Crimping device for motorcycle wire harness processing

Through the cooperation of the robotic arm and the hydraulic rod, the wiring harness can be automatically clamped and moved, which solves the problem of manual operation required by existing equipment and improves the efficiency of motorcycle wiring harness processing.

CN223427929UActive Publication Date: 2025-10-10SICHUAN LIYUANDA ELECTRIC CO LTD
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Patent Information

Application Number
CN202422575002.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-10-10
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

Existing motorcycle wiring harness processing equipment requires laborious manual operation, especially during the wiring harness placement and crimping process, resulting in low efficiency.

Method used

The automated harness clamping mechanism uses a robotic arm and a hydraulic rod. The harness is transported to the harness placement table via a conveyor belt, and the harness is moved into the harness slot using a mobile platform and a lifting toggle. After being clamped by a hydraulic rod, the harness clamping mechanism is driven by the robotic arm to move, and finally crimping is completed in the crimping hole.

Benefits of technology

It reduces the workload of workers, improves the efficiency of wire harness crimping, and realizes automated operation.

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Abstract

The utility model relates to the field of motorcycle wire harness processing, and discloses a crimping device for motorcycle wire harness processing. The device comprises a supporting plate, a conveying belt, a crimping table, a mechanical arm, a wire harness clamping mechanism and a dispersing mechanism; the dispersing mechanism comprises a plurality of sets of wire harness placing tables, hydraulic rods are fixedly connected to the two sides of the mountain view of the wire harness placing tables, a moving platform is arranged at the upper ends of the hydraulic rods, and second wire harness grooves matched with the wire harness grooves are formed in the lower end of the moving platform; after a wire harness is conveyed to the upper end of the wire harness placing table through the conveying belt, the wire harness is shifted to the interior of the wire harness groove through the moving platform and the lifting shifting piece, then the wire harness is movably clamped through the mechanical arm and the wire harness clamping mechanism, and after clamping, one end of the wire harness is placed into the crimping hole through the mechanical arm. Crimping the wire harness through the crimping hole; through the cooperation of the above structure, the labor amount of workers is reduced, and the efficiency of wire harness crimping is improved at the same time.
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Description

Technical Field

[0001] The present application belongs to the technical field of motorcycle wire harness processing, and specifically relates to a crimping device for motorcycle wire harness processing. Background Art

[0002] Terminal blocks are accessories used to achieve electrical connections and are classified as connectors in the industry. With the increasing degree of industrial automation and increasingly stringent and precise industrial control requirements, the use of terminal blocks has gradually increased. With the development of the electronics industry, the use of terminal blocks has expanded and their variety has also increased.

[0003] A search of the patent document CN 213753411 U discloses a crimping device for processing electronic equipment wire harnesses, which relates to the technical field of crimping terminals for processing wire harnesses. The device comprises a base, a mounting plate, and a frame. The mounting plate is fixedly connected to the upper rear side of the base, and the frame is fixed to the upper end of the mounting plate. A left-right symmetrical electric push rod is provided at the lower end of the frame. A flat plate is fixedly connected below the electric push rod. A plurality of equally spaced pressure blocks are fixedly connected to the lower surface of the flat plate. A terminal conveying mechanism is fixed on the base. A plurality of equally spaced working slots are opened on the upper surface of the terminal conveying mechanism. A clamping assembly is provided on the front side of the terminal conveying mechanism on the base. Compared with the prior art, the beneficial effects of the present invention are as follows: a plurality of wire harnesses are fixed by the clamping assembly, the wire harness head is moved to the working slot, and then the electric push rod drives the pressure block to perform crimping processing, which results in accurate positioning, more standardized crimping of the wire harness and the terminal, and effectively reduces the defective rate. At the same time, multiple wire harnesses are crimped simultaneously, which increases work efficiency.

[0004] However, the inventors have discovered that this technical solution still has at least the following defects:

[0005] This device requires workers to manually pull the handle to open the pressure plate, and then place the wiring harness in the semicircular slot of the positioning plate. It requires manual operation when used, which is relatively laborious. Utility Model Content

[0006] The purpose of this application is to provide a crimping device for motorcycle wire harness processing in order to solve the above-mentioned problems.

