamping components 4 are opposite to move to solar backsheet film tension test, after solar backsheet film is pulled apart, simultaneously stop rotating screw rod 201, at this time, two threaded sleeves 202 stop moving, and the degree on tensile force sensor 3 is observed, so that the tension data of solar backsheet film can be more accurately measured, and it is worth integrating that, before solar backsheet film tension, after the fixation of both ends of solar backsheet film, by the opposite movement of two fixed plates 402, solar backsheet film is stretched to flat state, simultaneously, pull rope 301 and solar backsheet film are in horizontal state, avoid not being tensioned when testing, and solar backsheet film and pull rope 301 are wrinkled, affect the accuracy of test result.

[0022] Please refer to Figure 1-2In this embodiment of the present invention, screw rod 201 is threaded on both its left and right ends, with the threads running in opposite directions. Because the threads on screw rod 201 run in opposite directions, when screw rod 201 is rotated, the threaded sleeves 202, symmetrically threaded on the surface of screw rod 201, can move simultaneously relative to or in opposite directions, thereby performing tension testing on the solar backsheet film.

[0023] See also Figure 1-3 , in an embodiment of the present utility model: the clamping assembly 4 includes: a U-shaped frame 401, the U-shaped frame 401 is fixedly installed on the top of the adjacent threaded sleeve 202, one side of the U-shaped frame 401 is fixedly connected to a fixed plate 402, and both ends of the fixed plate 402 are horizontally movable and penetrated with movable rods 403, one end of the two movable rods 403 is fixedly connected with a splint 404, the middle part of the splint 404 is provided with a waist-shaped cavity 405, the other end of the two movable rods 403 is fixedly connected with a connecting plate 406, and the middle position of the connecting plate 406 is horizontally threaded with a threaded rod 407, and one end of the threaded rod 407 is rotatably installed inside one side of the fixed plate 402. When the two ends of the solar backsheet film are clamped, one end of the solar backsheet film is passed through the waist-shaped cavity 405 in the direction close to the fixed plate 402, and then passed upward from the gap between the clamping plate 404 and the fixed plate 402. In this way, after one end of the solar backsheet film is wrapped around the clamping plate 404 for 2 to 3 turns, the threaded rod 407 is rotated. At this time, the connecting plate 406 threadedly installed on the surface of the threaded rod 407 moves in the direction away from the fixed plate 402 under the guidance of the movable rod 403, thereby driving the clamping plate 404 to approach the surface of the fixed plate 402. After the movable rod 403 drives the clamping plate 404 to move into place, the rubber protrusion on the upper end of one side of the clamping plate 404 squeezes and clamps one end of the wound solar backsheet film between the fixed plate 402 and the clamping plate 404 to fix one end of the solar backsheet film. In this way, the clamping effect of the solar backsheet film can be improved, and the two ends of the solar backsheet film can be prevented from falling off during the tension test, affecting the test data.

[0024] See also Figure 1-3 In this embodiment of the present invention, a plurality of rubber protrusions are evenly spaced in an array on the upper end of the clamping plate 404, near the fixed plate 402. When the connecting plate 406 pulls the two symmetrical movable rods 403 on one side of the clamping plate 404 outward into position, the rubber protrusions on the upper end of the clamping plate 404 press the solar backsheet film tightly against the surface of the fixed plate 402. The rubber protrusions increase friction between the solar backsheet film and the rubber protrusions, thereby improving the stability of the solar backsheet film at the end of the clamping plate 404.

[0025] See also Figure 2-3In the embodiment of the present invention, a bearing is provided on the surface of one end of the threaded rod 407, with the inner ring of the bearing fixedly connected to the surface of the threaded rod 407, and the outer ring of the bearing fixedly connected to the interior of the fixed plate 402. The bearing arrangement allows one end of the threaded rod 407 to rotate freely within the fixed plate 402.

[0026] Working principle: Turn on the power supply, and in the tension test of the solar backsheet film, insert one end of the solar backsheet film through the waist-shaped cavity 405 in the direction close to the fixed plate 402, and then pass it upward from the gap between the clamping plate 404 and the fixed plate 402. In this way, after wrapping one end of the solar backsheet film around the clamping plate 404 for 2 to 3 turns, rotate the threaded rod 407. At this time, the connecting plate 406 threadedly installed on the surface of the threaded rod 407 moves away from the fixed plate 402 under the guidance of the movable rod 403, thereby driving the clamping plate 404 to approach the surface of the fixed plate 402. After the clamping plate 404 is moved into position, the rubber protrusion on the upper end of the clamping plate 404 is used to squeeze and clamp one end of the wrapped solar backsheet film between the fixing plate 402 and the clamping plate 404 to fix one end of the solar backsheet film. After the two ends are fixed, the U-shaped frame 401 is rotated, and the two clamping assemblies 4 move in opposite directions to test the tension of the solar backsheet film. After the solar backsheet film is broken, the rotation of the screw rod 201 is stopped at the same time, and the two threaded sleeves 202 stop moving. By observing the degree on the tension sensor 3, the tension data of the solar backsheet film can be measured more accurately. The content not described in detail in this specification belongs to the existing technology known to professionals in this field.

[0027] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A tension testing device for a solar backsheet film, comprising: A workbench (1) is characterized in that: movable grooves (101) are symmetrically opened on the surface of the workbench (1), a stretching assembly (2) is arranged between two movable grooves (101), a tension sensor (3) is fixedly installed at the middle position of the top of the workbench (1), and the output end of the tension sensor (3) is fixedly connected to a pull rope (301), one end of the pull rope (301) is fixedly installed on the surface of one side of the stretching assembly (2), and clamping assemblies (4) are arranged on both sides of the top of the tension sensor (3).

2. A tension testing device for solar backsheet film according to claim 1, characterized in that: The stretching assembly (2) comprises: a screw rod (201), the screw rod (201) being rotatably mounted between two movable grooves (101) in the horizontal direction, the two ends of the screw rod (201) being rotatably mounted inside the workbench (1), one end of the screw rod (201) extending to the outside of one side of the workbench (1), a threaded sleeve (202) being symmetrically threadedly mounted on the surface of the screw rod (201), and the surface of the threaded sleeve (202) being slidably mounted on the inner wall of the adjacent movable groove (101), and a clamping assembly (4) being provided on the top of the threaded sleeve (202).

3. The tension testing device for solar backsheet film according to claim 2, characterized in that: The left and right ends of the screw rod (201) are both provided with threads, and the directions of the threads at the left and right ends are opposite.

4. The tension testing device for solar backsheet film according to claim 2, characterized in that: The clamping assembly (4) comprises: a U-shaped frame (401), the U-shaped frame (401) is fixedly mounted on the top of the adjacent threaded sleeve (202), one side of the U-shaped frame (401) is fixedly connected to a fixed plate (402), and both ends of the fixed plate (402) are provided with movable rods (403) that are movable in the horizontal direction, a clamping plate (404) is fixedly connected between one end of the two movable rods (403), a waist-shaped cavity (405) is provided in the middle of the clamping plate (404), a connecting plate (406) is fixedly connected between the other ends of the two movable rods (403), and a threaded rod (407) is threadedly mounted in the horizontal direction at the middle position of the connecting plate (406), and one end of the threaded rod (407) is rotatably mounted inside one side of the fixed plate (402).

5. The tension testing device for solar backsheet film according to claim 4, characterized in that: A plurality of rubber protrusions are evenly distributed in an array on the upper end of the clamping plate (404) on one side close to the fixing plate (402).

6. The tension testing device for solar backsheet film according to claim 4, characterized in that: A bearing is provided on the surface of one end of the threaded rod (407), and the inner ring of the bearing is fixedly connected to the surface of the threaded rod (407), and the outer ring of the bearing is fixedly connected to the inside of the fixing plate (402).

Citation Information

Patent Citations

  • A tension testing device for solar backplane film

    CN206074170U