[0007] The technical solution adopted in this application is as follows: a crimping device for motorcycle wire harness processing, comprising a support plate, a conveyor belt is provided at the upper end of the support plate, a crimping platform is provided on the right side of the conveyor belt, a mechanical arm is provided at the upper end of the crimping platform, a wire harness clamping mechanism is provided on the left side of the lower end of the mechanical arm, and a dispersion mechanism is provided at the lower end of the wire harness clamping mechanism; the dispersion mechanism includes a wire harness placement platform, a plurality of wire harness grooves are provided at the upper end of the wire harness placement platform, hydraulic rods are fixedly connected on both sides of the mountain of the wire harness placement platform, a mobile platform is provided at the upper end of the hydraulic rod, and a wire harness groove 2 adapted to the wire harness groove is provided at the lower end of the mobile platform.

[0008] By adopting the above technical solution, the wire harness is transported through a conveyor belt. When it is transported to the upper end of the wire harness placement table, the wire harness is moved by the mobile platform and the lifting and lowering plate, and the wire harness is moved to the inside of the wire harness groove. The wire harness is then clamped by the wire harness groove 2 at the lower end of the hydraulic rod and the wire harness groove. After clamping, the wire harness clamping mechanism is driven to move by a robotic arm, and the hydraulic rod and the wire harness inside the wire harness groove 2 are clamped by the wire harness clamping mechanism. After clamping, one end of the wire harness is placed into the crimping hole by the robotic arm, and the wire harness is crimped through the crimping hole.

[0009] In a preferred embodiment, the mobile platform includes a motor, the output end of the motor is fixedly connected to a threaded rod, the outer end of the threaded rod is threadedly connected to a slide, a limit slide is provided inside the mobile platform, the limit slide is slidably connected to the slide, the left side of the slide is fixedly connected to a toggle rod, and the lower end left side of the toggle rod is fixedly connected to a lifting toggle plate.

[0010] By adopting the above technical solution, the slide is driven by the motor to move, thereby driving the toggle rod and the lifting toggle piece to move, and the wire harness on the upper end of the wire harness placement table is toggled.

[0011] In a preferred embodiment, the harness clamping mechanism includes a fixed block, a bidirectional hydraulic rod is fixedly connected to the interior of the fixed block, both ends of the bidirectional hydraulic rod are fixedly connected to connecting blocks, and the lower end of the connecting block is fixedly connected to a clamping block.

[0012] By adopting the above technical solution, the wiring harness can be clamped by driving the connecting block to move inwards through the bidirectional hydraulic rod.

[0013] In a preferred embodiment, a sliding groove for sliding the connecting block is provided at the lower end of the fixing block, and a rubber protective sheet is fixedly connected to the lower end of the lifting and lowering plate.

[0014] By adopting the above technical solution, the rubber protective sheet protects the wiring harness when the wiring harness is moved.

[0015] In a preferred embodiment, the transmission belt comprises a driving wheel, a driven wheel and a transmission belt, the rear end of the driving wheel is provided with a driving motor, and the lower end of the wire harness placement table is fixedly connected with the left upper end of the crimping table.

[0016] By adopting the above technical scheme, the harness is placed into the upper end of the transmission belt and is conveyed by the transmission belt.

[0017] In a preferred embodiment, the upper end of the wire harness placement table is flush with the upper end of the transmission belt.

[0018] By adopting the above technical scheme, the upper end of the wire harness placement table is flush with the upper end of the transmission belt, which facilitates the harness conveying of the wire harness placement table.

[0019] In summary, due to the adoption of the above technical scheme, the application has the following beneficial effects:

[0020] In the application, the wire harness is conveyed by the transmission belt, and when conveyed to the upper end of the wire harness placement table, the wire harness is poked by the moving platform and the lifting poking piece, poked into the interior of the wire harness groove, clamped by the wire harness groove two and the wire harness groove at the lower end of the hydraulic rod, moved by the wire harness clamping mechanism driven by the mechanical arm after clamping, clamped by the wire harness clamping mechanism, and one end of the wire harness is placed into the interior of the crimping hole by the mechanical arm after clamping, and the wire harness is crimped by the crimping hole. Through the cooperation of the above structure, the labor of the workers is reduced, and the efficiency of wire harness crimping is improved. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 The structure of the application is shown in the figure;

[0022] Figure 2 The front view in the application is shown in the figure;

[0023] Figure 3 The clamping and crimping mechanism in the application is shown in the figure.

[0024] Marked in the figure: 1, support plate; 2, transmission belt; 3, dispersion mechanism; 301, wire harness placement table; 302, wire harness groove; 303, hydraulic rod; 304, moving platform; 305, poking rod; 306, lifting poking piece; 4, crimping table; 5, crimping hole; 6, mechanical arm; 7, wire harness clamping mechanism; 701, fixed block; 702, bidirectional hydraulic rod; 703, connecting block; 704, clamping block. DETAILED DESCRIPTION

[0025] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0026] Example:

[0027] Reference Figure 1-3 The crimping device for motorcycle wiring harness processing includes a support plate 1, a conveyor belt 2 is provided on the upper end of the support plate 1, a crimping platform 4 is provided on the right side of the conveyor belt 2, a mechanical arm 6 is provided on the upper end of the crimping platform 4, a wire harness clamping mechanism 7 is provided on the left side of the lower end of the mechanical arm 6, and a dispersion mechanism 3 is provided on the lower end of the wire harness clamping mechanism 7; the dispersion mechanism 3 includes a wire harness placement platform 301, a plurality of wire harness grooves 302 are provided on the upper end of the wire harness placement platform 301, a hydraulic rod 303 is fixedly connected to both sides of the mountain of the wire harness placement platform 301, a mobile platform 304 is provided on the upper end of the hydraulic rod 303, and a lower end of the mobile platform 304 is provided with a wire harness groove. 302 is adapted to the wire harness slot 2, and the wire harness is transported through the conveyor belt 2. After being transported to the upper end of the wire harness placement platform 301, the wire harness is toggled by the mobile platform 304 and the lifting and lowering toggle piece 306, and the wire harness is toggled to the inside of the wire harness slot 302, and then the wire harness slot 2 at the lower end of the hydraulic rod 303 and the wire harness slot 302 are clamped. After clamping, the wire harness clamping mechanism 7 is driven to move by the mechanical arm 6, and the hydraulic rod 303 and the wire harness inside the wire harness slot 2 are clamped by the wire harness clamping mechanism 7. After clamping, one end of the wire harness is placed into the inside of the crimping hole 5 by the mechanical arm 6, and the wire harness is crimped through the crimping hole 5.

[0028] Reference Figure 1-3 The movable platform 304 includes a motor, the output end of the motor is fixedly connected to a threaded rod, the outer end of the threaded rod is threadedly connected to a slide, a limit slide is arranged inside the movable platform 304, the limit slide is slidably connected to the slide, a toggle rod 305 is fixedly connected to the left side of the slide, and a lifting toggle piece 306 is fixedly connected to the left side of the lower end of the toggle rod 305. The slide is driven by the motor to move, thereby driving the toggle rod 305 and the lifting toggle piece 306 to move, thereby toggling the wiring harness at the upper end of the wiring harness placement platform 301.

[0029] Reference Figure 1-3The wire harness clamping mechanism 7 includes a fixed block 701, a two-way hydraulic rod 702 is fixedly connected to the inside of the fixed block 701, both ends of the two-way hydraulic rod 702 are fixedly connected to a connecting block 703, and the lower end of the connecting block 703 is fixedly connected to a clamping block 704. The two-way hydraulic rod 702 drives the connecting block 703 to move inward to clamp the wire harness.

[0030] Reference Figure 1-3 The lower end of the fixed block 701 is provided with a sliding groove for the connecting block 703 to slide, and the lower end of the lifting and lowering toggle piece 306 is fixedly connected to a rubber protective sheet, which protects the wiring harness when the wiring harness is toggled.

[0031] Reference Figure 1-3 The conveyor belt 2 includes a driving wheel, a driven wheel and a conveyor belt. An active motor is provided at the rear end of the driving wheel. The lower end of the harness placement table 301 is fixedly connected to the upper left end of the crimping table 4. The harness is placed in the upper end of the conveyor belt and transported by the conveyor belt.

[0032] Reference Figure 1-3 The upper end of the harness placement platform 301 is flush with the upper end of the conveyor belt, which makes it easy to transport the harness placement platform 301 with the belt.

[0033] The implementation principle of the embodiment of the crimping device for motorcycle wiring harness processing of the present application is as follows:

[0034] When in use, the wiring harness is placed in the upper end of the conveyor belt 2 and transported by the conveyor belt 2. After being transported to the upper end of the wiring harness placement platform 301, the motor of the mobile platform 304 drives the threaded rod to rotate, so that the slide drives the toggle rod 305 to move through the limitation of the slide rod. When the toggle rod 305 moves, the wiring harness can be toggled by the lifting and lowering toggle piece 306 to toggle the wiring harness into the inside of the wiring harness groove 302, and then the wiring harness is clamped by the wiring harness groove 2 and the wiring harness groove 302 at the lower end of the hydraulic rod 303. After clamping, the wiring harness clamping mechanism 7 is driven to move by the mechanical arm 6. When moving, the clamping block 704 can be driven by the bidirectional hydraulic rod 702 to clamp the wiring harness. After clamping, one end of the wiring harness is placed in the inside of the crimping hole 5 by the mechanical arm 6, and the wiring harness is crimped through the crimping hole 5. Through the cooperation of the above structures, the workload of the staff is reduced and the efficiency of wiring harness crimping is improved.

[0035] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A crimping device for motorcycle wiring harness processing, comprising a support plate (1), characterized in that: A conveyor belt (2) is provided at the upper end of the support plate (1), a crimping platform (4) is provided on the right side of the conveyor belt (2), a mechanical arm (6) is provided at the upper end of the crimping platform (4), a wire harness clamping mechanism (7) is provided on the left side of the lower end of the mechanical arm (6), and a dispersion mechanism (3) is provided at the lower end of the wire harness clamping mechanism (7); The dispersion mechanism (3) comprises a harness placement platform (301), a plurality of harness slots (302) are provided at the upper end of the harness placement platform (301), hydraulic rods (303) are fixedly connected to both sides of the top of the harness placement platform (301), a movable platform (304) is provided at the upper end of the hydraulic rod (303), and a harness slot 2 adapted to the harness slot (302) is provided at the lower end of the movable platform (304).

2. The crimping device for motorcycle wire harness processing according to claim 1, characterized in that: The mobile platform (304) includes a motor, an output end of the motor is fixedly connected to a threaded rod, an outer end of the threaded rod is threadedly connected to a slide seat, a limit slide rod is provided inside the mobile platform (304), the limit slide rod is slidably connected to the slide seat, a toggle rod (305) is fixedly connected to the left side of the slide seat, and a lifting toggle piece (306) is fixedly connected to the left side of the lower end of the toggle rod (305).

3. The crimping device for motorcycle wire harness processing according to claim 2, characterized in that: The harness clamping mechanism (7) comprises a fixed block (701), the interior of the fixed block (701) is fixedly connected to a bidirectional hydraulic rod (702), both ends of the bidirectional hydraulic rod (702) are fixedly connected to connecting blocks (703), and the lower end of the connecting block (703) is fixedly connected to a clamping block (704).

4. The crimping device for motorcycle wire harness processing according to claim 3, characterized in that: The lower end of the fixed block (701) is provided with a sliding groove for the connecting block (703) to slide, and the lower end of the lifting and lowering toggle piece (306) is fixedly connected to a rubber protective piece.

5. The crimping device for motorcycle wire harness processing according to claim 1, characterized in that: The transmission belt (2) comprises a driving wheel, a driven wheel and a transmission belt, and a driving motor is provided at the rear end of the driving wheel. The lower end of the harness placement platform (301) is fixedly connected to the upper left end of the crimping platform (4).

6. The crimping device for motorcycle wire harness processing according to claim 1, characterized in that: The upper end of the harness placement platform (301) is flush with the upper end of the conveyor belt.

Citation Information

Patent Citations

  • Crimping device for electronic equipment wire harness processing

    CN213753411U